CN217218047U

CN217218047U - Kneading device for processing Pu' er tea

Info

Publication number: CN217218047U
Application number: CN202221154637.2U
Authority: CN
Inventors: 吴平三; 李坤
Original assignee: Yunnan Kaiming Guyun Tea Culture Communication Co ltd
Current assignee: Yunnan Kaiming Guyun Tea Culture Communication Co ltd
Priority date: 2022-05-14
Filing date: 2022-05-14
Publication date: 2022-08-19
Anticipated expiration: 2032-05-14

Abstract

The utility model discloses a device of twisting that pu' er tea processing was used, including the platen, four sides in the bottom of platen are connected with the supporting leg, one side of platen is provided with first platform piece, be equipped with first hole of sliding around in the first platform piece respectively, first downthehole slip of sliding is provided with the mounting panel, be provided with the motor on the mounting panel, the rotor shaft of motor is worn out the mounting panel and is provided with the roller, the cover is equipped with the hose on the roller, the both ends central point of roller puts and is connected with the pivot respectively, the pivot of one side is connected at the rotor shaft tip of motor wherein, the opposite side of platen is provided with the second platform piece. Two motors drive the roller and rotate in opposite directions, and two electric telescopic handle drive two roller and alternate movement around rotating, and the soft pipe on the roller that realizes the front and back position is left right reverse state rotation and kneads the tealeaves that gets into between them, and this kind of kneads the device, need not artifical bare-handed kneading tealeaves, and the workman consumes physical power less, and unit interval tealeaves shaping height is high.

Description

Kneading device for processing Pu' er tea

Technical Field

The utility model belongs to the technical field of pu 'er tea processing, concretely relates to device of kneading of pu' er tea processing usefulness.

Background

In the processing process of Pu' er tea, a rolling mode is usually adopted to curl and shape tea leaves, meanwhile, cell walls of tea leaves are damaged, tea juice overflows, hot rolling is directly reached after the tea leaves are de-enzymed and taken out of a pot, at present, the tea leaves taken out of the pot are mostly placed on a felt surface, and the tea leaves are manually held on the felt surface to be rolled until the forming position is reached.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a device is kneaded of pu' er tea processing usefulness to solve the inconvenient problem of kneading operation that exists among the prior art.

In order to achieve the above purpose, the utility model provides a following technical scheme: a rolling device for processing Pu' er tea comprises a table plate, wherein four sides of the bottom of the table plate are connected with supporting legs, one side of the table plate is provided with a first table block, the front and the back of the first table block are respectively provided with a first sliding hole, a mounting plate is arranged in the first sliding hole in a sliding manner, a motor is arranged on the mounting plate, a rotor shaft of the motor penetrates out of the mounting plate and is provided with a rotary roller, the rotary roller is sleeved with a flexible tube, the central positions of two ends of the rotary roller are respectively connected with rotary shafts, the rotary shaft on one side is connected with the end part of the rotor shaft of the motor, the other side of the table plate is provided with a second table block, the front and the back of the second table block are respectively provided with a second sliding hole, a sliding block is inserted in the second sliding hole, the rotary shaft on the other side is rotatably arranged in the sliding block, one side of the sliding block is connected with a connecting plate, the side of the second sliding hole is provided with a sliding opening, and the connecting plate penetrates through the sliding opening, the front and back positions of the second table block are provided with supporting plates, the supporting plates are provided with electric telescopic rods, and ejector rods of the electric telescopic rods are connected to the connecting plate.

Preferably, the front and rear positions of the mounting plate are provided with rail wheels, and the front and rear positions of the inner wall of the first sliding hole are provided with wheel grooves and roller insertion wheel grooves of the rail wheels.

Preferably, the outer wall of the flexible pipe is uniformly provided with inner grooves, and two ends of the rotary roller are sleeved with compression rings and locked through nuts.

Preferably, a bearing hole is formed in the sliding block, a bearing is arranged in the bearing hole, and the rotating shaft is inserted into an inner ring of the bearing.

Preferably, the second table block is provided with a driver, one side of the second table block is provided with a mounting groove, a programmable controller is arranged in the mounting groove, the positive and negative rotation control transmission end of the driver is connected with a power line of the electric telescopic rod, the power supply access end of the driver is connected with an external power supply through a cable, and the signal output end of the programmable controller is connected with the signal access end of the driver through a transmission line.

Preferably, a falling opening is formed in the middle side of the bedplate, vertical plates are connected to the bottom of the bedplate and two sides of the falling opening, a packing box is arranged between the vertical plates in a sliding mode, a handle is connected to the front of the packing box, sliding strips are connected to the vertical plates, strip grooves are formed in two sides of the packing box, and the sliding strips are inserted into the strip grooves.

Preferably, the side of the platform plate, which is located at the falling opening, is connected with a supporting spring, the top of the supporting spring is connected with a falling hopper, the supporting spring is sleeved with a soft sleeve, and vibration exciters are arranged on the front side and the rear side of the falling hopper.

Compared with the prior art, the beneficial effects of the utility model are that:

in the utility model, tea leaves are added from the upper port of the blanking hopper, the vibration exciter generates high-frequency low-amplitude vibration, the tea leaves loaded in the blanking hopper can be accelerated to fall from the lower port to the position between the rotary rollers at the front and rear positions, the two motors drive the rotary rollers to rotate in opposite directions, the two electric telescopic rods drive the two rotary rollers to move back and forth alternatively, so that the soft tubes on the rotary rollers at the front and back positions rotate and knead the tea leaves entering the rotary rollers in a left-right reverse state, after the tea leaves in the box are full, the box is pulled out, the slide bars on two sides of the other box are inserted into the bar grooves arranged on the vertical plates on the left side and the right side, the tea leaves which are initially kneaded are added from the upper port of the blanking hopper, and the circulation is carried out until the tea leaves are effectively curled and formed, this kind of kneads device need not artifical bare-handed and kneads tealeaves, and the workman consumes physical power less, and unit interval tealeaves shaping gauge height.

Drawings

Fig. 1 is a schematic top view of the present invention;

FIG. 2 is a schematic view in partial cutaway of FIG. 1;

FIG. 3 is a schematic front view of FIG. 1;

FIG. 4 is an enlarged view of a portion a of FIG. 2;

fig. 5 is an enlarged schematic view of b of fig. 2.

In the figure: 1 bedplate, 2 supporting legs, 3 first tables, 4 mounting plates, 5 track wheels, 6 wheel grooves, 7 motors, 8 rotary rollers, 9 flexible tubes, 10 inner grooves, 11 press rings, 12 nuts, 13 rotary shafts, 14 second tables, 15 sliding blocks, 16 bearings, 17 connecting plates, 18 sliding openings, 19 supporting plates, 20 electric telescopic rods, 21 drivers, 22 programmable controllers, 23 falling openings, 24 vertical plates, 25 boxes, 26 handles, 27 sliding strips, 28 supporting springs, 29 blanking hoppers, 30 soft sleeves and 31 vibration exciters.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

Referring to fig. 1, 2, 3, 4 and 5, an embodiment of the present invention provides a kneading device for pu' er tea processing, which comprises a platen 1, wherein supporting legs 2 are welded on four sides of the bottom of the platen 1, a first block 3 is bolted on the left side of the platen 1, first sliding holes are respectively arranged in the first block 3 from front to back, the first sliding holes are square holes, track wheels 5 are fixed on the front and back positions of a mounting plate 4 by screws, wheel grooves 6 are arranged on the front and back positions of the inner wall of the first sliding hole, and the rollers of the track wheels 5 are slidably inserted into the wheel grooves 6, the rollers of the track wheels 5 roll in the wheel grooves 6, so that the mounting plate 4 moves stably in the first sliding holes, a motor 7 is bolted on the left side of the mounting plate 4, the model of the motor 7 is CV-2, a power line of the motor 7 is externally connected with a pole for knife switch wiring, a pole on the knife switch wiring is connected with an external power supply through a cable, the closed knife switch is powered on, the two motors 7 at the front and rear positions are connected with an external power supply in opposite phase sequences, the rotor shafts of the two motors 7 are rotated in opposite directions, the soft tubes 9 at the front and rear positions are pressed into tea leaves, the soft tubes 9 are sleeved on the rotating rollers 8 in an interference manner, the soft tubes 9 are made of food-grade rubber, inner grooves 10 are uniformly arranged in the circumferential direction of the outer wall of each soft tube 9, the inner grooves 10 are arranged to improve the frictional resistance between the outer wall of each soft tube 9 and the tea leaves, so that the tea leaves are kneaded on the outer wall of each soft tube 9 more powerfully, the inner grooves 10 are strip-shaped grooves with semicircular sections, pressing rings 11 are sleeved at the two ends of the rotating rollers 8 and are locked through nuts 12, when the nuts 12 are locked, the pressing rings 11 are tightly pressed at the two ends of the soft tubes 9 by the nuts 12 to limit the rotation of the soft tubes 9 on the rotating rollers 8, the centers of the two ends of the rotating rollers 8 are respectively connected with rotating shafts 13, and the rotating rollers 8 are integrated, the left rotary shaft 13 is flange-connected to the end of the rotor shaft of the motor 7, and the distance between the front and rear soft tubes 9 is 0.3 mm.

Referring to fig. 1, 2 and 3, a second table block 14 is fixed on a right side of a bedplate 1 by bolts, second sliding holes are respectively arranged in the second table block 14 at the front and back, the second sliding holes are square holes, a sliding block 15 is inserted in the second sliding holes in a sliding manner, bearing holes are arranged in the sliding block 15, bearings 16 are inserted in the bearing holes in an interference manner, a rotating shaft 13 at the right side is inserted in an interference manner into an inner ring of the bearing 16 in a rotating manner and is connected with the rotating shaft 13 at the right side in a rotating manner through the bearing 16, so that the right side of a rotating roller 8 rotates stably and smoothly, a connecting plate 17 is welded at the side of the sliding block 15, a sliding opening 18 is arranged at the side of the second sliding hole, the sliding opening 18 is penetrated by the connecting plate 17 in a sliding manner, supporting plates 19 are welded at the front and back positions at the right side of the second table block 14, electric telescopic rods 20 are fixed on the supporting plates 19 by screws, the supporting plates 20 are in the type of XDHA12-1000, ejector rods of the electric telescopic rods 20 are fixed on the connecting plate 17 by bolts, two drivers 21, the driver 21 is of a model of AQMD3610NS-A, the right side of the upper end of the second block 14 is provided with a mounting groove, a programmable controller 22 is fixed in the mounting groove by a screw, the programmable controller 22 is of a model of F430A-FX-A, forward and reverse rotation control transmission ends of the two drivers 21 are respectively connected with power lines of the two electric telescopic rods 20, a power supply access end of the driver 21 is connected with a peripheral 24V direct current power supply by a cable, a signal output end of the programmable controller 22 is connected with a signal access end of the driver 21 by a transmission line, the rotating speed of a motor which is programmed into the electric telescopic rods 20 in the programmable controller 22 is 50r/min, the rotating directions of the motors which are programmed into the two electric telescopic rods 20 are opposite, so as to extend to 15 cm and retract to the shortest position to return to the cycle, a program of the programmable controller 22 is started, that the control signal can be sent to the driver 21, the driver 21 drives the electric telescopic rods 20 at two sides to perform opposite direction expansion, therefore, the soft tubes 9 on the rotary rollers 8 at the front and back positions rotate and knead the tea leaves entering the soft tubes in the left-right reverse state.

Referring to fig. 1, 2, 3 and 5, a falling opening 23 is arranged at the middle side of the bedplate 1, the falling opening 23 is a square opening, vertical plates 24 are welded at the bottom of the bedplate 1 and at the left and right sides of the falling opening 23, packing boxes 25 are arranged between the vertical plates 24 in a sliding manner, each packing box 25 is a square box with an open upper end, a handle 26 is welded in front of each packing box 25, a sliding strip 27 is welded at the corresponding side in each vertical plate 24, strip grooves are arranged at the left and right sides of each packing box 25, the sliding strips 27 are inserted into the strip grooves in a sliding manner, the packing boxes 25 are stably moved back and forth through the sliding fit of the strip grooves and the sliding strips 27, two packing boxes 25 are actually required to be prepared to alternately contain tea leaves, supporting springs 28 are welded at the four side sides of the falling opening 23 on the bedplate 1, a falling hopper 29 is welded at the tops of the supporting springs 28, a soft sleeve 30 is sleeved on the supporting springs 28, the soft sleeve 30 is made of neoprene rubber, and the soft sleeve 30 is arranged, the supporting spring 28 is of a compression elastic type, the blanking hopper 29 connected with the top of the supporting spring can be supported without compression in a natural state, the lower port of the blanking hopper 29 is just opposite to the position between the rotary rollers 8 at the front position and the rear position, vibration exciters 31 are fixed on the front side and the rear side of the blanking hopper 29 through bolts, the type of each vibration exciter 31 is JZ-50-6, when a power plug of each vibration exciter 31 is connected with a power socket, high-frequency low-amplitude vibration is generated, tea leaves loaded into the blanking hopper 29 can be accelerated to fall from the lower port of the blanking hopper, and the supporting spring 28 is arranged to slow down the downward transmission vibration of the blanking hopper 29.

The working principle of the embodiment is as follows: when in use, the power supply of the motor 7 and the vibration exciter 31 is switched on, and the programmable controller 22 is started to operate the program, tea leaves can be added from the upper port of the blanking hopper 29, the vibration exciter 31 generates high-frequency low-amplitude vibration, the tea leaves filled in the blanking hopper 29 can be accelerated to fall from the lower port to the position between the rotary rollers 8 at the front and rear positions, the two motors 7 drive the rotary rollers 8 to rotate oppositely, the two electric telescopic rods 20 drive the two rotary rollers 8 to move back and forth alternately, the soft pipes 9 on the rotary rollers 8 at the front and rear positions rotate and knead the tea leaves entering the space between the rotary rollers 8 in the left and right reverse states, when the tea leaves in the box 25 are filled, the box 25 is pulled out, the slide bars 27 at the two sides of the other box 25 are inserted into the bar grooves arranged on the vertical plates 24 at the left and right sides, the tea leaves filled with the knead tea leaves are added from the upper port of the blanking hopper 29 again, and are circulated until the tea leaves are effectively curled and shaped, this kind of knead and twist device need not artifical bare-handed tea, and the workman consumes physical power less, and unit interval tealeaves shaping height.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention.

Claims

1. The utility model provides a device is kneaded of pu' er tea processing usefulness which characterized in that: the novel table comprises a table plate (1), wherein supporting legs (2) are connected to four sides of the bottom of the table plate (1), a first table block (3) is arranged on one side of the table plate (1), first sliding holes are formed in the first table block (3) in the front and back respectively, a mounting plate (4) is arranged in each first sliding hole in a sliding mode, a motor (7) is arranged on each mounting plate (4), a rotor shaft of each motor (7) penetrates out of each mounting plate (4) and is provided with a rotating roller (8), a flexible tube (9) is sleeved on each rotating roller (8), rotating shafts (13) are connected to the center positions of two ends of each rotating roller (8) respectively, the rotating shaft (13) on one side is connected to the end portion of the rotor shaft of each motor (7), a second table block (14) is arranged on the other side of the table plate (1), second sliding holes are formed in the second table block (14) in the front and back respectively, and slide blocks (15) are inserted into the second sliding holes, and the opposite side spiral shaft (13) rotate and set up in slider (15), one side of slider (15) is connected with connecting plate (17), the avris in the second hole that slides is equipped with sliding opening (18) and connecting plate (17) run through sliding opening (18), the fore-and-aft position of second platform piece (14) is provided with backup pad (19), be provided with electric telescopic handle (20) on backup pad (19), the ejector pin of electric telescopic handle (20) is connected on connecting plate (17).

2. The kneading device for processing Pu' er tea according to claim 1, wherein: the front and back positions of the mounting plate (4) are provided with rail wheels (5), and the front and back positions of the inner wall of the first sliding hole are provided with wheel grooves (6) and roller wheels (5) inserted into the wheel grooves (6).

3. The kneading device for processing Pu' er tea according to claim 1, wherein: the outer wall of the flexible pipe (9) is uniformly provided with inner grooves (10), and two ends of the rotary roller (8) are sleeved with compression rings (11) and locked through nuts (12).

4. The kneading device for processing Pu' er tea according to claim 1, wherein: a bearing hole is formed in the sliding block (15), a bearing (16) is arranged in the bearing hole, and the rotating shaft (13) is inserted into an inner ring of the bearing (16).

5. The kneading device for processing Pu' er tea according to claim 1, wherein: be provided with driver (21) on second platform piece (14), one side of second platform piece (14) is equipped with the mounting groove, be provided with programmable controller (22) in the mounting groove, the power cord of electric telescopic handle (20) is connected to the positive and negative commentaries on classics accuse transmission end of driver (21), the power incoming end of driver (21) passes through the cable and connects the peripheral hardware power, the signal output part of programmable controller (22) passes through the signal incoming end of transmission line connection driver (21).

6. The kneading device for processing Pu' er tea according to claim 1, wherein: the novel table plate is characterized in that a falling opening (23) is formed in the middle side of the table plate (1), vertical plates (24) are connected to the bottom of the table plate (1) and located on two sides of the falling opening (23), packing boxes (25) are arranged between the vertical plates (24) in a sliding mode, a handle (26) is connected to the front of each packing box (25), sliding strips (27) are connected to the vertical plates (24), and strip grooves are formed in two sides of each packing box (25) and the sliding strips (27) are inserted into the strip grooves.

7. The kneading device for processing Pu' er tea according to claim 1, wherein: the side that just is located whereabouts mouth (23) on platen (1) is connected with supporting spring (28), the top of supporting spring (28) is connected with blanking fill (29), the cover is equipped with soft cover (30) on supporting spring (28), the front and back side of blanking fill (29) all is provided with vibration exciter (31).