CN217206403U - Thickened oil lifting device - Google Patents

Abstract

A thick oil lifting device is provided. This viscous crude lifting devices includes: the liquid injection pump comprises a liquid inlet and a liquid outlet, and is configured to suck liquid, pressurize the liquid and then discharge the liquid; the control valve comprises a first end and a second end, and liquid outlets of the plurality of liquid injection pumps are connected with the first end of the control valve; a power fluid delivery tube connected to the second end of the control valve and configured to deliver pressurized fluid; the working pump is connected with the power liquid transmission pipe, and the pressurized liquid is used as power liquid to drive the working pump to reciprocate; the control valve is configured to switchably communicate with one of the plurality of infusion pumps such that the power fluid delivery tube switchably communicates with one of the plurality of infusion pumps. This viscous crude lifting device sets up many charge pumps, can realize switching the use, and reinforcing equipment life and life cycle improve stability, and it is convenient to maintain, practices thrift the maintenance time, and the operation is stable, improves stability.

Description

Thickened oil lifting device

Technical Field

The utility model discloses at least one embodiment relates to a viscous crude lifting devices.

Background

In the process of lifting the thick oil, the viscosity of the thick oil can be rapidly increased along with the continuous reduction of the oil temperature and the air temperature, and the thick oil is gradually changed into hard blocks, like asphalt on a road.

Generally, viscosity reduction measures are required in the process of lifting the thick oil so as to be beneficial to smoothly extracting the thick oil. Two systems are needed for thick oil recovery, namely a mechanical system for lifting crude oil and a viscosity reduction system for reducing the viscosity of the crude oil in the lifting process. The mechanical system is divided into a sucker-rod pump and a rodless pump, and the sucker-rod pump generally comprises a beam-pumping unit and a screw pump; the rodless pump includes a hydraulic pump, an electric submersible centrifugal pump, and the like. The main modes of lifting and viscosity reduction comprise the modes of mixing thin oil, reducing viscosity by heat and reducing viscosity by chemical agents. The Liaohe oil field adopts an electric heating rod to carry out thermal viscosity reduction, and is matched with a beam pumping unit to lift and extract thick oil, the Xinjiang oil field adopts a thin oil mixing viscosity reduction mode and is matched with a screw pump to lift and extract the thick oil, and the two operation schemes both cost a large amount of cost. Therefore, a thickened oil lifting technology which can reduce the cost and the construction operation is needed.

Disclosure of Invention

At least one embodiment of the present invention relates to a thickened oil lifting device and method.

An at least embodiment of the utility model provides a viscous crude lifting devices, include: the liquid injection device comprises a plurality of liquid injection pumps, a liquid pump and a liquid outlet, wherein each liquid injection pump comprises a liquid inlet and a liquid outlet and is configured to suck liquid and discharge the liquid after being pressurized; the control valve comprises a first end and a second end, and the liquid outlets of the plurality of liquid injection pumps are connected with the first end of the control valve; a power fluid delivery tube connected to a second end of the control valve and configured to deliver the pressurized fluid; the working pump is connected with the power liquid transmission pipe, and the pressurized liquid is used as power liquid to drive the working pump to reciprocate; the control valve is configured to switchably communicate with one of the plurality of infusion pumps such that the power fluid delivery tube switchably communicates with one of the plurality of infusion pumps.

For example, the plurality of infusion pumps includes at least two infusion pumps of different power.

For example, the heavy oil lifting device further comprises an oil pipe, the power fluid delivery pipe is located in the oil pipe, and the working pump is located in the oil pipe.

For example, the power fluid drives the operation pump to reciprocate to form exhaust fluid, the exhaust fluid is mixed with well fluid to form oil-containing mixed liquid, and the operation pump is configured to lift the oil-containing mixed liquid to the ground through the oil pipe.

For example, the thick oil lifting device further includes a first transfer line connected to the liquid inlets of the plurality of liquid charge pumps, the first transfer line being configured to transfer the liquid.

For example, the thick oil lift device further includes a filter disposed in the first transfer line and configured to filter liquid passing through the filter.

For example, the thickened oil lifting device further comprises a second transmission pipeline, and the liquid outlets of the plurality of liquid injection pumps are connected with the power liquid transmission pipeline through the second transmission pipeline.

For example, the heavy oil lift device further comprises a flow meter arranged in the second transfer line.

For example, the thickened oil lifting device further comprises a third conveying pipeline, and the third conveying pipeline is connected with the oil pipe to convey the oil-containing mixed liquid.

For example, the thickened oil lifting device further comprises a separator, the separator is connected with the third transmission pipeline, the separator is configured to separate oil from water of the oil-containing mixed liquid, the separator comprises an oil outlet and a water outlet, and the water outlet is connected with the first transmission pipeline to form a circulating loop of the power liquid.

For example, the thick oil lifting device further comprises a heating component configured to heat the liquid to form a thermal power liquid.

For example, the heavy oil lift device further comprises a casing in which the oil pipe is located.

For example, the thick oil lift device further includes a control component connected to the control valve to be configured to control the control valve to communicate with one of the plurality of charge pumps.

For example, the work pump includes a housing, a piston structure that divides the housing into a first chamber and a second chamber, and a dividing member that includes a piston rod, a first piston and a second piston that are provided at both ends of the piston rod, the first piston being located in the first chamber and dividing the first chamber into a first power fluid chamber and a first oil chamber, the second piston being located in the second chamber and dividing the second chamber into a second power fluid chamber and a second oil chamber, the piston rod passing through the dividing member, and the piston structure being rotatable about an axis of the piston rod.

The utility model discloses an at least embodiment still provides a viscous crude lifting method, include: sucking liquid by using a liquid injection pump, pressurizing the liquid and then discharging the liquid; taking the pressurized liquid as power liquid; the power fluid drives the working pump to reciprocate through the power fluid transmission pipe; the power fluid becomes exhaust fluid and is mixed with well fluid in a pump cavity of the operation pump to form oil-containing mixed liquid; the working pump reciprocates to lift the oil-containing mixed liquid to the ground; the infusion pump sets up to a plurality ofly, and every infusion pump includes inlet and liquid outlet, the liquid outlet of a plurality of infusion pumps with the control valve links to each other, the method still includes: and adjusting the control valve to be in switchable communication with one of the plurality of infusion pumps so that the power fluid delivery pipe is in switchable communication with the one of the plurality of infusion pumps.

For example, the plurality of infusion pumps includes at least two infusion pumps of different power, the method further comprising: and selecting a liquid injection pump with proper power according to the operation parameters for operation.

For example, the heavy oil lifting method further includes: and performing oil-water separation on the oil-containing mixed liquid lifted to the ground, and sucking the separated water serving as the liquid into the liquid injection pump to form a circulation loop of the power liquid.

For example, the thick oil lift method further includes heating the power fluid to form a hot power fluid.

Drawings

In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the drawings of the embodiments will be briefly described below, and it is obvious that the drawings in the following description only relate to some embodiments of the present invention, and are not intended to limit the present invention.

Fig. 1 is a schematic view of a thick oil lifting device according to an embodiment of the present invention.

Fig. 2 is a schematic view of a thickened oil lifting device according to an embodiment of the present invention.

Fig. 3 is a schematic view of an underground operation portion in a thick oil lifting device according to an embodiment of the present invention.

Fig. 4A is a schematic cross-sectional view of two pump oil lines of a working pump in a heavy oil lifting device according to an embodiment of the present invention.

Fig. 4B is a schematic cross-sectional view of two reversing pipeline positions of the operation pump in the heavy oil lifting device according to an embodiment of the present invention.

Fig. 4C is a schematic cross-sectional view of two power liquid lines of a working pump in a thick oil lifting device according to an embodiment of the present invention.

FIG. 4D is a schematic cross-sectional view taken along line M-N of FIG. 4A.

Fig. 5 is a schematic diagram of a thick oil lifting apparatus or method according to an embodiment of the present invention.

Fig. 6 is a schematic view of a thickened oil lifting device according to an embodiment of the present invention.

Fig. 7 is a schematic diagram of a thickened oil lifting apparatus or method according to an embodiment of the present invention.

Detailed Description

In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined below to clearly and completely describe the technical solution of the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be obtained by a person skilled in the art without any inventive work based on the described embodiments of the present invention, belong to the protection scope of the present invention.

Unless defined otherwise, technical or scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the description herein do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. Likewise, the word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used only to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

The conventional thick oil lift device has at least one of the following problems.

(1) And a hydraulic station of the thickened oil lifting device uses a single plunger pump, the power and other parameters of the plunger pump cannot be adjusted under different conditions, and the thickened oil lifting operation is influenced if the plunger pump fails.

(2) And the consumption cost is high.

The common thickened oil lifting technology, whether electric heating, thin oil mixing or chemical viscosity reduction, consumes a large amount of cost and brings economic burden to the expense of thickened oil recovery.

(3) And the mechanical abrasion is serious, and the sand blocking risk exists.

In the face of a sand-containing oil well, the conventional oil extraction machine adopted by the common technical scheme is easy to have the phenomena of sand blocking and sand blocking, can cause equipment shutdown and even safety accidents, adopts a sucker-rod pump to have the eccentric wear phenomenon, and has the defects of complex equipment structure, low operating efficiency and influence on recovery yield.

(4) The applicability is not strong, and the efficiency is low.

The conventional beam pumping unit has low applicability to horizontal wells and compound wells, which are development trends of thick oil exploitation technologies in the future, and can greatly improve the recovery ratio of thick oil wells.

The utility model discloses at least one embodiment provides a viscous crude lifting devices can solve above-mentioned at least one problem.

Fig. 1 is a schematic view of a thickened oil lifting device according to an embodiment of the present invention. Fig. 2 is a schematic view of a thickened oil lifting device according to an embodiment of the present invention. Fig. 3 is a schematic view of an underground operation portion in a thick oil lifting device according to an embodiment of the present invention. Fig. 4A is a schematic cross-sectional view of two pump oil pipelines of a working pump in a thick oil lifting device according to an embodiment of the present invention. Fig. 4B is a schematic cross-sectional view of two reversing pipeline positions of the operation pump in the thick oil lifting device according to an embodiment of the present invention. Fig. 4C is a schematic cross-sectional view of two power liquid lines of a working pump in a thick oil lifting device according to an embodiment of the present invention. FIG. 4D is a schematic cross-sectional view taken along line M-N of FIG. 4A. Fig. 5 is a schematic diagram of a thickened oil lifting apparatus or method according to an embodiment of the present invention. A thick oil lifting device and a thick oil lifting method according to an embodiment of the present invention are described below with reference to fig. 1 to 5.

As shown in fig. 1, 2, and 5, the thickened oil lifting device includes a surface hydraulic station 1 and an underground working section 2, the surface hydraulic station 1 including a plurality of liquid injection pumps 110, and a control valve 120; the underground working section 2 includes a power fluid transfer pipe 210, and a working pump 220. As shown in fig. 1, each liquid injection pump 110 includes a liquid inlet 110a and a liquid outlet 110b, and the liquid injection pump 110 is configured to suck in liquid and discharge the liquid after being pressurized; the liquid outlets 110b of the plurality of charge pumps 110 are connected to the first end 120a of the control valve 120; that is, the liquid outlets 110b of the liquid injection pumps 110 are commonly connected to the first end 120a of the control valve 120, the second end 120b of the control valve 120 is connected to the power liquid transmission pipe 210, and the power liquid transmission pipe 210 is configured to transmit pressurized liquid; the power fluid transmission pipe 210 is connected with the working pump 220, and the pressurized fluid is used as power fluid to drive the working pump 220 to reciprocate. For example, the charge pump 110 is connected to the working pump 220 through the power fluid delivery line 210. For example, the service pump 220 is a downhole service pump. For example, the power fluid comprises water.

As shown in fig. 1, 2, and 5, the control valve 120 is configured to switchably communicate with one of the plurality of the charge pumps 110 such that the power fluid transfer tube 210 switchably communicates with one of the plurality of the charge pumps 110.

The embodiment of the utility model provides a viscous crude lifting devices is applicable to the viscous crude exploitation operation, can be used to the viscous crude and lift the process.

With in the hydraulic pressure station of usual viscous crude lifting device, it is different only to set up single liquid charge pump, the embodiment of the utility model provides a viscous crude lifting device sets up many liquid charge pumps, can realize switching the use, and lifting device's simple structure makes through control valve 120 to make and switchably select to use a suitable liquid charge pump in a plurality of liquid charge pumps, and all the other can regard as reserve, reinforcing equipment life and life cycle improve stability, and it is convenient to maintain, practices thrift the maintenance time, and the operation is stable, improves stability.

For example, the infusion pump 110 is configured to draw in liquid at low pressure and pressurize it to form liquid at high pressure. The pressure of the high pressure liquid is greater than the pressure of the low pressure liquid. Liquid at low pressure may also be referred to as intake liquid and liquid at high pressure may also be referred to as exhaust liquid. The liquid at the lower pressure may be referred to as a liquid at a first pressure. The high pressure liquid may be referred to as a second pressure liquid. For example, the infusion pump 110 is configured to draw in liquid at a first pressure and configured to discharge liquid at a second pressure, the second pressure being greater than the first pressure.

For example, the plurality of infusion pumps 110 includes at least two infusion pumps 110 of different power. For example, the multiple infusion pumps can have different powers, different models, different structures and the like, so that infusion pumps with different specifications can be switched to use, and the diversity of selection is improved. The liquid injection pumps with different powers are selected for switching use, so that the underground operation requirements in different periods can be met, and more control options are provided for the heavy oil exploitation operation.

For example, the injection pump can adopt three cylinders or five cylinders, a plurality of injection pumps with different power performance are configured, the injection pump which is judged to be suitable for operation is automatically selected by inputting operation parameters, and the injection flow of the power fluid is controlled to adjust the fluid volume of the produced well. And a plurality of liquid injection pumps are arranged, so that the liquid injection pumps can be used for other purposes, and the maintenance is convenient.

For example, the control valve 120 includes an electrically controlled control valve, but is not limited thereto, and an appropriate control valve may be selected according to the function to be achieved. For example, in some embodiments, the control valve 120 includes a valve body and a valve spool. For example, in some embodiments, the first end 120a of the control valve 120 is placed in communication with a selected charge pump 110 by rotation of the spool. For example, the control valve 120 includes an electrically controlled directional valve. For example, the control valve 120 includes a solenoid directional valve.

For example, the infusion pump 110 acts as a powered pump. The charge pump 110 may also be referred to as an auxiliary pump and the work pump 220 may also be referred to as a main pump or an oil pump. For example, the infusion pump 110 includes a plunger pump, but is not limited thereto. For example, the working pump 220 includes a rodless pump, but is not limited thereto. For example, the working pump 220 includes a piston pump, but is not limited thereto. Under the condition that the operation pump 220 adopts a rodless pump, the thickened oil lifting device has simple structure, convenient maintenance and stable operation, and has no sucker rod which does reciprocating motion from the wellhead to the underground pump head, thereby reducing the damage of mechanical abrasion to the device and having no eccentric wear phenomenon; the method has wider applicability, and is suitable for sand well, ultra-deep well, horizontal well, inclined well and composite well operation. For example, the working pump comprises a pump whose piston can reciprocate up and down, and the working pump has different structural forms, and other structures can be selected.

The embodiment of the utility model provides a viscous crude lifting devices, the exhaust liquid after hydraulic system work mixes with well liquid in the pump chamber, makes the interior liquid measure of pit shaft 2-3 times for conventional oil recovery liquid measure, and the velocity of flow in the pit shaft is very fast consequently, can carry sand ground effectively, alleviates or avoids stifled sand phenomenon.

The screw pump oil production equipment has unstable performance, and the phenomena of rod lag and rod breakage frequently occur, so that hidden troubles are brought to continuous and stable operation. Equipment such as a hydraulic pump and the like has low exploitation efficiency, high operation pressure requirement and high requirement on the performance of an oil pipe, and also has operation hidden troubles. The embodiment of the utility model provides a viscous crude lifting devices is applicable to the exploitation of horizontal well and compound well completely, can promote the viscous crude recovery ratio by a wide margin.

The embodiment of the utility model provides a viscous crude lifting devices stable performance, sustainable operation. To the ultra-deep well, viscous crude exploitation equipment suitability is not strong usually, receives structure and running mechanism restriction general operation degree of depth more than 2000 meters, and the embodiment of the utility model provides a viscous crude lifting devices is because of adopting the water to be power medium, and pressure loss is little, and the operating pressure demand is low, is equipped with discontinuous oil pipe (conventional oil pipe) and can carries out the operation at 3000 meters underground, and cooperation continuous oil pipe can carry out the operation at 5000 meters underground, for the top of present oil pumping lifting exploitation technique.

For example, as shown in fig. 2 and 3, the heavy oil lifting device further comprises an oil pipe 230, the power fluid transmission pipe 210 is positioned in the oil pipe 230, and the working pump 220 is positioned in the oil pipe 230. The subterranean operation part 2 further comprises an oil pipe 230. The oil pipe can be a non-continuous oil pipe (conventional oil pipe) or a continuous oil pipe, the conventional oil pipe is formed by connecting single-section 8-10 m single-section pipelines for use, the length of the continuous oil pipe can be 5000-7000 m, the heavy oil lifting operation depth is the greatest in the conventional technology, and the oil pipe is selected according to operation requirements during use. The power fluid transmission pipe is arranged inside the oil pipe and is used for transmitting power fluid. The conventional oil pipe meets the operation requirement of more than 3000 meters underground, and the continuous oil pipe meets the operation requirement of 5000 meters underground. The device is completely suitable for the operation of sand wells, ultra-deep wells, horizontal wells and compound wells, and caters to the great trend of the exploitation development of thick oil.

For example, the center of power fluid transfer tube 210 may be located at the center of oil pipe 230, in which case power fluid transfer tube 210 may be referred to as a center pipe.

For example, the power fluid drives the working pump 220 to reciprocate to form an exhaust fluid, the exhaust fluid is mixed with the well fluid to form an oil-containing mixed fluid, and the working pump 220 is configured to lift the oil-containing mixed fluid to the surface through the tubing 230.

As shown in fig. 2, one end of the power fluid transfer tube 210 is connected to the control valve 120, the other end of the power fluid transfer tube 210 is connected to the operation pump 220, the pressurized fluid reaches the operation pump 220 through the power fluid transfer tube 210 as the power fluid of the operation pump 220, the operation pump 220 is driven to reciprocate in the oil tube 230 to suck the well fluid containing thick oil, the fluid passing through the pump cavity becomes the exhaust fluid and is mixed with the well fluid to form an oil-containing mixed fluid, and the operation pump 220 reciprocates to lift the mixed fluid to the ground. Fig. 2 shows the ground 400.

The viscosity of the thickened oil is reduced because the dead liquid is mixed with the well fluid, and the thickened oil is favorably lifted. The crude oil lifting mechanical system and the viscosity reduction system are combined into a whole, so that the lifting cost can be greatly reduced. The lifting device is simple in structure, a ground construction hydraulic station adopts water as an operation medium, a liquid injection pump for providing high-pressure liquid pressurizes the water separated by the separator and injects the pressurized water into the underground through a power liquid transmission pipe to provide power for the operation pump, and the control component can automatically select and judge the liquid injection pump for operation according to different input parameters. Compared with the common thickened oil lifting mode, the method greatly reduces the exploitation cost. The dynamic liquid medium can also adopt water added into the emulsion or oil medium.

The embodiment of the utility model provides a viscous crude lifting devices, can replace electrical heating completely, mix thin oil, the chemical viscosity reduction, realize that the viscous crude is taken out through the operation mechanism of device, need not increase extra viscous crude viscosity reduction measure, can save about 24 ten thousand yuan of charges of electricity year with electrical heating, compare the expense that can practice thrift the thin oil with mixing the thin oil, it is different according to the well condition, it is more than 30% to mix the thin oil proportion, the tower river oil field reaches more than 100% even, the annual expense of saving is 30 ten thousand-80 ten thousand, can practice thrift chemical agent use cost with chemical viscosity reduction mode and compare.

The embodiment of the utility model provides a viscous crude lifting devices will lift mechanical system and lift viscosity reduction system and unite two into one, can reduce the lifting cost by a wide margin. The ground construction hydraulic station takes water as power liquid, the water is pressurized by a liquid injection pump and injected into the well through a power liquid transmission pipe to provide power for an operation pump to drive a piston to perform reciprocating motion, well liquid is pumped into a pump cavity to be mixed with the power liquid, the water content of thick oil is improved, meanwhile, lubrication is added to lift and extract, the extracted well liquid flows into a metering station, and the water separated by oil-water separation equipment can be recycled and used as the power liquid for injection operation again.

The embodiment of the utility model provides a viscous crude lifting devices's operation pump is under the effect of power liquid, converts the hydraulic pressure energy into mechanical energy, does up-and-down motion, and well liquid is mixed with the power liquid in the suction pump chamber, promotes the viscous crude water content, makes the viscous crude water content in the pit shaft be greater than 70%, and consequently the extraction liquid is lifted to ground with the form of oil in water package, realizes that the viscous crude is adopted. The produced well fluid flows into the metering station.

The technical principle of thickened oil lifting is as follows: the operation pump is driven to operate by taking water as power liquid, simultaneously, exhaust liquid is mixed with well liquid to increase the water content of thickened oil, crude oil is lifted and extracted in an oil-in-water mode, the power liquid is not limited to water, emulsion or chemical agents can be added into the water, and the water can be replaced by other suitable liquid to be used as the power liquid.

For example, as shown in fig. 2, the thick oil lifting device further includes a first transfer line 161, the first transfer line 161 being connected to the liquid inlets 110a of the plurality of liquid injection pumps 110, the first transfer line 161 being configured to transfer liquid.

For example, as shown in fig. 2, the thick oil lift device further includes a filter 140, and the filter 140 is disposed in the first transfer line 161 and configured to filter the liquid passing through the filter 140. The filter 140 is used for filtering the liquid passing through the filter, which is beneficial to obtaining clean power liquid.

For example, as shown in fig. 2, the thick oil lifting apparatus further includes a second transfer line 162, and the liquid outlets 110b of the plurality of liquid injection pumps 110 are connected to the power liquid transfer line 210 through the second transfer line 162.

For example, as shown in fig. 2, the thick oil lifting apparatus further includes a flow meter 130, and the flow meter 130 is disposed in the second transfer line 162. The flowmeter is used for measuring the flow of the injected power fluid, and the final oil recovery amount is conveniently calculated.

For example, as shown in fig. 2, the thick oil lifting apparatus further includes a third transfer line 163, and the third transfer line 163 is connected to the oil pipe 230 to transfer the oil-containing mixed liquid.

Fig. 2 shows water 801 and oil 802, a first transfer line 161 transfers liquid, a second transfer line 162 transfers pressurized liquid, and a third transfer line 163 transfers oil-containing mixed liquid 800.

For example, as shown in fig. 2, the thickened oil lifting device further includes a separator 150, the separator 150 is connected to a third transmission pipeline 163, the separator 150 is configured to separate oil from water of the oil-containing mixed liquid, the separator 150 includes an oil outlet 151 and a water outlet 152, and the water outlet 152 is connected to the first transmission pipeline 161 to form a circulation loop of the power fluid. For example, filter 140 may be used to filter water flowing from separator 150 to facilitate obtaining a clean power fluid. The water separated by the oil-water separator can be recycled and reused as power liquid to be injected for operation, and the closed-loop work of the whole thickened oil exploitation lifting system is realized.

The utility model discloses a some embodiments provide a viscous crude lifting devices adopts power liquid closed loop operational mode, in viscous crude lifting devices, water both had been as power liquid, squeeze into the underground drive operation pump motion after the ground pressurization and realize the suction effect, realize the carrier that lifts after mixing as with viscous crude again, mix with well liquid in the pump chamber, lift thick oil with the oil in water package form and adopt, adopt back through water oil separating, the well head is got back to again to the water of separation and is lasted the operation, but whole device operation in-process water cyclic utilization, realize the closed loop operation, improve the utilization ratio of water, increase the economic nature.

For example, as shown in fig. 2, the thick oil lifting device further includes a heating member 171, and the heating member 171 is configured to heat the liquid to form a thermal power liquid. Meanwhile, thermodynamic fluid can be selectively injected according to different viscosities of the thickened oil and the exploitation requirement. Through inputting the operation parameter, the control unit controls the temperature of the injected power liquid to reduce the viscosity of the underground thick oil, and a better lifting effect is achieved.

For example, as shown in fig. 3, the heavy oil lifting device further includes a casing 261, and the oil pipe 230 is located in the casing 261. The space between tubing 230 and casing 261 is the oil casing annulus 262. Fig. 3 shows an oil layer 300. For example, as shown in FIG. 3, the sleeve 261 has an inlet 263. In other embodiments, the inlet 263 may also be located at the end of the sleeve 261. Well fluid or oil enters the oil jacket annulus 262 through an inlet 263. For example, well fluids include heavy oil.

For example, in some embodiments, as shown in fig. 3, the thick oil lifting apparatus further includes a connector 271 and a sand trap 272, the power fluid transfer pipe 210 is connected to the sand trap 272 through the connector 271, and the sand trap 272 is configured to reduce the amount of sand entering the oil pipe 230.

For example, in some embodiments, the service pump 220 includes a seal ring. For example, in some embodiments, the thick oil lifting device may adopt a rigid flexible structure and a compensation type sealing manner, so as to have strong sand discharge performance, and reduce or avoid the sand jamming phenomenon of the operation pump. For example, the rigid flexible structure can mean that an oil pipe is a rigid pipe, and the operation pump is a rodless pump, for example, a piston structure in the operation pump can freely move around a piston rod, and the flexible structure can remove sand and well fluid together, so that the phenomenon of sand blockage or sand blocking is reduced or avoided. For example, the compensation type sealing mode can mean that a flooding plug sealing arrangement is adopted, so that the compensation performance is achieved, and the sealing effect is better.

For example, as shown in fig. 4A, in some embodiments, the work pump 220 includes a first housing 2291, a second housing 2292, and a first direction valve 2201, a second direction valve 2202, and a piston structure 2203 within the second housing 2292. The first housing 2291 is located within the second housing 2292. For example, as shown in fig. 4A, the work pump 220 includes an opening 2211, the opening 2211 is connected to the oil pipe, and the oil-containing mixture enters the oil pipe through the opening to be lifted through the oil pipe. For example, as shown in fig. 4A, the operation pump 220 includes an oil inlet 2208 and an oil inlet 2209, and a check valve 2210 is disposed at each of the oil inlet 2208 and the oil inlet 2209 to facilitate crude oil to enter the operation pump 220. Piston structure 2203 may be referred to as a reciprocating piston and work pump 220 may be referred to as a reciprocating pump.

For example, referring to fig. 4A to 4C, the first direction valve 2201 includes a first valve spool including a first guide rod 011 and a third piston 012, and the second direction valve 2202 includes a second valve spool including a second guide rod 021 and a fourth piston 022. As shown in fig. 4A-4C, the first directional valve 2201 further includes a first piston cylinder 031 within which a first valve spool moves, and the second directional valve 2202 further includes a second piston cylinder 032 within which a second valve spool moves.

For example, referring to fig. 4A-4C, the work pump 220 also includes openings 2240-2249 through which fluid may enter the corresponding lines or chambers through the openings 2240-2249. For example, referring to fig. 4A to 4C, the openings 2240 to 2249 are located in the second housing 2292. For example, referring to fig. 4A-4C, work pump 220 further includes a passage 2251, a passage 2252, and a passage 2261, and each of passage 2251, passage 2252, and passage 2261 is configured to pass power fluid.

For example, as shown in fig. 4A to 4C, the piston structure 2203 includes a piston rod 30 and a first piston 31 and a second piston 32 respectively located at both ends of the piston rod 30. Referring to fig. 4A to 4C, the piston structure 2203 can rotate around the axis of the piston rod 30 to facilitate sand discharge, and the thickened oil lifting device provided by some embodiments of the present invention can realize sand-carrying mining. For example, as shown in fig. 4A to 4C, the piston rod 30 is not fixed in its axial direction, and the piston rod 30 is rotatable around its axial direction to facilitate sand discharge.

For example, as shown in fig. 4A to 4C, the work pump 220 includes a partition member 280, the partition member 280 partitioning the pump chamber 22 into a first chamber 22a and a second chamber 22b, the first chamber 22a including a first oil chamber 2281 and a first power fluid chamber 2271, and the second chamber 22b including a second power fluid chamber 2272 and a second oil chamber 2282.

For example, as shown in fig. 4A to 4C, first piston 31 is located within first chamber 22a and divides first chamber 22a into first power fluid chamber 2271 and first oil chamber 2281, second piston 32 is located within second chamber 22b and divides second chamber 22b into second power fluid chamber 2272 and second oil chamber 2282, piston rod 30 passes through dividing member 280, and piston structure 2203 is rotatable about the axis of the piston rod.

For example, as shown in fig. 4A, the work pump 220 includes a pump chamber 22, the pump chamber 22 including a first oil chamber 2281, a second oil chamber 2282, a first power fluid chamber 2271, and a second power fluid chamber 2272. First oil chamber 2281 may also be referred to as an upper oil chamber, second oil chamber 2282 may also be referred to as a lower oil chamber, first power fluid chamber 2271 may also be referred to as an upper power fluid chamber, and second power fluid chamber 2272 may also be referred to as a lower power fluid chamber.

As shown in fig. 4A to 4C, the working surface of the power fluid chamber and the working surface of the oil chamber work on two different end surfaces of the same piston, and the efficiency is higher. For example, with respect to the first piston 31, the upper and lower surfaces of the first piston 31 are the working surfaces of the first power fluid chamber 2271 and the first oil chamber 2281, respectively. For example, with respect to second piston 32, the lower and upper surfaces of second piston 32 are the working surfaces of second power fluid chamber 2272 and second oil chamber 2282, respectively.

For example, as shown in fig. 4D, the lines of the working pump 220 include two oil pumping lines (oil pumping line 2231, oil pumping line 2232), 2 reversing lines (reversing line 2233, reversing line 2234), and 2 power liquid lines (liquid inlet line 2235, liquid outlet line 2236), for a total of six lines. For example, six lines are symmetrically wrapped around the piston structure 2203. For example, both the reversing line and the power fluid line are used to circulate power fluid. For example, as shown in fig. 4D, the center-to-center line of the pump oil line 2231 and the pump oil line 2232 may pass through the center C0 of the working pump, the center-to-center line of the reversing line 2233 and the reversing line 2234 may pass through the center C0 of the working pump, and the center-to-center line of the inlet line 2235 and the outlet line 2236 may pass through the center C0 of the working pump. For example, as shown in fig. 4D, the direction changing line 2233 and the liquid outlet line 2236 are located on one side of a line connecting centers of the pumping oil line 2231 and the pumping oil line 2232, and the direction changing line 2234 and the liquid inlet line 2235 are located on the other side of the line connecting centers of the pumping oil line 2231 and the pumping oil line 2232, so as to facilitate the circulation of the power liquid (direction changing liquid).

For example, as shown in fig. 4A, the opening 2241 communicates with the pump oil line 2231, and the opening 2242 communicates with the pump oil line 2232. For example, as shown in fig. 4B, diverting fluid may pass through openings 2244 and 2245, power fluid may pass through openings 2243 and 2246, both openings 2243 and 2245 communicate with diverting line 2234, and both openings 2244 and 2246 communicate with diverting line 2233. For example, as shown in fig. 4C, openings 2249 and 2247 are both in communication with inlet line 2235, and openings 2248 and 2240 are both in communication with outlet line 2236. For example, as shown in fig. 4C, motive fluid in the inlet line 2235 may enter the pump chamber through opening 2247, spent fluid may enter the outlet line 2236 through opening 2248, motive fluid in the inlet line 2235 may enter the pump chamber through opening 2249, and spent fluid may enter the outlet line 2236 through opening 2240.

The operation of the operation pump will be described with reference to fig. 2 and 4A to 4C. As shown in fig. 2, power fluid is pressurized by the surface charge pump 110 through the power fluid delivery line 210 into the work pump 220. Referring to fig. 4A to 4C, power fluid enters the first power fluid chamber 2271 through the power fluid line (the fluid inlet line 2235) to drive the piston structure 2203 to move downward, the second oil chamber 2282 realizes suction, the first oil chamber 2281 realizes thrust, well fluid is absorbed into the second oil chamber 2282 through the pumping fluid line 2231, the well fluid in the first oil chamber 2281 is pushed out to the pumping fluid line 2232, the power fluid (exhaust fluid) in the second power fluid chamber 2272 is pushed out to the reversing line 2233 and the fluid outlet line 2236, and the exhaust fluid and the well fluid in the pumping fluid line 2232 are mixed into an oil-containing mixed fluid at the opening 2211; after the piston structure 2203 runs to the lowest end, power liquid is conveyed through the reversing pipeline to achieve reversing movement of the piston structure 2203, the power liquid enters the second power liquid cavity 2272 to drive the piston structure 2203 to move upwards, thrust is achieved in the second oil cavity 2282, well liquid in the second oil cavity 2282 is pushed out, the power liquid (exhaust liquid) in the power liquid pipeline (liquid outlet pipeline 2236) is mixed with the pump oil pipeline 2231 to form oil-containing mixed liquid, at the moment, the first oil cavity 2281 achieves suction, the well liquid is sucked into the first oil cavity 2281, the oil-containing mixed liquid is lifted to the ground through the oil pipe, next circulation is performed, and the cycle is repeated, and continuous lifting of crude oil is achieved.

For example, an oil outlet check valve may be provided in the pump oil line 2231, and an oil outlet check valve may be provided in the pump oil line 2232.

For example, when the piston structure 2203 moves downward, one of the pumping line 2231 and the pumping line 2232 is an oil inlet line and the other is a drain line. For example, when the piston structure 2203 moves upward, one of the pump oil line 2231 and the pump oil line 2232 is an oil inlet line and the other is a drain line.

For example, as shown in fig. 4A-4C, the first direction valve 2201 is configured to push the piston structure 2203 to move downward under the action of the direction/power fluid, and the downward movement of the piston structure 2203 brings the second direction valve 2202 to move upward and downward; the second direction valve 2202 is configured to push the piston structure 2203 to move upwards under the action of the direction-changing liquid/power liquid, and the piston structure 2203 moves upwards to drive the first direction valve 2201 to move from bottom to top. The first direction valve 2201 reciprocates in the up-down direction, and the second direction valve 2202 reciprocates in the up-down direction. For example, the first direction valve 2201 is moved from top to bottom by the power fluid, so that the piston structure is moved from top to bottom, and the second direction valve 2202 is moved from bottom to top by the power fluid, so that the piston structure is moved from bottom to top.

For example, the piston structure 2203 moves between the top dead center and the bottom dead center, when the piston structure 2203 is located at the top dead center, the first valve core of the first direction valve 2201 is located at the top dead center, the opening 2245 is communicated with the opening 2247, the second valve core of the second direction valve 2201 is located at the top dead center, and the opening 2244 is communicated with the opening 2240.

The working pump 220 shown in fig. 4A-4C is capable of sucking oil into the pump chamber 22 during both downward and upward movements of the piston structure 2203, which is beneficial to improving oil pumping efficiency. The embodiment of the utility model discloses a structure to operation pump 220 does not do the restriction, as long as can realize crude oil suction and lift can.

The utility model discloses an at least embodiment still provides a viscous crude lifting method, includes following step.

In step S11, the liquid is sucked in by the liquid injection pump 110, pressurized, and discharged.

And step S12, taking the pressurized liquid as the power liquid.

In step S13, the power fluid passes through the power fluid transmission pipe 210 to drive the working pump 220 to reciprocate.

In step S14, the power fluid becomes a dead fluid and mixes with the well fluid in the pump cavity of the operation pump 220 to form an oil-containing mixed fluid.

Step S15, reciprocating the operation pump 220 to lift the oil-containing mixed liquid to the ground, setting the plurality of the liquid injection pumps 110, wherein each liquid injection pump 110 comprises a liquid inlet 110a and a liquid outlet 110b, and the liquid outlets 110b of the plurality of liquid injection pumps 110 are connected to the control valve 120, and the method further comprises: the control valve 120 is adjusted to switchably communicate with one of the plurality of infusion pumps 110 such that the power fluid delivery tube 210 switchably communicates with one of the plurality of infusion pumps 110.

For example, by identifying operation parameters, starting a matched and proper liquid injection pump, reversing through a control valve to enable a liquid outlet of the selected liquid injection pump to be communicated with a power liquid transmission pipe, and enabling the power liquid to be injected into the operation pump through the power liquid transmission pipe.

For example, the plurality of infusion pumps 110 includes at least two infusion pumps 110 of different power, and the method further includes: the infusion pump 110 with the appropriate power is selected according to the operation parameters for operation.

The heavy oil production amount in the whole heavy oil production process is gradually reduced, and different operation powers are required to be provided at different stages of the heavy oil production in order to keep the oil production amount. In addition, the field conditions of different heavy oil fields are different, so that lifting devices with different operating powers are adopted in different regions, and the problem of poor universality of the lifting devices is caused. The ground hydraulic station of the system adopts a plurality of liquid injection pumps with different models, the embodiment of the utility model provides a viscous crude lifting device and method, which can switch different liquid injection pump operations according to different periods of operation and different ground conditions, thus improving the applicability and operation durability of the whole set of device.

For example, when the operation parameters are different, the infusion pump 110 with the power corresponding to the operation parameters can be selected to operate, so as to be beneficial to thick oil recovery. For example, at the beginning of production, the charge pump 110 of the first power is used, and as production progresses, the charge pump 110 of the second power is used, and the first power is smaller than the second power, which includes but is not limited to this embodiment of the invention.

For example, the thick oil lifting method further includes: the oil-water separation is performed on the oil-containing mixed liquid lifted to the ground, and the separated water is sucked into the liquid injection pump 110 as a liquid (suction liquid) to form a power liquid circulation loop, so that the water utilization rate is improved, and the economy is improved. For example, in the whole lifting device, water is used as power fluid, is pressurized from the ground and then is pumped into the ground to drive the operation pump to move so as to realize a suction effect, is used as a carrier for realizing lifting after being mixed with thick oil, is mixed with well fluid in a pump cavity, lifts and produces the thick oil in an oil-in-water mode, separates oil from water after production, returns the separated water to a well head again for continuous operation, can be recycled, and realizes closed-loop operation.

For example, the heavy oil lift method further comprises heating the power fluid to form a hot power fluid. Referring to fig. 2, the power fluid may be heated using a heating member.

Fig. 6 is a schematic view of a thickened oil lifting device according to an embodiment of the present invention. Fig. 7 is a schematic diagram of a thick oil lifting apparatus or method according to an embodiment of the present invention.

For example, as shown in fig. 6 and 7, the thick oil lift apparatus further includes a control part 170, and the control part 170 is connected to the control valve 120 to be configured to control the control valve 120 to communicate with one of the plurality of charge pumps 110. The utility model discloses some embodiments provide a viscous crude lifting devices and method are intelligent viscous crude lifting devices and method, realize intelligent exploitation.

Usually, the viscous crude exploitation system needs the manual equipment debugging, and the later stage operation also needs to have special messenger to manage regularly and maintain, and this brings very big burden for administrative cost, and exploitation unit demand an intelligent exploitation mode can reduce personnel's operation, realizes unmanned the controlling, reduces the operation risk. The intelligent thickened oil lifting system mainly comprises the following intelligent modes.

(1) The detector provides important operation information such as viscosity, thick oil components, well depth and temperature of the thick oil as operation input parameters, the control system selects proper output power, power fluid displacement and operation pressure according to the input operation parameters, the operation parameters are changed along with the change of the system according to the ground conditions, and an optimized operation scheme is guaranteed.

(2) And a heating pipe is configured on the ground, and the system automatically judges whether to provide thermodynamic liquid according to the viscosity of the thick oil and the requirement of the produced quantity, so that the viscosity of the thick oil is reduced, and the production efficiency of the thick oil is improved. (typically double acting rodless production equipment has no heating system and no thermodynamic fluid option)

(3) The hydraulic station is provided with a monitoring part (for example, a monitoring camera), so that remote control can be realized, operation parameters can be displayed in real time, unmanned management is realized, and the operation cost is reduced. Once the operation parameters are abnormal, the system gives an alarm and suspends the operation, so that the operation safety can be effectively ensured.

Some embodiments of the present invention provide an intelligent thickened oil lifting method, comprising the following steps.

Step S21, starting the device to obtain operation parameters; for example, the detector provides operation information such as viscosity, composition, depth and temperature of thick oil as operation parameters, and the operation parameters may further include oil production, operation pressure and injection amount of power fluid.

And step S22, starting operation, automatically selecting the power of an operation liquid injection pump according to the provided operation parameters, judging whether thermal power liquid is provided, starting the operation, stably injecting the thermal power liquid, displaying information such as the flow rate of the thermal power liquid, the working pressure, the temperature of the operation pump, the stroke number, the well liquid output quantity and the like on a control panel in real time, starting a monitoring part, and monitoring the abnormal condition of the operation parameters in the whole process so as to be beneficial to the operation safety.

And step S23, injecting power liquid into the operation pump through the power liquid transmission pipe to provide power for the operation pump, converting hydraulic energy into mechanical energy, driving the piston structure to move to realize pumping of the pump cavity, wherein the piston structure can adopt a single piston or multi-piston mode to realize simultaneous operation of a plurality of pump cavities, and the mixing amount of well liquid and exhaust liquid (input power liquid) is increased, so that the exploitation efficiency is improved.

And step S24, sucking the well fluid into the pump cavity, mixing the well fluid with the dead fluid to improve the water content of the thickened oil to form mixed liquid.

And step S25, in the form of oil-in-water, the oil-containing mixed liquid is lifted to the wellhead through an oil pipe to play a role in lubrication.

And step S26, allowing the oil-containing mixed liquid produced at the wellhead to flow into a comprehensive treatment station along a ground pipeline, and performing oil-water separation through a separator.

And step S27, the separated water is filtered and reused as power liquid, so that water resources are saved, and system closed-loop operation is formed.

Embodiments of the present invention provide a turbine fracturing apparatus that may further include one or more processors and one or more memories. The processor may process data signals and may include various computing architectures such as a Complex Instruction Set Computer (CISC) architecture, a Reduced Instruction Set Computer (RISC) architecture, or an architecture that implements a combination of instruction sets. The memory may hold instructions and/or data for execution by the processor. The instructions and/or data may include code for performing some or all of the functions of one or more of the devices described in embodiments of the present application. For example, the memory includes Dynamic Random Access Memory (DRAM), Static Random Access Memory (SRAM), flash memory (flash memory), optical memory (optical memory), or other memories known to those skilled in the art.

In some embodiments of the present application, the control component 170 includes code and programs stored in memory; the processor may execute the code and programs to implement some or all of the functionality of the control component 170 as described above.

In some embodiments of the present invention, the control component 170 may be a special hardware device for implementing some or all of the functions of the control component 170 as described above. For example, the control component 170 may be a circuit board or a combination of circuit boards for implementing the functions described above. In the embodiment of the present application, the one or a combination of a plurality of circuit boards may include: (1) one or more processors; (2) one or more non-transitory computer-readable memories connected to the processor; and (3) firmware stored in the memory executable by the processor.

Features of the present invention may be combined with each other in the same embodiment and in different embodiments without conflict.

The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (14)

1. A thickened oil lifting device, characterized by comprising:

the liquid injection device comprises a plurality of liquid injection pumps, a liquid pump and a liquid outlet, wherein each liquid injection pump comprises a liquid inlet and a liquid outlet and is configured to suck liquid and discharge the liquid after being pressurized;

the control valve comprises a first end and a second end, and the liquid outlets of the plurality of liquid injection pumps are connected with the first end of the control valve;

a power fluid delivery tube connected to the second end of the control valve and configured to deliver the pressurized fluid;

the working pump is connected with the power liquid transmission pipe, the pressurized liquid is used as power liquid to drive the working pump to reciprocate,

wherein the control valve is configured to switchably communicate with one of the plurality of infusion pumps such that the power fluid delivery tube switchably communicates with one of the plurality of infusion pumps.

2. The thickened oil lifting device according to claim 1, wherein the plurality of the liquid injection pumps comprise at least two liquid injection pumps with different powers.

3. The heavy oil lifting apparatus according to claim 1, further comprising an oil pipe, wherein the power fluid delivery pipe is located in the oil pipe, and wherein the working pump is located in the oil pipe.

4. The viscous oil lifting apparatus of claim 3, wherein the power fluid drives the operation pump to reciprocate to form a waste fluid, the waste fluid is mixed with well fluid to form a mixed fluid containing oil, and the operation pump is configured to lift the mixed fluid containing oil to the ground through the oil pipe.

5. The thickened oil lifting device according to claim 4, further comprising a first transfer line connected to the liquid inlets of the plurality of liquid injection pumps, the first transfer line being configured to transfer the liquid.

6. The thick oil lifting apparatus according to claim 5, further comprising a filter provided in the first transfer line and configured to filter liquid passing through the filter.

7. The thickened oil lifting device according to claim 5, further comprising a second transmission pipeline, wherein liquid outlets of the plurality of liquid injection pumps are connected with the power liquid transmission pipeline through the second transmission pipeline.

8. The thick oil lifting apparatus according to claim 7, further comprising a flow meter provided in the second transfer line.

9. The thickened oil lifting device according to claim 8, further comprising a third transfer line connected to the oil pipe to transfer the oil-containing mixed liquid.

10. The thickened oil lifting device according to claim 9, further comprising a separator, wherein the separator is connected with the third transmission pipeline, the separator is configured to separate oil from water of the oil-containing mixed liquid, the separator comprises an oil outlet and a water outlet, and the water outlet is connected with the first transmission pipeline to form a circulating loop of the power liquid.

11. The thick oil lifting apparatus according to any one of claims 1 to 10, further comprising a heating means configured to heat the liquid to form a thermal power liquid.

12. The heavy oil lifting device according to any one of claims 3 to 10, further comprising a casing in which the oil pipe is located.

13. The thick oil lifting apparatus according to any one of claims 1 to 10, further comprising a control member connected to the control valve so as to be configured to control the control valve to communicate with one of the plurality of the charge pumps.

14. The thick oil lifting apparatus according to any one of claims 1 to 10, wherein said working pump includes a housing, a piston structure and a partition member, said partition member partitioning said housing into a first chamber and a second chamber, said piston structure including a piston rod, a first piston and a second piston, said first piston and said second piston being provided at both ends of said piston rod, said first piston being located in said first chamber and partitioning said first chamber into a first power fluid chamber and a first oil chamber, said second piston being located in said second chamber and partitioning said second chamber into a second power fluid chamber and a second oil chamber, said piston rod passing through said partition member, and said piston structure being rotatable about an axis of said piston rod.

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