CN217197150U - On-line automatic compaction device for filled prebaked anode carbon bowl - Google Patents
On-line automatic compaction device for filled prebaked anode carbon bowl Download PDFInfo
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- CN217197150U CN217197150U CN202123421901.2U CN202123421901U CN217197150U CN 217197150 U CN217197150 U CN 217197150U CN 202123421901 U CN202123421901 U CN 202123421901U CN 217197150 U CN217197150 U CN 217197150U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model discloses an online automatic compaction device after prebaked anode carbon bowl is filled, after being filled, prebaked anode carbon bowl is in the online automatic compaction device, living anode rollgang extends at the direction of delivery level, living anode supports in living anode rollgang, living anode top is equipped with the carbon bowl of having filled the filler, living anode rollgang is located to compaction position location locating part, living anode rollgang is located to the ejector pad hydro-cylinder and selectively actuates living anode on the living anode rollgang, living anode rollgang is located to at least a pair of guide post vertical ground stride, at least a pair of guide post is located to the cover with sliding respectively, automatic compaction frame both ends fixed connection uide bushing respectively, hydraulic cylinder locates automatic compaction frame upper surface, the compaction stake is via the automatic compaction frame of spring-supported structural connection. The on-line automatic compaction device can realize the on-line automatic compaction of various sizes after the prebaked anode carbon bowl is filled.
Description
Technical Field
The utility model relates to a multi-variety prebaked anode technical field especially relates to a prebaked anode carbon bowl fills back automatic compaction device on line.
Background
Before baking, the carbon bowl of the prebaked anode needs to be filled and compacted before charging, so as to avoid deformation and damage of the carbon bowl of the anode. The general filling adopts an artificial filling mode: paving partial sawdust at the bottom of the carbon bowl, then filling the mixture prepared by the sawdust, metallurgical coke and water, and manually compacting by utilizing a compacting tool after filling; the part adopts an online automatic filling mode and then is automatically compacted, but the automatic compacting device is not suitable for the center distances of various carbon bowls and different carbon bowl distribution modes or is complex to realize and difficult to realize flexible switching in a short time. Most of the current methods are manual compaction; the defects of high labor intensity, high labor cost and the like exist. The adoption of less automatic compaction is complex, or the automatic compaction can not be flexibly switched and the time for switching is long, and the efficiency is low.
The above information disclosed in the background section is only for enhancement of understanding of the background of the invention and therefore it may contain information that does not form the prior art that is well known to those of ordinary skill in the art.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a pre-baked anode carbon bowl fills back online automatic compaction device, it is high to solve the intensity of labour that present manual operation brought, and the problem that the cost of labor is high, and solves the problem that can not switch inefficiency in a flexible way that adopts automatic compaction at present.
In order to achieve the above object, the present invention provides the following technical solutions:
the utility model discloses an online automatic compaction device after prebaked anode carbon bowl is filled includes:
a green anode conveying roller way which horizontally extends in the conveying direction,
the green anode is supported on the green anode conveying roller way, the top of the green anode is provided with a carbon bowl filled with filler,
a compaction position locating limit piece arranged on the green anode conveying roller way,
a push block oil cylinder which is arranged on the green anode roller conveyor and can selectively actuate the green anode on the green anode roller conveyor,
at least one pair of guide posts vertically straddling the anode roller conveyor,
at least a pair of guide sleeves which are respectively sleeved on the guide posts in a sliding way,
the two ends of the automatic compaction frame are respectively and fixedly connected with the guide sleeve,
a hydraulic cylinder arranged on the upper surface of the automatic compaction frame,
a compaction pile connecting the auto-compaction frame via a spring-loaded structure.
In the on-line automatic compaction device after the pre-baked anode carbon bowl is filled, the spring supporting structure comprises,
a spring connected to a lower surface of the auto-compacting frame,
a support plate connected to the spring,
a vibration motor supported on the support plate,
the compaction pile is arranged on the lower surface of the supporting plate.
In the on-line automatic compaction device after the pre-baked anode carbon bowl is filled, a plurality of compaction piles are uniformly arranged on the lower surface of the support plate.
In the on-line automatic compaction device after the pre-baked anode carbon bowl is filled, the guide column is provided with an upper limit and a lower limit.
In the on-line automatic compaction device after the pre-baked anode carbon bowl is filled, 4 guide columns are symmetrically distributed on two sides of a green anode conveying roller way.
In the on-line automatic compaction device after the prebaked anode carbon bowl is filled, the power of a vibration motor is not less than 0.75 KW.
In the on-line automatic compaction device after the pre-baked anode carbon bowl is filled, a transverse or longitudinal sliding track for installing compaction piles is arranged on an automatic compaction frame, and the compaction piles are detachably connected with the track.
In the on-line automatic compaction device after filling of the prebaked anode carbon bowl, the on-line automatic compaction device after filling of the prebaked anode carbon bowl further comprises a controller connected with the push block oil cylinder and the hydraulic oil cylinder.
In the technical scheme, the utility model provides a pair of online automatic compaction device after prebaked anode carbon bowl is filled has following beneficial effect: the on-line automatic compaction device for the filled prebaked anode carbon bowls can automatically compact the filled prebaked anode carbon bowls, can realize automatic compaction of center distances of various carbon bowls with different types and different carbon bowl distribution modes, reduces personnel configuration, reduces labor intensity, reduces labor cost and realizes automation.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to these drawings.
Fig. 1 is a schematic structural diagram of an on-line automatic compaction device after filling a prebaked anode carbon bowl provided by an embodiment of the present invention.
Fig. 2 is a schematic top view of an automatic compaction portion of an on-line automatic compaction device after filling a prebaked anode carbon bowl provided by an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of an automatic compaction part of an on-line automatic compaction device after filling of a prebaked anode carbon bowl provided by an embodiment of the present invention.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be further described in detail with reference to the attached drawings.
Referring to fig. 1-3, in one embodiment, the on-line automatic compacting device after filling the carbon bowl for prebaked anode of the present invention comprises,
a green anode conveying roller table 1 which horizontally extends in the conveying direction,
a green anode 2 supported on the green anode conveying roller way 1, a carbon bowl 3 filled with filler is arranged at the top of the green anode 2,
a compacting position locating and limiting piece 15 which is arranged on the green anode conveying roller way 1,
a push block oil cylinder 14 which is arranged on the green anode rollgang 1 and can selectively actuate the green anode on the green anode rollgang 1,
at least one pair of guide posts 5 vertically straddling the green anode rollgang 1,
at least one pair of guide sleeves 6 respectively slidably fitted over the guide posts 5,
the two ends of the automatic compaction frame 7 are respectively and fixedly connected with the guide sleeve 6,
a hydraulic oil cylinder 11 arranged on the upper surface of the automatic compaction frame 7,
a compaction pile 10 connected to the automatic compaction frame 7 via a spring 8 support structure.
In the preferred embodiment of the on-line automatic compacting device after filling the prebaked anode carbon bowl, the spring 8 supporting structure comprises,
a spring 8 connected to a lower surface of the automatic compacting frame 7,
a support plate, which is connected to said spring 8,
a vibration motor 9 supported on the support plate 4,
the compaction piles 10 are provided on the lower surface of the support plate 4.
In the preferred embodiment of the on-line automatic compaction device after filling of the prebaked anode carbon bowl, a plurality of compaction piles 10 are uniformly arranged on the lower surface of the support plate 4.
In the preferred embodiment of the on-line automatic compacting device after the pre-baked anode carbon bowl is filled, the guide column 5 is provided with an upper limit 12 and a lower limit 13.
In the preferred embodiment of the on-line automatic compaction device after the pre-baked anode carbon bowl is filled, 4 guide columns 5 are symmetrically distributed on two sides of the green anode conveying roller way 1.
In the preferred embodiment of the on-line automatic compacting device after the pre-baked anode carbon bowl is filled, the power of the vibrating motor 9 is not less than 0.75 KW.
In the preferred embodiment of the on-line automatic compaction device after filling of the prebaked anode carbon bowl, the automatic compaction frame 7 is provided with a transverse or longitudinal sliding rail for installing the compaction piles 10, and the compaction piles 10 are detachably connected with the rail.
In the preferred embodiment of the on-line automatic compaction device after filling of the prebaked anode carbon bowl, the on-line automatic compaction device after filling of the prebaked anode carbon bowl further comprises a controller connected with the push block cylinder 14 and the hydraulic cylinder 11.
In one embodiment, an on-line automatic compaction device is arranged on a green anode roller conveyor 1 of a pre-baked anode pre-firing grouping system, and the position is between the roller conveyor 1 and the automatic turning and grouping of the green anodes. The raw anodes are only filled with manual filling materials before grouping, and the carbon bowls are not required to be compacted manually. The on-line automatic compaction device after the prebaked anode carbon bowl is filled is provided with a compaction position positioning limiting part 15 for limiting the position of a green anode after being in place, the green anode is automatically positioned to automatically acquire a signal to be automatically compacted downwards, the automatic compaction height of the carbon bowl is adjustable, and the carbon bowl compactor can be disassembled and replaced. An automatic compaction device is arranged on the green anode conveying roller way 1 and consists of a guide post 5, a guide sleeve 6, an automatic compaction frame 7, a spring 8, a vibration motor 9 and a hydraulic oil cylinder 11.
In one embodiment, four guide posts 5 are arranged on the green anode conveying roller way 1, four guide sleeves 6 are arranged on the four guide posts 5, the guide sleeves 6 are welded with an automatic compaction frame, an oil cylinder is connected above the automatic compaction frame 7, the automatic compaction frame 7 is driven by the lifting of the oil cylinder to realize the lifting function along the guide posts 5, and the lifting height of a pressure plate are controlled by the stroke of the oil cylinder and a limiting device, so that the automatic compaction height adjustment function of the carbon bowl is realized; the function of stable compaction without shaking during the work of the automatic compaction frame 7 is realized by utilizing the guide sleeve 6 and the guide post 5. A plurality of springs 8 with high retractility and a vibration motor 9 are arranged on the automatic compaction frame 7. The compaction pile 10 which can be flexibly disassembled or flexibly adjusted is arranged below the automatic compaction frame 7, the problem that the compaction pile 10 can be flexibly replaced due to the fact that the difference of the inner diameter size of the carbon bowl is large can be flexibly disassembled, and the function of flexibly disassembling and replacing the carbon bowl compactor is achieved. Four directions of the automatic compaction frame 7 are provided with flexibly adjustable tracks, so that the problems that the compactor is required to be adjusted due to different center distances of the charcoal bowls and the compactor is required to be adjusted due to variable distribution of the charcoal bowls are solved, and the flexible and adjustable function of the charcoal bowl compactor is realized.
In one embodiment, the green anode is pushed to an automatic compaction position by the push block oil cylinder 14 after reaching the compaction position positioning limiting part 15, and the automatic compaction position is controlled by a limiting switch; the hydraulic oil cylinder 11 acts to drive the automatic compaction frame 7 to move downwards, when the automatic compaction frame reaches the lower limit 13, the vibration motor 9 is started, the green anode carbon bowl is compacted under the action of the vibration motor 9 and the spring 8, the vibration time of the vibration motor 9 can be set through the PLC, after the vibration time is finished, the vibration motor 9 stops and the hydraulic cylinder starts to move upwards, the green anode after the carbon bowl is compacted after the upper limit 12 is detected is pushed out of a compaction position by the hydraulic oil cylinder 11, and the hydraulic oil cylinder 11 returns to the original position and then starts the next process of compacting the green anode carbon bowl.
In one embodiment, an online automatic compaction device is installed on a green anode conveying roller way 1 of a pre-baked anode pre-baking grouping system, green anodes are sequentially conveyed to a compaction position on the green anode conveying roller way 1 and stop running when reaching an automatic compaction position locating limit 15, a transverse and longitudinal sliding track for installing compaction piles 10 is arranged on an automatic compaction frame 7, and the compaction piles 10 are connected by four bolts, so that the flexible and adjustable functions of the automatic carbon bowl compactor, the flexible and detachable replacement of the carbon bowl compactor and the like are realized. Four guide posts 5 and four guide sleeves 6 are arranged on an automatic compaction device, an automatic compaction frame 7 and the four guide sleeves 6 are connected in a welding mode, compaction piles 10, springs 8 and a vibration motor 9 are arranged on the compaction frame 7, a hydraulic oil cylinder 11 is arranged on the upper portion of the compaction frame, after a green anode reaches an automatic compaction position locating limit, the hydraulic oil cylinder 11 drives the compaction frame 7 to descend along the guide posts 5, when the green anode reaches an automatic compaction device lower limit 13, the hydraulic oil cylinder 11 stops acting, the vibration motor 9 is started, the vibration motor 9 selects a 0.75KW small-sized vibration motor 9, the vibration motor 9 is provided with vibration time 10S, after the vibration of the vibration motor 9 is finished, the vibration motor 9 stops running, the hydraulic oil cylinder 11 starts ascending at the same time, after the automatic compaction device upper limit 12 is reached, the hydraulic oil cylinder 11 stops running, and a push block oil cylinder 14 is started to push the automatically compacted green anode out of the automatic compaction locating position, after the green anode is pushed out, the push block oil cylinder 14 automatically returns, and when the push block oil cylinder 14 returns to the proper position, the automatic compaction device of the next green anode operates in sequence.
Finally, it should be noted that: the embodiments described are only a part of the embodiments of the present application, and not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments in the present application belong to the protection scope of the present application.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (8)
1. The utility model provides an online automatic compaction device after prebaked anode carbon bowl is filled which characterized in that, it includes:
a green anode conveying roller way which horizontally extends in the conveying direction,
the green anode is supported on the green anode conveying roller way, the top of the green anode is provided with a carbon bowl filled with filler,
a compaction position locating and limiting piece arranged on the green anode conveying roller way,
a push block oil cylinder which is arranged on the green anode roller conveyor and can selectively actuate the green anode on the green anode roller conveyor,
at least one pair of guide posts vertically straddling the anode roller conveyor,
at least a pair of guide sleeves which are respectively sleeved on the guide posts in a sliding way,
the two ends of the automatic compaction frame are respectively and fixedly connected with the guide sleeve,
a hydraulic cylinder arranged on the upper surface of the automatic compaction frame,
a compaction pile connecting the auto-compaction frame via a spring-loaded structure.
2. The on-line automatic compaction device for the filled prebaked anode carbon bowl as claimed in claim 1, wherein the spring support structure comprises,
a spring connected to a lower surface of the auto-compaction frame,
a support plate connected to the spring,
a vibration motor supported on the support plate,
the compaction pile is arranged on the lower surface of the support plate.
3. The device for automatically compacting the carbon bowl of the prebaked anode after being filled in the on-line manner as claimed in claim 2, wherein a plurality of compaction piles are uniformly arranged on the lower surface of the support plate.
4. The device for automatically compacting the carbon bowl of the prebaked anode after being filled in the on-line manner as claimed in claim 1, wherein the guide column is provided with an upper limit and a lower limit.
5. The device for automatically compacting the carbon bowls of the prebaked anodes after being filled according to claim 1, wherein 4 guide columns are symmetrically distributed on two sides of a green anode roller conveyor.
6. The device for automatically compacting the filled prebaked anode carbon bowl after on-line as claimed in claim 1, wherein the power of the vibrating motor is not less than 0.75 KW.
7. The post-filling on-line automatic compaction device for the carbon bowls of the prebaked anodes as claimed in claim 1, wherein the automatic compaction frame is provided with a transverse or longitudinal sliding rail for installing compaction piles, and the compaction piles are detachably connected with the rail.
8. The device for automatically compacting the filled prebaked anode carbon bowl after on line according to claim 1, wherein the device for automatically compacting the filled prebaked anode carbon bowl after on line further comprises a controller connected with the push block oil cylinder and the hydraulic oil cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123421901.2U CN217197150U (en) | 2021-12-31 | 2021-12-31 | On-line automatic compaction device for filled prebaked anode carbon bowl |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123421901.2U CN217197150U (en) | 2021-12-31 | 2021-12-31 | On-line automatic compaction device for filled prebaked anode carbon bowl |
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| CN217197150U true CN217197150U (en) | 2022-08-16 |
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| CN202123421901.2U Active CN217197150U (en) | 2021-12-31 | 2021-12-31 | On-line automatic compaction device for filled prebaked anode carbon bowl |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115401798A (en) * | 2022-09-28 | 2022-11-29 | 山东创新炭材料有限公司 | Prebaked anode multi-station slotting device |
-
2021
- 2021-12-31 CN CN202123421901.2U patent/CN217197150U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115401798A (en) * | 2022-09-28 | 2022-11-29 | 山东创新炭材料有限公司 | Prebaked anode multi-station slotting device |
| CN115401798B (en) * | 2022-09-28 | 2024-05-07 | 山东创新炭材料有限公司 | Prebaked anode multi-station grooving device |
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