CN217193408U - Energy-saving and environment-friendly flux-cored wire forming machine - Google Patents

Energy-saving and environment-friendly flux-cored wire forming machine Download PDF

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Publication number
CN217193408U
CN217193408U CN202122826107.XU CN202122826107U CN217193408U CN 217193408 U CN217193408 U CN 217193408U CN 202122826107 U CN202122826107 U CN 202122826107U CN 217193408 U CN217193408 U CN 217193408U
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cored wire
wheel
energy
environment
flux
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CN202122826107.XU
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章立峰
笪平
袁军
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Jiangyin Wanyi Machinery Co ltd
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Jiangyin Wanyi Machinery Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses an energy-concerving and environment-protective flux cored wire make-up machine relates to flux cored wire shaping technical field, for solving current flux cored wire make-up machine and having the uneven phenomenon of welding wire material spraying attachment surface in wire drawing forming process, general solution need add the multiunit drive roller and overturn to the welding wire in the diaphragm capsule, lead to whole energy consumption height, and can not carry out the problem of recollecting the utilization with the powder that spouts the material in-process and fall. The flux cored wire make-up machine body's one end is provided with the carousel, one side of carousel is provided with the regulating wheel, the top of regulating wheel is provided with first traction wheel, the below of first traction wheel one side is provided with the second traction wheel, one side of second traction wheel is provided with the diaphragm capsule, one side of diaphragm capsule upper surface is provided with the powder case, the lower extreme of powder case is provided with the material spraying nozzle, the inside of diaphragm capsule is provided with the coating wheel, and the coating wheel is provided with upper and lower two sets of.

Description

Energy-saving and environment-friendly flux-cored wire forming machine
Technical Field
The utility model relates to a flux cored wire shaping technical field specifically is an energy-concerving and environment-protective flux cored wire make-up machine.
Background
The flux-cored wire is also called as a flux-cored wire and a tubular welding wire, and is divided into two main categories of gas-filling protection and non-gas-filling protection, and the surface of the flux-cored wire is made of low-carbon steel or low-alloy steel with better plasticity as the surface of a solid-core welding wire.
However, the existing flux-cored wire forming machine has the phenomenon of uneven material spraying attachment surface of the welding wire in the wire drawing forming process, and the general solution needs to add a plurality of groups of driving rollers in a die box to turn over the welding wire, so that the overall energy consumption is high, and the powder falling down in the material spraying process cannot be collected and utilized again; therefore, the existing requirements are not met, and an energy-saving and environment-friendly flux-cored wire forming machine is provided for the requirements.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an energy-concerving and environment-protective flux cored wire make-up machine to there is the welding wire to spout the uneven phenomenon of material attachment surface in wire drawing forming process in the current flux cored wire make-up machine that proposes in solving above-mentioned background art, and general solution mode need add the multiunit drive roller and overturn to the welding wire in the diaphragm capsule, leads to whole energy consumption height, and can not carry out the problem of collecting once more the utilization with the powder that spouts the material in-process and fall.
In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides an energy-concerving and environment-protective flux cored wire make-up machine, includes flux cored wire make-up machine body, the one end of flux cored wire make-up machine body is provided with the carousel, one side of carousel is provided with the regulating wheel, the top of regulating wheel is provided with first traction wheel, the below of first traction wheel one side is provided with the second traction wheel, one side of second traction wheel is provided with the diaphragm capsule, one side of diaphragm capsule upper surface is provided with the powder case, the lower extreme of powder case is provided with the blowout mouth, the inside of diaphragm capsule is provided with the coating wheel, and the coating wheel is provided with two sets of from top to bottom, the outer wall of coating wheel is provided with the adhesion face, the inside bottom of diaphragm capsule is provided with receives the silo, the outer wall of receiving silo one end is provided with the switch closure.
Preferably, the lower extreme of regulating wheel is provided with the slider, the below of slider is provided with the guide rail, and guide rail and slider sliding connection, the rear end of slider is provided with the cylinder, and the output of cylinder passes through pneumatic rod and slider transmission connection.
Preferably, a rotating speed sensor is arranged in the middle of the upper end of the rotary table, a driving table is arranged below the rotary table, the output end of the driving table is in transmission connection with the rotary table through a coupler, and an installation table is arranged below the driving table.
Preferably, the lower extreme of first traction wheel and second traction wheel all is provided with the bracing piece, the lower extreme of bracing piece is provided with the supporting seat, the outer wall of supporting seat is provided with the screw, and the supporting seat passes through screw and mesa threaded connection.
Preferably, a servo motor is arranged on the other side of the upper surface of the die box.
Preferably, the output of servo motor is provided with the drive case, the front end of drive case is provided with spacing roller, and spacing roller is provided with two sets ofly, servo motor passes through the drive case and is connected with spacing roller transmission.
Preferably, one end of the die box, which is far away from the limiting roller, is provided with a wire outlet.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses a pay-off is carried out from the carousel to the flux cored wire, the welding wire can adjust its tension in regulating wheel department, the welding wire passes through first traction wheel and second traction wheel in proper order, make the welding wire straighten, the effect of rough drawing has been reached, later the welding wire gets into the diaphragm capsule and spouts it by spouting the material mouth, when spouting the material, the coating wheel that is close to spouting material mouth department can adhere some powder, its powder on surface is rotated and the pressure grinding between the welding wire when rotating, make the welding wire surface can get the material, the powder that falls down when spouting the material falls on the surface of welding wire, another part falls into and receives the silo, the coating wheel that is close to receiving the silo department when rotating, can carry out the adhesion with the powder in the silo, and press-coat to the welding wire surface, make the powder attach to evenly, and whole more environmental protection, can collect the powder that falls down and utilize, also avoid the too big problem of energy consumption that multiunit upset welding wire brought simultaneously, the whole device is more energy-saving and is more beneficial to the use of users.
2. The usable pneumatic rod of cylinder promotes the slider and removes on the guide rail, and the slider that removes drives the regulating wheel of top and applys pressure to the welding wire for the emergence of welding wire changes, plays the effect of adjusting the welding wire, and but the adjustment process automated operation, convenience of customers uses.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a partial structure of the mold box of the present invention;
FIG. 3 is a schematic view of a partial structure of the coating wheel of the present invention;
in the figure: 1. a flux-cored wire forming machine body; 2. a turntable; 3. a rotational speed sensor; 4. a drive stage; 5. an installation table; 6. an adjustment wheel; 7. a slider; 8. a cylinder; 9. a guide rail; 10. a first traction wheel; 11. a support bar; 12. a supporting base; 13. a screw; 14. a second traction wheel; 15. a limiting roller; 16. a servo motor; 17. a drive box; 18. a powder box; 19. a silk outlet; 20. a switch cover; 21. a mold box; 22. a material spraying nozzle; 23. a coating wheel; 24. a material receiving groove; 25. and (5) adhering the surfaces.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-3, the present invention provides an embodiment: the utility model provides an energy-concerving and environment-protective flux cored wire make-up machine, including flux cored wire make-up machine body 1, the one end of flux cored wire make-up machine body 1 is provided with carousel 2, one side of carousel 2 is provided with regulating wheel 6, the top of regulating wheel 6 is provided with first traction wheel 10, the below of first traction wheel 10 one side is provided with second traction wheel 14, one side of second traction wheel 14 is provided with diaphragm capsule 21, one side of diaphragm capsule 21 upper surface is provided with powder case 18, the lower extreme of powder case 18 is provided with spouts material mouth 22, the inside of diaphragm capsule 21 is provided with scribbles material wheel 23, and scribble material wheel 23 is provided with two sets of from top to bottom, the outer wall of scribbling material wheel 23 is provided with adhesion face 25, the inside bottom of diaphragm capsule 21 is provided with receipts silo 24, the outer wall of receipts silo 24 one end is provided with switch cover 20.
Further, the lower extreme of regulating wheel 6 is provided with slider 7, the below of slider 7 is provided with guide rail 9, and guide rail 9 and slider 7 sliding connection, the rear end of slider 7 is provided with cylinder 8, and the output of cylinder 8 passes through the pneumatic stem and is connected with the transmission of slider 7, the usable pneumatic stem of cylinder 8 promotes slider 7 and removes on guide rail 9, the slider 7 of removal drives regulating wheel 6 of top and exerts pressure to the welding wire, make the emergence of welding wire change, play the effect of adjusting the welding wire, and the accommodation process can move by automation, convenience of customers uses.
Further, the middle position department of 2 upper ends of carousel is provided with speed sensor 3, and the below of carousel 2 is provided with driver station 4, and the output of driver station 4 passes through the shaft coupling and is connected with 2 transmissions of carousel, and the below of driver station 4 is provided with mount table 5, and the speed parameter of 3 detectable rotational speeds of speed sensor for the user can adjust the rotational speed, has ensured that equipment operation is stable.
Further, the lower ends of the first traction wheel 10 and the second traction wheel 14 are provided with support rods 11, the lower ends of the support rods 11 are provided with support seats 12, the outer walls of the support seats 12 are provided with screws 13, the support seats 12 are in threaded connection with the table board through the screws 13, and the support rods 11 and the support seats 12 can be used for achieving the effect of fixing the two groups of traction wheels.
Further, the other side of the upper surface of the mold box 21 is provided with a servo motor 16, and the servo motor 16 is used for driving the object to operate.
Further, the output of servo motor 16 is provided with drive box 17, and the front end of drive box 17 is provided with spacing roller 15, and spacing roller 15 is provided with two sets ofly, and servo motor 16 is connected with spacing roller 15 transmission through drive box 17, and servo motor 16 drives drive box 17 and drives spacing roller 15 for spacing roller 15 can rotate at spacing in-process.
Further, one end of the die box 21, which is far away from the limiting roller 15, is provided with a filament outlet 19, and the filament outlet 19 is used for playing a role of outwards discharging filaments.
The working principle is as follows: when the welding wire straightening machine is used, a flux-cored wire is paid off from the turntable 2, the air cylinder 8 can push the sliding block 7 to move on the guide rail 9 by using the pneumatic rod, the moving sliding block 7 drives the adjusting wheel 6 above to apply pressure on the welding wire, so that the welding wire is changed to play a role in adjusting the welding wire, the welding wire is sequentially pulled by the first traction wheel 10 and the second traction wheel 14, the welding wire can be straightened by adjusting the tension in the traction process of the welding wire to achieve the effect of rough drawing, then the welding wire enters the die box 21 and is sprayed by the spraying nozzle 22, during spraying, the coating wheel 23 close to the spraying nozzle 22 can be adhered with powder, during rotation, the powder on the surface is ground by the pressure between the rotation and the welding wire, so that the upper material can be obtained on the surface of the welding wire, one part of the powder falling during spraying falls on the surface of the welding wire, and the other part of the powder falls into the receiving groove 24, when the coating wheel 23 close to the receiving groove 24 rotates, powder in the groove can be adhered and coated on the surface of the welding wire, and then the welding wire is drawn to the next equipment from the wire outlet 19 by the subsequent drawing equipment for processing.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (7)

1. The utility model provides an energy-concerving and environment-protective flux cored wire make-up machine, includes flux cored wire make-up machine body (1), its characterized in that: one end of the flux-cored wire forming machine body (1) is provided with a turntable (2), one side of the turntable (2) is provided with an adjusting wheel (6), a first traction wheel (10) is arranged above the adjusting wheel (6), a second traction wheel (14) is arranged below one side of the first traction wheel (10), a die box (21) is arranged on one side of the second traction wheel (14), a powder box (18) is arranged on one side of the upper surface of the die box (21), the lower end of the powder box (18) is provided with a material spraying nozzle (22), the interior of the die box (21) is provided with a coating wheel (23), and the coating wheel (23) is provided with an upper group and a lower group, the outer wall of the coating wheel (23) is provided with an adhesion surface (25), a material receiving groove (24) is formed in the bottom of the inner portion of the die box (21), and a switch cover (20) is arranged on the outer wall of one end of the material receiving groove (24).
2. The energy-saving and environment-friendly flux-cored wire forming machine according to claim 1, characterized in that: the lower extreme of regulating wheel (6) is provided with slider (7), the below of slider (7) is provided with guide rail (9), and guide rail (9) and slider (7) sliding connection, the rear end of slider (7) is provided with cylinder (8), and the output of cylinder (8) passes through the pneumatic rod and is connected with slider (7) transmission.
3. The energy-saving and environment-friendly flux-cored wire forming machine according to claim 1, characterized in that: the rotary table is characterized in that a rotating speed sensor (3) is arranged at the middle position of the upper end of the rotary table (2), a driving table (4) is arranged below the rotary table (2), the output end of the driving table (4) is in transmission connection with the rotary table (2) through a coupler, and an installation table (5) is arranged below the driving table (4).
4. The energy-saving and environment-friendly flux-cored wire forming machine according to claim 1, characterized in that: the lower extreme of first traction wheel (10) and second traction wheel (14) all is provided with bracing piece (11), the lower extreme of bracing piece (11) is provided with supporting seat (12), the outer wall of supporting seat (12) is provided with screw (13), and supporting seat (12) pass through screw (13) and mesa threaded connection.
5. The energy-saving and environment-friendly flux-cored wire forming machine according to claim 1, characterized in that: and a servo motor (16) is arranged on the other side of the upper surface of the die box (21).
6. The energy-saving and environment-friendly flux-cored wire forming machine according to claim 5, characterized in that: the output of servo motor (16) is provided with drive case (17), the front end of drive case (17) is provided with spacing roller (15), and just spacing roller (15) are provided with two sets ofly, servo motor (16) are connected with spacing roller (15) transmission through drive case (17).
7. The energy-saving and environment-friendly flux-cored wire forming machine according to claim 6, characterized in that: and a wire outlet (19) is formed in one end, far away from the limiting roller (15), of the die box (21).
CN202122826107.XU 2021-11-18 2021-11-18 Energy-saving and environment-friendly flux-cored wire forming machine Active CN217193408U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122826107.XU CN217193408U (en) 2021-11-18 2021-11-18 Energy-saving and environment-friendly flux-cored wire forming machine

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Application Number Priority Date Filing Date Title
CN202122826107.XU CN217193408U (en) 2021-11-18 2021-11-18 Energy-saving and environment-friendly flux-cored wire forming machine

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CN217193408U true CN217193408U (en) 2022-08-16

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115231388A (en) * 2022-08-24 2022-10-25 江苏兴海特钢有限公司 Welding wire layer is around machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115231388A (en) * 2022-08-24 2022-10-25 江苏兴海特钢有限公司 Welding wire layer is around machine

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