CN217189499U

CN217189499U - Reation kettle compounding device with real time monitoring and feedback function

Info

Publication number: CN217189499U
Application number: CN202221009731.9U
Authority: CN
Inventors: 罗志磊; 陈志刚
Original assignee: Cyma Oil Products Zhenjiang Co ltd
Current assignee: Cyma Oil Products Zhenjiang Co ltd
Priority date: 2022-04-28
Filing date: 2022-04-28
Publication date: 2022-08-16
Anticipated expiration: 2032-04-28

Abstract

The utility model relates to the technical field of reaction kettles, and discloses a reaction kettle mixing device with real-time monitoring and feedback functions, which solves the problems that the prior reaction kettle does not have real-time monitoring and feedback alarm functions and is difficult to realize uniform dispersion of feeding to influence the production efficiency, and comprises a shell, wherein the front surface of the shell is provided with an intelligent control panel, the top end of the shell is provided with an apron, one side of the top end of the apron is provided with a pressure relief pipe, the inside of the pressure relief pipe is provided with a pressure relief valve, the other side of the top end of the apron is provided with a feeding bin, the top end of the apron is provided with a driving motor, the inside of the shell is provided with a rotating shaft, the side of the rotating shaft is provided with a plurality of stirring paddle components, the top end of the side edge of the rotating shaft is sleeved with a material dispersion component, the bottom end of one side inside the shell is provided with a temperature sensor, and the top end of one side inside the shell is provided with a pressure sensor; can realize the real time monitoring to temperature and pressure through this reation kettle compounding device, improve the security, to the fast dispersion of material when can realizing the feeding simultaneously, improve compounding efficiency.

Description

Reation kettle compounding device with real time monitoring and feedback function

Technical Field

The utility model belongs to the technical field of reation kettle, specifically be a reation kettle compounding device with real time monitoring and feedback function.

Background

The reaction kettle is a container for physical or chemical reaction, realizes the heating, evaporation, cooling and low-speed mixing functions required by the process through the structural design and parameter configuration of the container, and is widely applied to the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicines, food and the like.

Current reation kettle does not have real time monitoring and feedback alarming function usually when using, especially electrical heating reation kettle, cause reation kettle to break down or even explode very easily when reation kettle inside high temperature or pressure are too high, have serious potential safety hazard, current reation kettle is in addition when the feeding, directly pour the material into from the feeder hopper usually, the material gets into the back and usually can concentrate together, the material that will mix together disperses the stirring and can consume more time, influence the efficiency of production and processing.

SUMMERY OF THE UTILITY MODEL

To the above situation, for overcoming prior art's defect, the utility model provides a reation kettle compounding device with real time monitoring and feedback function, the effectual current reation kettle of having solved does not have real time monitoring and feedback alarming function and is difficult to realize the homodisperse of feeding and influences production efficiency's problem.

In order to achieve the above object, the utility model provides a following technical scheme: a reaction kettle mixing device with real-time monitoring and feedback functions comprises a shell, wherein a plurality of supporting legs are arranged at the bottom end of the shell, a discharging pipe is arranged at the middle position of the bottom end of the shell, an intelligent control panel is arranged on the front surface of the shell, a cover plate is arranged at the top end of the shell, a pressure relief pipe is arranged at one side of the top end of the cover plate, a pressure relief valve is arranged inside the pressure relief pipe, a feeding bin is arranged at the other side of the top end of the cover plate, a driving motor is arranged at the middle position of the top end of the cover plate, a rotating shaft connected with an output shaft of the driving motor is arranged at the middle position inside the shell, a plurality of stirring paddle components are arranged at the side edge of the rotating shaft, a material dispersing component is sleeved at the top end of the side edge of the rotating shaft, a temperature sensor is arranged at the bottom end of one side inside the shell, a pressure sensor, a pressure relief valve and a driving motor are arranged at the top end of one side inside the shell, and the temperature sensor and the pressure sensor are electrically connected with the intelligent control panel.

Preferably, one side on intelligent control panel top is provided with the alarm, and the alarm is connected with intelligent control panel electricity, and the alarm is the sound-light integral type alarm structure.

Preferably, one side of the top end in the shell is provided with a material guide pipe fixedly connected with the bottom end of the feeding bin, the bottom end of the material guide pipe is inserted in the material dispersing assembly, and the material guide pipe and the material dispersing assembly are of a non-contact structure.

Preferably, the material dispersion assembly comprises a material collecting tank, a material distributing pipe I and a material distributing pipe II, the material distributing pipe I is fixedly connected to the bottom end of one side of the material collecting tank, the material distributing pipe II is fixedly connected to the bottom end of the other side of the material collecting tank, and a plurality of material distributing holes are formed in the bottom ends of the material distributing pipe I and the material distributing pipe II.

Preferably, the top end of the material collecting tank is provided with a material blocking ring, and the material blocking ring and the material collecting tank are of an integrated structure.

Preferably, the middle position of the bottom end in the material collecting tank is provided with an installation sleeve matched with the rotating shaft, and the installation sleeve is fixedly connected with the rotating shaft through a plurality of bolts.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) during work, the intelligent control panel, the pressure relief pipe, the pressure relief valve, the temperature sensor, the pressure sensor and the alarm are arranged, so that the temperature and the pressure in the reaction kettle can be monitored in real time, the use safety can be improved, and potential safety hazards are reduced;

(2) the material dispersion subassembly that constitutes through setting up by the collecting tank, divide material pipe one and divide material pipe two can realize spilling down the dispersion of material when the feeding to can realize the preliminary mixing to different materials before the compounding, and then can reduce the compounding time, effectively improve the degree of consistency of compounding simultaneously, and then improved production efficiency.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.

In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic structural view of the material dispersing assembly of the present invention;

FIG. 4 is a second schematic view of the material dispersing assembly of the present invention;

in the figure: 1. a housing; 2. supporting legs; 3. a discharge pipe; 4. an intelligent control panel; 5. a cover plate; 6. a pressure relief pipe; 7. a pressure relief valve; 8. a feeding bin; 9. a drive motor; 10. a rotating shaft; 11. a paddle assembly; 12. a material dispersing assembly; 13. a temperature sensor; 14. a pressure sensor; 15. an alarm; 16. a material guide pipe; 17. a material collecting tank; 18. a first material distributing pipe; 19. a material separating pipe II; 20. a material distributing hole; 21. a material blocking ring; 22. and (7) installing a sleeve.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments; based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in figures 1 and 2, the utility model comprises a shell 1, a plurality of supporting legs 2 are arranged at the bottom end of the shell 1, a discharging pipe 3 is arranged at the middle position of the bottom end of the shell 1, an intelligent control panel 4 is arranged at the front side of the shell 1, a cover plate 5 is arranged at the top end of the shell 1, a pressure relief pipe 6 is arranged at one side of the top end of the cover plate 5, a pressure relief valve 7 is arranged inside the pressure relief pipe 6, a feeding bin 8 is arranged at the other side of the top end of the cover plate 5, a driving motor 9 is arranged at the middle position of the top end of the cover plate 5, a rotating shaft 10 connected with an output shaft of the driving motor 9 is arranged at the middle position inside the shell 1, a plurality of stirring paddle components 11 are arranged at the side edge of the rotating shaft 10, a material dispersing component 12 is sleeved at the top end of the side edge of the rotating shaft 10, a temperature sensor 13 is arranged at the bottom end of one side inside the shell 1, a pressure sensor 14 is arranged at the top end of one side inside the shell 1, the pressure release valve 7, the driving motor 9, the temperature sensor 13 and the pressure sensor 14 are electrically connected with the intelligent control panel 4;

as shown in fig. 1 to 4, an alarm 15 is disposed on one side of the top end of an intelligent control panel 4, and can give an alarm when the temperature and the pressure are abnormal, the alarm 15 is electrically connected with the intelligent control panel 4, the alarm 15 is of an acoustic-optical integrated alarm structure, a material guide pipe 16 fixedly connected with the bottom end of a feeding bin 8 is disposed on one side of the top end inside a housing 1, and can guide the material into a material dispersing assembly 12 through the material guide pipe 16, the bottom end of the material guide pipe 16 is inserted into the material dispersing assembly 12, the material guide pipe 16 and the material dispersing assembly 12 are of a non-contact structure, so that the rotation of the material dispersing assembly 12 is not affected, the material dispersing assembly 12 is composed of a material collecting tank 17, a material distributing pipe one 18 and a material distributing pipe two 19, the material distributing pipe one 18 is fixedly connected with the bottom end of one side of the material collecting tank 17, and the material distributing pipe two 19 is fixedly connected with the bottom end of the other side of the material collecting tank 17, the bottom ends of the first material distributing pipe 18 and the second material distributing pipe 19 are respectively provided with a plurality of material distributing holes 20, material can be uniformly distributed through the first material distributing pipe 18, the second material distributing pipe 19 and the material distributing holes 20, the top end of the material collecting tank 17 is provided with a material stopping ring 21, the material can be prevented from splashing out of the top of the material collecting tank 17, the material stopping ring 21 and the material collecting tank 17 are of an integrated structure, a mounting sleeve 22 matched with the rotating shaft 10 is arranged in the middle of the bottom end inside the material collecting tank 17, the material dispersing component 12 can be conveniently mounted and fixed, and the mounting sleeve 22 is fixedly connected with the rotating shaft 10 through a plurality of bolts;

when the device is used, the temperature and the pressure in the shell 1 can be monitored in real time through the temperature sensor 13 and the pressure sensor 14, when the pressure exceeds a preset value, the intelligent control panel 4 controls the pressure release valve 7 to be opened for pressure release, when the temperature and the pressure both exceed the preset value, the intelligent control panel 4 controls the alarm 15 to give an alarm, and simultaneously controls the power-off of the electric heating component in the shell, so that the safety of the reaction kettle can be ensured, when in feeding, materials are poured into the feeding bin 8, enter the material guide pipe 16 from the feeding bin 8, then enter the material dispersing component 12 from the material guide pipe 16, at the moment, the rotating shaft 10 is driven to rotate through the driving motor 9, and as the material dispersing component 12 is fixedly connected with the rotating shaft 10, the material dispersing component 12 can be synchronously driven to rotate, enters the material collecting tank 17, and then enters the first material distributing pipe 18 and the second material distributing pipe 19 from the material collecting tank 17, and finally, the materials are dispersed and discharged through the material distributing holes 20, and the material distributing pipe I18 and the material distributing pipe II 19 are in a rotating state, so that the materials can be uniformly and flatly scattered in the reaction kettle, the uniformity in feeding is improved, and the problem that the mixing efficiency is influenced due to too concentrated materials is avoided.

In the work, the intelligent control panel, the pressure relief pipe, the pressure relief valve, the temperature sensor, the pressure sensor and the alarm are arranged, so that the temperature and the pressure in the reaction kettle can be monitored in real time, the use safety can be improved, and the potential safety hazard is reduced; through setting up the material dispersion subassembly that comprises material collecting tank, branch material pipe one and branch material pipe two can realize spilling down the dispersion of material when the feeding to can realize the preliminary mixing to different materials before the compounding, and then can reduce the compounding time, effectively improved the degree of consistency of compounding simultaneously, and then improved production efficiency.

Claims

1. The utility model provides a reation kettle compounding device with real time monitoring and feedback function, includes casing (1), its characterized in that: the bottom of the shell (1) is provided with a plurality of supporting legs (2), a discharging pipe (3) is arranged in the middle of the bottom of the shell (1), an intelligent control panel (4) is arranged on the front of the shell (1), a cover plate (5) is arranged on the top of the shell (1), a pressure relief pipe (6) is arranged on one side of the top of the cover plate (5), a pressure relief valve (7) is arranged inside the pressure relief pipe (6), a feeding bin (8) is arranged on the other side of the top of the cover plate (5), a driving motor (9) is arranged in the middle of the top of the cover plate (5), a rotating shaft (10) connected with an output shaft of the driving motor (9) is arranged in the middle of the shell (1), a plurality of stirring paddle assemblies (11) are arranged on the side edge of the rotating shaft (10), a material dispersing assembly (12) is sleeved on the top end of the side edge of the rotating shaft (10), a temperature sensor (13) is arranged on the bottom of one side inside the shell (1), the top end of one side in the shell (1) is provided with a pressure sensor (14), and the pressure release valve (7), the driving motor (9), the temperature sensor (13) and the pressure sensor (14) are all electrically connected with the intelligent control panel (4).

2. The reactor mixing device with the real-time monitoring and feedback functions as claimed in claim 1, wherein: one side on intelligent control panel (4) top is provided with alarm (15), and alarm (15) are connected with intelligent control panel (4) electricity, and alarm (15) are reputation integral type alarm structure as an organic whole.

3. The reactor mixing device with the real-time monitoring and feedback functions as claimed in claim 1, wherein: one side of the top end in the shell (1) is provided with a material guide pipe (16) fixedly connected with the bottom end of the feeding bin (8), the bottom end of the material guide pipe (16) is inserted in the material dispersing assembly (12), and the material guide pipe (16) and the material dispersing assembly (12) are of a non-contact structure.

4. The reactor mixing device with the real-time monitoring and feedback functions as claimed in claim 1, wherein: the material dispersion assembly (12) is composed of a material collecting tank (17), a material distributing pipe I (18) and a material distributing pipe II (19), the material distributing pipe I (18) is fixedly connected to the bottom end of one side of the material collecting tank (17), the material distributing pipe II (19) is fixedly connected to the bottom end of the other side of the material collecting tank (17), and a plurality of material distributing holes (20) are formed in the bottom ends of the material distributing pipe I (18) and the material distributing pipe II (19).

5. The mixing device with the real-time monitoring and feedback functions for the reaction kettle according to claim 4, is characterized in that: the top of the material collecting tank (17) is provided with a material stopping ring (21), and the material stopping ring (21) and the material collecting tank (17) are of an integrated structure.

6. The reactor mixing device with the real-time monitoring and feedback functions as claimed in claim 4, wherein: the middle position of the bottom end in the material collecting tank (17) is provided with an installation sleeve (22) matched with the rotating shaft (10), and the installation sleeve (22) is fixedly connected with the rotating shaft (10) through a plurality of bolts.