CN217180657U - Digital ray detection device for high-iron aluminum alloy gear box - Google Patents
Digital ray detection device for high-iron aluminum alloy gear box Download PDFInfo
- Publication number
- CN217180657U CN217180657U CN202123451278.5U CN202123451278U CN217180657U CN 217180657 U CN217180657 U CN 217180657U CN 202123451278 U CN202123451278 U CN 202123451278U CN 217180657 U CN217180657 U CN 217180657U
- Authority
- CN
- China
- Prior art keywords
- gear box
- placing plate
- placing
- ray detection
- aluminum alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001514 detection method Methods 0.000 title claims abstract description 64
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 23
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 15
- 230000007306 turnover Effects 0.000 claims description 11
- 230000006978 adaptation Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 4
- 230000001174 ascending effect Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000002601 radiography Methods 0.000 description 1
Images
Landscapes
- Length-Measuring Devices Using Wave Or Particle Radiation (AREA)
Abstract
The application relates to a high-iron aluminum alloy gear box digital ray detection device relates to the check out test set field to solve the problem that current high-iron aluminum alloy gear box detection efficiency is low, it includes ray detection appearance, testing platform and tilting mechanism, ray detection appearance and tilting mechanism all set up on testing platform, tilting mechanism is including the rack that is used for placing the gear box and the drive assembly who is used for driving the rack upset. This application has when detecting the gear box, places the gear box level on the rack earlier, and ray detection appearance detects the gear box that the level was placed, makes the gear box be vertical after drive assembly drive rack upset and places, and ray detection appearance detects the vertical gear box of placing again, need not the manual work and overturns the gear box, has improved the effect to the detection efficiency of gear box.
Description
Technical Field
The application relates to the field of detection equipment, in particular to a digital ray detection device for a high-iron aluminum alloy gearbox.
Background
In order to reduce the weight of a high-speed rail vehicle body and improve the service performance, an aluminum alloy gear box structure (as shown in figure 1) is often used on a high-speed rail, and high-speed running of the high-speed rail has higher requirements on the quality of the aluminum alloy gear box.
In the actual production of the aluminum alloy gear box, casting defects such as air holes, shrinkage cavities, looseness, inclusion and the like can be generated, the quality of the gear box product is influenced by the defects, the use performance of the gear box product is further influenced, and therefore the gear box product needs to be detected after the gear box is produced.
For the detection of internal defects, ultrasonic detection, radiographic detection and digital radiographic imaging detection are adopted, and as the shape of the gear box is more complex, the casting surface is rougher, and the ultrasonic detection effect is poor; meanwhile, the gear box is complex in structure and large in size, radiographic detection needs to be performed for dozens of times for each gear box, only parts needing to be machined can be locally detected, and the radiographic detection mode is low in efficiency; therefore, the gearbox is usually detected by digital radiography detection.
The existing digital radiographic detection device comprises: manually placing the gear box on a mobile platform of an accelerator detection system, and performing DR detection after the gear box is placed; then the gearbox needs to be manually turned to the vertical position, and DR detection is carried out again.
In view of the above-mentioned related art, the inventors found that the following drawbacks exist: during the detection, a plurality of groups of gear boxes are usually detected simultaneously, and the gear boxes are overturned manually, so that the efficiency is low and the labor intensity is high.
SUMMERY OF THE UTILITY MODEL
In order to improve the detection efficiency to the high-iron aluminum alloy gear box, the application provides a high-iron aluminum alloy gear box digit ray detection device.
The application provides a high-speed railway aluminum alloy gear box digit ray detection device adopts following technical scheme:
the utility model provides a high-speed railway aluminum alloy gear box digit ray detection device, includes ray detection appearance, testing platform and tilting mechanism, ray detection appearance and tilting mechanism all set up on testing platform, tilting mechanism is including the rack that is used for placing the gear box and the drive assembly who is used for driving the rack upset.
Through adopting above-mentioned technical scheme, when detecting the gear box, place the gear box level on the rack earlier, ray detection appearance detects the gear box that the level was placed, makes the gear box be vertical after drive assembly drive rack upset and places, and ray detection appearance detects the gear box of vertical placing again, need not the manual work and overturns the gear box, has improved the detection efficiency to the gear box.
Optionally, the rack includes a first placing plate and a second placing plate, the first placing plate is horizontally arranged on the detection platform, the second placing plate is rotatably connected to one side of the first placing plate, a space for placing the gear box is formed between the first placing plate and the second placing plate, and a plurality of groups of positioning rods for fixing the gear box are arranged on the second placing plate.
Through adopting above-mentioned technical scheme, the gear box is placed on the first board of placing when the level is detected, and the second is placed the locating lever on the board and can be fixed the gear box, places when the board overturns when the second, can drive the gear box upset through the locating lever to be convenient for make the gear box that the level was placed rotate to vertical placing, and the gear box upset is stable, is convenient for detect.
Optionally, the driving assembly includes a first driving element and two sets of resetting elements, the first driving element is disposed on one side of the second placing plate far away from the first placing plate, and the resetting elements are disposed on an end of the first placing plate.
Through adopting above-mentioned technical scheme, first driving piece drive second is placed the board and is realized the upset, and the gear box detects the completion back, makes the second place the board through two sets of pieces that reset and rotates to initial position, and the next gear box of being convenient for detects, and the setting position of first driving piece and the piece that resets can not influence the second and place the rotation of board, further improves the upset stability of gear box.
Optionally, the first driving piece is vertically arranged on the detection platform, the output end of the first driving piece is rotatably connected with the connecting block, a slide matched with the connecting block in a sliding mode is arranged on the second placing plate, and the connecting block is arranged in the slide in a sliding mode.
Through adopting above-mentioned technical scheme, the motion of first driving piece drive connecting block, the connecting block slides in the slide is inside, drives the second simultaneously and places the board and take place the upset to the realization drives the gear box upset, and it is more stable when placing the board upset to drive the second through the connecting block, and the effect is better when making the gear box upset.
Optionally, the reset piece includes two sets of fixed blocks and springs, the springs are fixedly connected between the two sets of fixed blocks, and the two sets of fixed blocks are respectively and fixedly connected to the first placing plate and the second placing plate.
Through adopting above-mentioned technical scheme, when first driving piece drive second was placed the board and is overturn to the horizontality, the gear box was vertical state, and the spring is tensile this moment, detects when the gear box and accomplishes the back, closes first driving piece, and two sets of fixed blocks of spring pulling make the second place the board and take place to rotate, gyration to initial condition to be convenient for carry on next set of gear box and detect, and use more energy-conservingly.
Optionally, a positioning and feeding assembly is arranged on the first placing plate, the positioning and feeding assembly comprises a plurality of groups of positioning plates which are arranged on the first placing plate in parallel, two adjacent groups of positioning plates are matched to form a space for movement of the gear box, and a second driving piece for driving the gear box to pass through between the two groups of positioning plates is arranged on the first placing plate.
Through adopting above-mentioned technical scheme, form a space that supplies the gear box to pass between two sets of adjacent locating plates, the gear box carries out ascending detection of horizontal direction on first placing the board, and after the detection was accomplished, the motion of second driving piece drive gear box passed from between two sets of locating plates, makes the gear box can be accurate place the locating lever contact on the board with the second to the realization is fixed the gear box.
Optionally, an adjusting assembly used for adjusting the distance between two adjacent sets of positioning plates is arranged on the first placing plate, a strip-shaped groove arranged along a first length direction is formed in the first placing plate, and the positioning plates are all arranged in a sliding manner along the length direction of the strip-shaped groove.
Through adopting above-mentioned technical scheme, the distance between two sets of adjacent locating plates can be adjusted to adjusting part to make the distance between two sets of locating plates adjust according to the specification of different gear boxes, make and be applicable to the gear box to different specifications and fix a position the transport, and adjusting part sets up in the first strip-shaped inslot of placing on the board, can not cause the influence to the removal of gear box, and the result of use is better.
Optionally, the adjusting part includes lead screw and a plurality of threaded connection sliding sleeve on the lead screw, the bar groove is worn to establish along the first length direction who places the board by the lead screw, just the one end of lead screw extends to the first one end of placing the board, the sliding sleeve slide set up in the bar inslot, it is two sets of adjacent the sliding sleeve is opposite with the threaded connection direction of lead screw, sliding sleeve fixed connection is on a set of corresponding locating plate.
Through adopting above-mentioned technical scheme, can drive the sliding sleeve motion through rotating the lead screw, the sliding sleeve slides in the inside in bar groove and sets up, sliding sleeve and locating plate fixed connection to can drive the direction motion in locating plate edge bar groove, and the threaded connection opposite direction of two sets of adjacent sliding sleeves and lead screw, can be convenient for realize adjusting the distance between two sets of adjacent locating plates, with gear box looks adaptation.
In summary, the present application includes at least the following advantageous technical effects:
when the gearbox is detected, the gearbox is horizontally placed on the placing frame firstly, the ray detector detects the horizontally placed gearbox, the driving assembly drives the placing frame to turn over, then the gearbox is vertically placed, and the ray detector detects the vertically placed gearbox, so that the gearbox does not need to be turned over manually, and the detection efficiency of the gearbox is improved;
when the first driving piece drives the second placing plate to overturn to a horizontal state, the gear box is in a vertical state, the spring stretches, after the gear box is detected, the first driving piece is closed, the spring pulls the two groups of fixing blocks, so that the second placing plate rotates and turns to an initial state, the next group of gear boxes can be conveniently detected, and the use is more energy-saving;
after the gear box detects in the horizontal direction and accomplishes, the motion of second driving piece drive gear box passes from between two sets of locating plates, makes the gear box place the locating lever contact on the board with the second accurately to the realization is fixed the gear box, and can adjust the distance between two sets of locating plates through adjusting part, so that the distance between two sets of locating plates can be adjusted according to the specification of different gear boxes.
Drawings
FIG. 1 is a schematic view of the overall construction of a gearbox according to an embodiment of the present application;
FIG. 2 is a schematic diagram of an overall structure at a first viewing angle according to an embodiment of the present application;
fig. 3 is a schematic view of an overall structure of a second viewing angle according to an embodiment of the present application.
Reference numerals: 1. a ray detector; 2. a detection platform; 3. a turnover mechanism; 31. placing a rack; 311. a first placing plate; 3111. a strip-shaped groove; 312. a second placing plate; 3121. a slideway; 313. positioning a rod; 32. a drive assembly; 321. a first driving member; 3211. connecting blocks; 322. a reset member; 3221. a fixed block; 3222. a spring; 4. positioning a feeding assembly; 41. positioning a plate; 42. a second driving member; 5. an adjustment assembly; 51. a screw rod; 52. and (4) a sliding sleeve.
Detailed Description
The present application is described in further detail below with reference to figures 1-3.
The embodiment of the application discloses high-speed railway aluminum alloy gear box digital ray detection device.
Referring to fig. 1-3, high-speed railway aluminum alloy gear box digital ray detection device, including ray detection appearance 1, testing platform 2, tilting mechanism 3, location material loading subassembly 4 and adjusting part 5, detect the gear box through ray detection appearance 1, make the gear box be convenient for overturn through tilting mechanism 3, so that the gear box rotates to vertical state after the level detects the completion, carry out the detection of vertical direction, location material loading subassembly 4 makes the gear box can accurately move to suitable position, so that overturn, make location material loading subassembly 4 can remove the gear box of different specifications through adjusting part 5, make the suitability better.
Referring to fig. 1-3, the radiation detector 1 and the turnover mechanism 3 are both arranged on the detection platform 2, the turnover mechanism 3 includes a placing frame 31 for placing a gear box and a driving assembly 32 for driving the placing frame 31 to turn over, and the gear box is placed on the placing frame 31 for detection;
in order to facilitate the placement of the gear box and the driving of the gear box to turn over, the placing rack 31 comprises a first placing plate 311 and a second placing plate 312, the first placing plate 311 is horizontally and fixedly connected to the detection platform 2, the second placing plate 312 is rotatably connected to one side of the first placing plate 311, a space for placing the gear box is formed between the first placing plate 311 and the second placing plate 312, a plurality of groups of positioning rods 313 for fixing the gear box are arranged on the second placing plate 312, the gear box is placed on the first placing plate 311 during horizontal detection, the positioning rods 313 on the second placing plate 312 can fix the gear box, and when the second placing plate 312 is turned over, the gear box can be driven to turn over through the positioning rods 313, so that the gear box which is horizontally placed can be conveniently rotated to be vertically placed;
in order to facilitate driving the second placing plate 312 to rotate, the driving assembly 32 includes a first driving member 321 and two sets of reset members 322 for driving the second placing plate 312 to rotate, the first driving member 321 is disposed on one side of the second placing plate 312 away from the first placing plate 311, in this embodiment, the first driving member 321 is an electric push rod, the electric push rod is vertically and fixedly mounted on the detection platform 2, an output shaft of the electric push rod is rotatably connected with a connecting block 3211, a sliding groove in sliding fit with the connecting block 3211 is formed in the second placing plate 312, the connecting block 3211 is slidably disposed in the sliding groove 3121, the electric push rod drives the connecting block 3211 to move, the connecting block 3211 slides inside the sliding groove 3121, and simultaneously drives the second placing plate 312 to overturn, so as to drive the gear box to overturn;
in order to enable the second placing plate 312 to automatically reset, the resetting element 322 is disposed at an end of the first placing plate 311, the resetting element 322 includes two sets of fixing blocks 3221 and a spring 3222, the spring 3222 is fixedly connected between the two sets of fixing blocks 3221, the two sets of fixing blocks 3221 are respectively and fixedly connected to the first placing plate 311 and the second placing plate 312, when the second placing plate 312 is turned over to a horizontal state, the gear box is in a vertical state, the spring 3222 is stretched, after the gear box is detected, the first driving element 321 is closed, and the spring 3222 pulls the two sets of fixing blocks 3221, so that the second placing plate 312 rotates and rotates to an initial state.
Referring to fig. 1-2, in order to fix the gear box after the level detection by the positioning rod 313, the first placing plate 311 is provided with a positioning feeding assembly 4, the positioning feeding assembly 4 includes a plurality of sets of positioning plates 41 arranged in parallel on the first placing plate 311, two sets of adjacent positioning plates 41 cooperate to form a space for the gear box to move, the first placing plate 311 is fixedly provided with a second driving member 42 for driving the gear box to pass through between the two sets of positioning plates 41, in this embodiment, the second driving member 42 is also an electric push rod, the electric push rod drives the gear box to move and pass through between the two sets of positioning plates 41, so that the gear box can accurately contact with the positioning rod 313 on the second placing plate 312, and thus the gear box is fixed;
in order to facilitate the space formed by the positioning plate 41 to be suitable for gear boxes with different specifications, an adjusting assembly 5 for adjusting the distance between two sets of adjacent positioning plates 41 is arranged on the first placing plate 311, a strip-shaped groove 3111 arranged along a first length direction is formed on the first placing plate 311, the positioning plates 41 are all arranged in a sliding manner along the length direction of the strip-shaped groove 3111, the adjusting assembly 5 comprises a screw rod 51 and a plurality of sliding sleeves 52 connected to the screw rod 51 in a threaded manner, the screw rod 51 penetrates through the strip-shaped groove 3111 along the length direction of the first placing plate 311, one end of the screw rod 51 extends to one end of the first placing plate 311, the sliding sleeves 52 are arranged in the strip-shaped groove 3111 in a sliding manner, the threaded connection directions of the two sets of adjacent sliding sleeves 52 and the screw rod 51 are opposite, the sliding sleeves 52 are fixedly connected to the corresponding set of positioning plates 41, a rotating motor is fixedly installed on the first placing plate 311, and the output end of the screw rod 51 is coaxially and fixedly connected to the output end of the rotating motor, rotating electrical machines rotates lead screw 51 and can drives the motion of sliding sleeve 52, and sliding sleeve 52 slides in the inside of bar groove 3111 and sets up, sliding sleeve 52 and locating plate 41 fixed connection to can drive the direction motion of locating plate 41 along bar groove 3111, and two sets of adjacent sliding sleeve 52 and lead screw 51's threaded connection opposite direction, can be convenient for realize adjusting the distance between two sets of adjacent locating plates 41, with gear box looks adaptation.
The implementation principle of the digital ray detection device for the high-iron aluminum alloy gearbox in the embodiment of the application is as follows: during the use, switch on, earlier artifical with the gear box place on first place board 311 and carry out ascending detection in horizontal direction, the level detects the back of accomplishing, second driving piece 42 drive gear box removes, the gear box passes between two sets of locating plates 41, with the first locating lever 313 contact of placing on the board 311, fix the gear box through locating lever 313, rethread second driving piece 42 drive second places board 312 and rotates, drive locating lever 313 and the upset of gear box, thereby carry out ascending detection in vertical direction to the gear box, detect the back of accomplishing, spring 3222 pulling second places board 312 and rotates to initial condition, the manual work of being convenient for is dismantled.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. The utility model provides a high-speed railway aluminum alloy gear box digit ray detection device which characterized in that: the turnover mechanism comprises a ray detector (1), a detection platform (2) and a turnover mechanism (3), wherein the ray detector (1) and the turnover mechanism (3) are both arranged on the detection platform (2), and the turnover mechanism (3) comprises a placing frame (31) for placing a gear box and a driving assembly (32) for driving the placing frame (31) to turn.
2. The high-iron aluminum alloy gearbox digital ray detection device of claim 1, wherein: the placing rack (31) comprises a first placing plate (311) and a second placing plate (312), wherein the first placing plate (311) is horizontally arranged on the detection platform (2), the second placing plate (312) is rotatably connected to one side of the first placing plate (311), a space for placing a gear box is formed between the first placing plate (311) and the second placing plate (312), and a plurality of groups of positioning rods (313) for fixing the gear box are arranged on the second placing plate (312).
3. The high-iron aluminum alloy gearbox digital ray detection device of claim 2, wherein: the driving assembly (32) comprises a first driving piece (321) and two groups of resetting pieces (322) which are used for driving the second placing plate (312) to rotate, the first driving piece (321) is arranged on one side, away from the first placing plate (311), of the second placing plate (312), and the resetting pieces (322) are arranged at the end portion of the first placing plate (311).
4. The high-iron aluminum alloy gearbox digital ray detection device of claim 3, wherein: first driving piece (321) vertical set up in on testing platform (2), the output of first driving piece (321) rotates and is connected with connecting block (3211), the second is placed and is offered on board (312) with connecting block (3211) slip adaptation's slide (3121), connecting block (3211) slide in slide (3121) and set up.
5. The high-iron aluminum alloy gearbox digital ray detection device of claim 4, wherein: the reset piece (322) comprises two groups of fixing blocks (3221) and springs (3222), the springs (3222) are fixedly connected between the two groups of fixing blocks (3221), and the two groups of fixing blocks (3221) are fixedly connected to the first placing plate (311) and the second placing plate (312) respectively.
6. The high-iron aluminum alloy gearbox digital ray detection device of claim 5, wherein: the gear box is characterized in that a positioning and feeding assembly (4) is arranged on the first placing plate (311), the positioning and feeding assembly (4) comprises a plurality of groups of positioning plates (41) which are arranged on the first placing plate (311) in parallel, two adjacent groups of positioning plates (41) are matched to form a space for the movement of the gear box, and a second driving piece (42) used for driving the gear box to penetrate between the two groups of positioning plates (41) is arranged on the first placing plate (311).
7. The high-iron aluminum alloy gearbox digital ray detection device of claim 6, wherein: the first board (311) of placing is provided with adjusting part (5) that is used for adjusting the distance between two sets of adjacent locating plates (41), set up on the first board (311) of placing along the bar groove (3111) that first length direction set up, locating plate (41) all slide along the length direction in bar groove (3111) and set up.
8. The high-iron aluminum alloy gearbox digital ray detection device of claim 7, wherein: adjusting part (5) include lead screw (51) and a plurality of threaded connection sliding sleeve (52) on lead screw (51), bar groove (3111) is worn to establish along the length direction that first board (311) was placed in lead screw (51), just the one end of lead screw (51) extends to the one end that first board (311) was placed, sliding sleeve (52) slide set up in bar groove (3111), two sets of adjacent sliding sleeve (52) are opposite with the threaded connection direction of lead screw (51), sliding sleeve (52) fixed connection is on a corresponding set of locating plate (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123451278.5U CN217180657U (en) | 2021-12-31 | 2021-12-31 | Digital ray detection device for high-iron aluminum alloy gear box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123451278.5U CN217180657U (en) | 2021-12-31 | 2021-12-31 | Digital ray detection device for high-iron aluminum alloy gear box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217180657U true CN217180657U (en) | 2022-08-12 |
Family
ID=82734402
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123451278.5U Expired - Fee Related CN217180657U (en) | 2021-12-31 | 2021-12-31 | Digital ray detection device for high-iron aluminum alloy gear box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217180657U (en) |
-
2021
- 2021-12-31 CN CN202123451278.5U patent/CN217180657U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206600591U (en) | A kind of three-dimensional information collecting unit | |
| CN110376204B (en) | Visual detection device capable of adjusting detection position for product packaging | |
| CN211824265U (en) | Dimension appearance detecting instrument | |
| CN110253531B (en) | Detection robot and system for double-bundle carbon fiber wire and operation method | |
| WO2018120597A1 (en) | X-ray testing and linear three-dimensional scanning and imaging device for gis apparatus | |
| CN116297873B (en) | Tunnel acceptance device | |
| CN110487188B (en) | Bridge crack detecting system | |
| CN112495817A (en) | Automatic detection system for turning of tapered roller bearing | |
| CN217180657U (en) | Digital ray detection device for high-iron aluminum alloy gear box | |
| CN105277147A (en) | Method and device for accurately detecting height of used lead-acid battery bus bar | |
| CN209932742U (en) | Novel magnetic resonance imaging device | |
| CN219583790U (en) | Automatic code printing equipment for column wine box | |
| CN219510560U (en) | Arc interactive sliding rail screen mechanism | |
| CN219284264U (en) | Flatness detection equipment | |
| CN215986235U (en) | Electronic product residual voltage testing device | |
| CN220556314U (en) | Auto-parts thickness detection device with adjustable | |
| CN220207282U (en) | Automobile wind screen checking fixture | |
| CN211627403U (en) | Battery pole piece slitting burr detection device | |
| CN218270633U (en) | Automobile mark surface smoothness detection device | |
| CN220548155U (en) | Computer hardware anti-falling performance experimental equipment | |
| CN214889863U (en) | Digital imaging overhead monitoring auxiliary support | |
| CN218178363U (en) | Visual positioning device for visual detection | |
| CN220230944U (en) | Gear detection equipment | |
| CN220894549U (en) | Mylar film stretching machine | |
| CN211453417U (en) | Positioning device based on X-ray flaw detector |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220812 |