CN217179519U - Efficient intelligent detection equipment - Google Patents
Efficient intelligent detection equipment Download PDFInfo
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- CN217179519U CN217179519U CN202221130528.7U CN202221130528U CN217179519U CN 217179519 U CN217179519 U CN 217179519U CN 202221130528 U CN202221130528 U CN 202221130528U CN 217179519 U CN217179519 U CN 217179519U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The utility model discloses a high-efficiency intelligent detection device, which comprises a frame, a control mechanism arranged on the frame, and a detection mechanism arranged on the frame and connected with the control mechanism for detecting products; the detection mechanism comprises a first detection group and a second detection group which are arranged on the rack; the first detection group and the second detection group comprise detection cameras and laser sensors which are arranged on the rack. The utility model discloses a detection mechanism includes first detection group and second detection group, makes the utility model discloses can utilize first detection group and second detection group to detect the product simultaneously, improve the detection efficiency of product, just first detection group reaches the second detection group is all including detecting camera and laser sensor, has improved the detection precision.
Description
Technical Field
The utility model relates to a visual detection's technical field especially relates to an efficient intellectual detection system equipment.
Background
The image measuring instrument is an optical image system (image system for short) based on imaging on a photoelectric coupling device. And collecting through a photoelectric coupling device. The non-contact measuring instrument' is processed and imaged by software, displayed on a computer screen, and used for performing geometric operation by using measuring software to obtain a final result. The measuring software extracts the coordinate points on the surface of the workpiece through a digital image processing technology, and then converts the coordinate points into various geometric elements in a coordinate measuring space by utilizing a coordinate transformation and data processing technology, so that the parameters of the geometric dimension, the form and position tolerance and the like of the measured workpiece are obtained.
The accurate mode that removes of control single visual field is taken much to imager measuring apparatu equipment on the market, and the single product can only be measured in the single operation, and when the customer need carry out the product and examine entirely, required measuring volume is great, consequently need increase equipment quantity, but this kind of detection mode inefficiency and increased the detection cost.
SUMMERY OF THE UTILITY MODEL
The utility model provides an solve the technical problem who proposes among the above-mentioned background art, provide an efficient intellectual detection system equipment.
The utility model provides a high-efficiency intelligent detection device, which comprises a frame, a control mechanism arranged on the frame, and a detection mechanism arranged on the frame and connected with the control mechanism for detecting products; the detection mechanism comprises a first detection group and a second detection group which are arranged on the rack; the first detection group and the second detection group comprise detection cameras and laser sensors which are arranged on the rack.
Further, the first detection group and/or the second detection group further comprises an annular light module arranged at the lower end of the detection camera.
Furthermore, the detection camera is connected with a zoom lens.
Further, the device also comprises a detection moving mechanism arranged on the rack; the detection moving mechanism comprises a y-axis moving component arranged on the rack, an x-axis moving component arranged on the y-axis moving component, and a z-axis moving component arranged on the x-axis moving component.
Further, the y-axis moving assembly comprises a y-axis moving guide rail arranged on the rack, a y-axis moving seat arranged on the y-axis moving guide rail in a sliding mode and a y-axis moving power part used for driving the y-axis moving seat to move on the y-axis moving guide rail directionally.
Furthermore, the x-axis moving group comprises a detection frame arranged on the y-axis moving seat, an x-axis moving slide rail arranged on the detection frame, an x-axis moving seat arranged on the x-axis moving slide rail and an x-axis moving power part used for driving the x-axis moving seat to directionally move on the x-axis moving slide rail.
Further, the z-axis moving assembly comprises a z-axis moving guide rail mounted on the x-axis moving base, a z-axis moving base slidably mounted on the z-axis moving guide rail, and a z-axis moving power member for driving the z-axis moving base to move directionally on the z-axis moving guide rail.
Furthermore, two y-axis moving guide rails are arranged, and the two y-axis moving guide rails are respectively arranged on two sides of the rack in the width direction; the detection rack is a portal frame, and the portal frame is arranged on two y-axis moving seats of the two y-axis moving guide rails in a spanning mode.
Further, efficient intellectual detection system equipment still includes the detection station, the detection station is located two between the y axle moving guide.
Further, the detection mechanism also comprises a bottom light assembly arranged at the lower end of the detection station; the bottom light assembly comprises a bottom light seat, a bottom light sliding rail, two bottom light lamp groups and a bottom light moving power part, wherein the two ends of the bottom light seat are respectively connected with the two y-axis moving seats, the bottom light sliding rail is arranged on the bottom light seat, the two bottom light lamp groups are arranged on the bottom light sliding rail in a sliding mode, and the bottom light moving power part is used for driving the bottom light lamp groups to move directionally on the bottom light sliding rail.
Adopt foretell technical scheme, the utility model discloses it is to have at least following beneficial effect: the utility model discloses a detection mechanism includes that first detection group and second detect the group, makes the utility model discloses can utilize first detection group and second to detect the group simultaneously and detect the product, improve the detection efficiency of product, just first detection group reaches the second detects the group and all includes detection camera and laser sensor, has improved the detection precision.
Drawings
Figure 1 is the utility model discloses a perspective view of efficient intellectual detection system equipment.
Figure 2 is the utility model discloses efficient intellectual detection system equipment's detection mechanism and detection moving mechanism remove a stereogram of y axle removal subassembly.
Figure 3 is the utility model discloses a perspective view of efficient intellectual detection system equipment's detection mechanism removes base light subassembly.
Fig. 4 is another perspective view of the detection mechanism of the high-efficiency intelligent detection device without the bottom light assembly.
Fig. 5 is a perspective view of the z-axis moving assembly of the present invention.
Fig. 6 is a perspective view of the y-axis moving assembly of the present invention.
Fig. 7 is a perspective view of the x-axis moving assembly of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings. It should be understood that the embodiments described below by referring to the drawings are exemplary intended for explaining the present invention, and should not be construed as limiting the present invention, and that the features in the embodiments of the present invention can be combined with each other without conflict.
As shown in fig. 1-7, the utility model provides a high-efficiency intelligent detection device, which comprises a frame 1, a control mechanism installed on the frame 1, and a detection mechanism installed on the frame 1 and connected with the control mechanism for detecting products; the detection mechanism comprises a first detection group and a second detection group which are arranged on the rack 1; the first detection group and the second detection group comprise detection cameras 21 and laser sensors 22 which are arranged on the machine frame 1.
In this embodiment, detection mechanism includes first detection group and second detection group, makes the utility model discloses can utilize first detection group and second detection group to detect the product simultaneously, improve the detection efficiency of product, just first detection group reaches second detection group all includes detection camera 21 and laser sensor 22, and laser sensor is a precision can reach the non-contact displacement measurement system of micron order volume, and the object to surface diffuse reflection and even transparent material all can measure, and the measurement accuracy and the efficiency that carry out the direction of height for the mode of focusing through the camera lens camera are higher based on the coaxial characteristics in light-emitting and biography signal route.
In an optional embodiment, the first detection set and/or the second detection set further include a ring light module 23 mounted at a lower end of the detection camera 21; the annular light module 23 is arranged at the lower end of the detection camera 21, so that the annular light module 23 can provide light assistance for the detection camera 21, and the image capturing precision of the detection camera 21 is improved; the ring optical module 23 is the light filling banks, the utility model discloses preferably first detection group with the second detects the group detect the camera 21 lower extreme and all be provided with ring optical module 23.
In a specific embodiment, the detection camera 21 is connected with a zoom lens 24; thereby improving the focal length adjustment capability of the detection camera 21 and improving the detection precision.
In a specific embodiment, the high-efficiency intelligent detection equipment further comprises a detection moving mechanism arranged on the machine frame 1; the detection moving mechanism comprises a y-axis moving component arranged on the rack 1, an x-axis moving component arranged on the y-axis moving component and a z-axis moving component arranged on the x-axis moving component; in this embodiment, through drive under the cooperation that the subassembly was removed to the x axle removes subassembly, the subassembly is moved to the y axle and the subassembly is removed the detection mechanism shoots and gets for instance the product to the convenience is compared the product. .
In one embodiment, the y-axis moving assembly comprises a y-axis moving guide 311 mounted on the frame 1, a y-axis moving base 312 slidably mounted on the y-axis moving guide 311, and a y-axis moving power member for driving the y-axis moving base 312 to move directionally on the y-axis moving guide 311; the x-axis moving group comprises a detection frame 322 arranged on the y-axis moving seat 312, an x-axis moving slide rail arranged on the detection frame 322, an x-axis moving seat 321 arranged on the x-axis moving slide rail, and an x-axis moving power part for driving the x-axis moving seat 321 to move directionally on the x-axis moving slide rail; the z-axis moving assembly comprises a z-axis moving guide 331 installed on the x-axis moving base 321, a z-axis moving base slidably installed on the z-axis moving guide 331, and a z-axis moving power member 332 for driving the z-axis moving base to move directionally on the z-axis moving guide 331; during specific work, the x-axis moving assembly, the y-axis moving assembly and the z-axis moving assembly can drive the detection mechanism to directionally move on the detection station 4, so that products on the detection station 4 are detected in an all-dimensional mode, the products are kept still, and deviation errors caused by movement of the products are eliminated.
In one embodiment, there are two y-axis moving guide rails 311, and two y-axis moving guide rails 311 are respectively disposed on two sides of the frame 1 in the width direction; the detection rack 1 is a portal frame, and the portal frame is arranged on two y-axis moving seats 312 of the two y-axis moving guide rails 311 in a spanning manner, so that the stability of the detection mechanism in moving on the y-axis moving component can be maintained.
In a specific embodiment, the efficient intelligent detection device further includes a detection station 4, and the detection station 4 is located between the two y-axis moving guide rails 311, so that the detection mechanism can conveniently detect the product.
In a specific embodiment, the detection mechanism further comprises a bottom light assembly arranged at the lower end of the detection station 4; the bottom light assembly comprises a bottom light base 341 with two ends respectively connected with the two y-axis moving bases 312, a bottom light slide rail 342 mounted on the bottom light base 341, two bottom light lamp groups 343 mounted on the bottom light slide rail 342 in a sliding manner, and a bottom light moving power part for driving the bottom light lamp groups 343 to move directionally on the bottom light slide rail 342; during detection of the detection tool, the bottom light lamp group 343 is driven by the bottom light moving power part to directionally move on the bottom light slide rail 342, so that the bottom light lamp group 343 can synchronously move with the detection cameras 21 on the first detection assembly and the second detection assembly, thereby providing a stable auxiliary light source for the detection cameras 21 and further improving the detection precision.
The concrete during operation:
firstly, collecting standard product data by an operator: placing and positioning a product on a detection station 4, selecting and selecting a ring light and product characteristic element measurement size programming by an operator, namely starting to select measurement elements (edges, corners, points and the like) required to be measured on control software of a control mechanism, selecting a proper light source in a light source library according to product characteristics, obtaining data through operation, completing measurement of parts, storing a measurement program (a product can call a plurality of light sources to be matched according to measurement requirements), storing all measurement data of different products required to be tested in a database, and completing data acquisition of different products, wherein the collected data is standard data which can be used for comparison and detection as standard data in subsequent detection;
and step two, detecting a product to be detected: the action personnel will await measuring the product and place detection station 4 on, at this moment y axle removes power spare drive y axle removes seat 312 and drives first detection component and second detection component remove the product upper end that detects station 4, is in then y axle removes power spare, x axle and under the cooperation of z axle removal power component, detection camera 21 shoots the product and gets for instance to the image transmission who will shoot transmits control mechanism, compares it with the standard data in the database by control mechanism, thereby accomplishes the detection to the product.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these examples without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. An efficient intellectual detection system equipment which characterized in that: the device comprises a rack, a control mechanism arranged on the rack, and a detection mechanism which is arranged on the rack, is connected with the control mechanism and is used for detecting a product; the detection mechanism comprises a first detection group and a second detection group which are arranged on the rack; the first detection group and the second detection group comprise detection cameras and laser sensors which are arranged on the rack.
2. The high efficiency smart test device of claim 1, wherein: the first detection group and/or the second detection group further comprises an annular light module arranged at the lower end of the detection camera.
3. The high efficiency smart test device of claim 1, wherein: the detection camera is connected with a zoom lens.
4. A high efficiency smart detection device as claimed in any one of claims 1-3, wherein: the device also comprises a detection moving mechanism arranged on the rack; the detection moving mechanism comprises a y-axis moving component arranged on the rack, an x-axis moving component arranged on the y-axis moving component, and a z-axis moving component arranged on the x-axis moving component.
5. The high efficiency smart test device of claim 4, wherein: the y-axis moving assembly comprises a y-axis moving guide rail arranged on the rack, a y-axis moving seat arranged on the y-axis moving guide rail in a sliding manner and a y-axis moving power part used for driving the y-axis moving seat to move directionally on the y-axis moving guide rail.
6. The high efficiency smart test device of claim 5, wherein: the x-axis moving set comprises a detection frame arranged on the y-axis moving seat, an x-axis moving slide rail arranged on the detection frame, an x-axis moving seat arranged on the x-axis moving slide rail and an x-axis moving power part used for driving the x-axis moving seat to move directionally on the x-axis moving slide rail.
7. The high efficiency smart test device of claim 6, wherein: the z-axis moving assembly comprises a z-axis moving guide rail arranged on the x-axis moving seat, a z-axis moving seat arranged on the z-axis moving guide rail in a sliding mode and a z-axis moving power piece used for driving the z-axis moving seat to move on the z-axis moving guide rail directionally.
8. The high efficiency smart test device of claim 6, wherein: the two y-axis moving guide rails are respectively arranged on two sides of the rack in the width direction; the detection rack is a portal frame, and the portal frame is arranged on two y-axis moving seats of the two y-axis moving guide rails in a spanning mode.
9. The high efficiency smart test device of claim 8, wherein: efficient intellectual detection system equipment still includes the detection station, the detection station is located two between the y axle moving guide.
10. The high efficiency smart test device of claim 9, wherein: the detection mechanism further comprises a bottom light assembly arranged at the lower end of the detection station; the bottom light assembly comprises a bottom light seat, a bottom light sliding rail, two bottom light lamp groups and a bottom light moving power part, wherein the two ends of the bottom light seat are respectively connected with the two y-axis moving seats, the bottom light sliding rail is arranged on the bottom light seat, the two bottom light lamp groups are arranged on the bottom light sliding rail in a sliding mode, and the bottom light moving power part is used for driving the bottom light lamp groups to move directionally on the bottom light sliding rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221130528.7U CN217179519U (en) | 2022-05-12 | 2022-05-12 | Efficient intelligent detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221130528.7U CN217179519U (en) | 2022-05-12 | 2022-05-12 | Efficient intelligent detection equipment |
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| Publication Number | Publication Date |
|---|---|
| CN217179519U true CN217179519U (en) | 2022-08-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221130528.7U Active CN217179519U (en) | 2022-05-12 | 2022-05-12 | Efficient intelligent detection equipment |
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| Country | Link |
|---|---|
| CN (1) | CN217179519U (en) |
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- 2022-05-12 CN CN202221130528.7U patent/CN217179519U/en active Active
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