CN217173974U

CN217173974U - Intelligent fluff raw material storage bin

Info

Publication number: CN217173974U
Application number: CN202220174449.XU
Authority: CN
Inventors: 不公告发明人
Original assignee: Qinghe Qingchen Technology Service Co ltd
Current assignee: Qinghe Qingchen Technology Service Co ltd
Priority date: 2022-01-24
Filing date: 2022-01-24
Publication date: 2022-08-12
Anticipated expiration: 2032-01-24

Abstract

The invention relates to the technical field of fluff carding machinery, in particular to an intelligent fluff raw material storage bin. Mainly solves the problems of manual high-intensity work and incapability of automatic control. Fine hair raw materials intelligence storage silo includes: the device comprises a feeding fan, an opener, a feeding fan, a dust remover, a storage bin, a humidifying system, a buffer bin, a control box and a wool feeding hopper. The intelligent storage bin is based on PLC control, integrates raw material opening, dust removal, humidification, storage and feeding, can be remotely checked and maintained through the Internet of things, is only required to be manually placed to a feeding fan port for the sorted fluff raw materials, is only required to be placed once a day, and is completely intelligently controlled in subsequent work.

Description

Intelligent fluff raw material storage bin

Technical Field

The invention relates to the technical field of fluff raw material carding machinery, in particular to an intelligent fluff raw material storage bin.

Background

The existing carding process of fluff raw materials comprises the following steps: cleaning and drying wool sheared from a sheep body, manually sorting white wool and heterochromatic wool for dried clean wool, manually putting the raw materials into an opener to open and disperse the adhered large wool, humidifying the opened down wool raw materials with water to prevent static electricity generated by carding of the carding machine, standing the humidified down wool for a period of time to wait for even moisture infiltration, and manually filling the raw materials into an automatic wool feeding hopper of the carding machine for carding and carding for multiple times to obtain the cashmere and crude wool. The fluff humidifying stage in the process is completely operated according to experience on the size of the sprayed moisture, and the raw material moisture is too much and is easy to adhere to the machine without separation, so that the machine fault is caused. When the moisture is too little, static electricity can be generated, fluff is not separated, carding times are increased, the fluff is broken in carding, and the quality of the discharged fluff is reduced. Other processes have high requirements on manual physical strength, workshop dust is too large, and the quantity of raw materials filled into a wool feeding hopper has direct influence on combed cashmere and crude wool, because too many raw materials cannot be put into the wool feeding hopper at one time, needle curtains of the wool feeding hopper are directly clamped and rotate after too many raw materials are put into the wool feeding hopper, even if the wool feeding hopper has gear control, the raw materials are frequently put into the wool feeding hopper, namely, the carding effect is poor when the raw materials are just put into a full bin, the carding effect is medium after a part of the raw materials are consumed, after most of the raw materials are consumed, the carding effect is the best when the wool feeding hopper only has a little excess materials, and if the raw materials are not put into the wool feeding hopper manually in time, the quality of the combed fluff cannot be accurately controlled.

Disclosure of Invention

The invention provides an intelligent storage bin for fluff raw materials, and aims to provide an intelligent storage bin for fluff raw materials, which integrates raw material opening, dust removal, humidification, storage and feeding based on PLC (programmable logic controller) control and can be remotely checked and maintained through the Internet of things.

The solution of the invention for solving the technical problems is as follows:

the intelligent fluff raw material storage bin comprises a feeding fan, an opener, a feeding fan, a dust remover, a storage bin, a humidifying system, a buffer bin, a control box and a fluff feeding hopper. Wherein the pay-off fan passes through the conveying pipeline and is connected with the opener, the pay-off fan passes through pay-off pipeline one end and is connected with the opener, one end is connected with the dust remover feed inlet, dust remover discharge gate below is equipped with the storage silo, humidification system's atomizer is installed at the storage silo top, buffer bin one end is connected with the storage silo, one end is connected with the feed hopper, control PLC controller and pay-off fan in the case, the opener, the pay-off fan, dust exhausting fan on the dust remover, the booster pump on the humidification system, 1 to 5 group's control valve, the upper and lower sensor of storage silo, the conveyor motor of storage silo, the raw materials inductor of buffer bin, the warning light of control case, thing networking module, the work button, stop button connects.

The feeding fan is provided with a feeding pipeline and is used for conveying raw materials to the opener. The feeding fan is provided with a feeding pipeline and is used for conveying the raw materials loosened and loosened by the opener to the dust remover. The dust remover is provided with a feed inlet, a dust removing fan, a dust collecting bag, an isolation net and a discharge outlet. The feed inlet passes through the pipeline and is connected with the material loading fan, and dust collecting fan is used for opening the dust collection that the raw materials was raised, and the dust bag is used for the dust after collecting to deposit, and the separation net is used for the separating action of raw materials and dust, avoids inhaling the dust bag to the raw materials, and the discharge gate is used for opening the raw materials export after the dust removal, is located the storage silo top.

The storage bin is provided with an upper sensor, a lower sensor, a conveying curtain and a conveying motor. The upper sensor is used for signal transmission after the raw materials in the storage bin are full, the lower sensor is used for signal transmission after the raw materials in the storage bin are lacked, the conveying curtain is connected with the buffer bin and used for conveying the raw materials in the storage bin to the buffer bin, and the conveying motor is connected with the conveying curtain and used for conveying the transmission of the curtain. The size of the storage bin is not limited to a fixed size and can be customized according to needs.

The humidifying system is provided with a temperature sensor, 1 group of control valves, 2 groups of control valves, 3 groups of control valves, 4 groups of control valves, 5 groups of control valves capable of cooking, 1 group of atomizing nozzles, 2 groups of atomizing nozzles, 3 groups of atomizing nozzles, 4 groups of atomizing nozzles, 5 groups of atomizing nozzles, a water storage tank and a booster pump. Temperature sensor installs on the storage silo for respond to ambient temperature and transmission signal to the PLC controller, 1 to 5 group's control valve and 1 to 5 group's atomizer connect gradually, and be controlled by the PLC controller, 1 to 5 group's atomizer install in the storage silo top, an in-process that is used for the raw materials to fall into the storage silo opens the control valve according to the PLC controller instruction and gives the raw materials humidification static-removing effect, the storage water tank is used for providing the humidification water, the booster pump is used for atomizer's water and pressure boost effect. The atomizing nozzles are not limited to one atomizing nozzle in each group, and the number of the atomizing nozzles in each group can be arranged according to requirements.

And the buffer bin is provided with a raw material inductor, a feeding curtain and a chain. The raw materials inductor is used for responding to the reserves of raw materials in the buffering storehouse and transmitting signals to the PLC controller, and pay-off curtain one end is connected with the storage silo, and one end is connected and synchronous rotation with the wool feeding fill for connect the effect of getting the raw materials in the storage silo and carrying the wool feeding fill, the chain is used for being connected of pay-off curtain and wool feeding fill transmission shaft, is used for giving the pay-off curtain transmission kinetic energy. The buffer bin is not limited to a fixed size, is not limited to be connected with the storage bin and the wool feeding hopper only in the front and at the back, can be connected with the storage bin on the side face of the buffer bin, and can be customized according to site requirements. The control box is provided with a manual button, a warning lamp, an Internet of things module, a working button, a stop button and a PLC. The manual button is used for artificial autonomous control, and the warning light is used for the unusual warning function in each position, and thing networking module can with cloud platform or data transfer data in the platform for the collection and the maintenance of data. The PLC controller is used for the general control of all operation parts of the system and is connected with a warning lamp, an Internet of things module, a feeding fan, an opener, a feeding fan, a dust removal fan, a booster pump, a temperature sensor, 1 to 5 groups of control valves, upper and lower sensors of a storage bin, a conveying motor and a buffer bin raw material sensor through a circuit.

The invention has the following beneficial effects:

the method 1 basically realizes intelligent automation from fluff raw materials to products which are combed well, the raw materials are manually put into a feeding fan, the storage amount of 300 to 500 kilograms can be stored in storage bins with the length, width and height of 2.5 meters according to the combing capacity of one production line, the raw material supply of the yield of 12 to 16 hours can be estimated, the raw materials are only needed to be filled once a day, and the problem of high-intensity manual labor is solved.

Its 2 say from service function, more practical and convenient, can the size of intelligent regulation humidification effect through atomizer, and atomizer has saved the humidification and has infiltrated the time of waiting, can direct material loading branch comb, and temperature-sensing has solved the not well problem of controlling of humidification moisture. The dust removal effect is improved, and the dust removal device is more scientific and environment-friendly.

The raw materials that its 3 opened have concentrated to the storage silo, have improved vertical storage, have saved occupation of land space, have changed the scattered dirty situation of the elementary carding of trade, and the workshop is cleaner and tidier.

The non-standard system of the storage bin and the buffer bin is not limited to the problem that the width of most of the wool feeding hoppers in the industry is only 1.1 m in standard, the storage bin cannot be transversely widened and longitudinally lengthened, but is limited in longitudinal space and cannot be intelligently controlled, the storage bin can be installed in a large-space place according to the actual situation of a user workshop site, the wool feeding hoppers and the storage bin are connected through the buffer bin, the storage bin can also be connected from the side surface of the buffer bin, the principle of manually feeding raw materials is simulated for automatic feeding, the dilemma that the workshop of a large number of medium and small users in the industry is small, the humidified raw materials cannot be conveyed by using a feeding fan, the space cannot be effectively utilized is solved, and the non-standard system is practically applied to the medium and small users.

The intelligent storage bin for the fluff raw materials can transmit data with a cloud platform or a data center platform through an Internet of things module, a responsible person can remotely check production data, the capacity and the system maintenance of a machine are monitored, and the further development of the industry to intelligent digitization is promoted.

Drawings

Fig. 1 is a schematic view of the overall structure of the intelligent fluff storage silo.

Fig. 2 is a schematic view of the connection of the control box of the intelligent storage bin for fluff raw materials.

In the figure: 1-a feeding fan, 2-an opener, 3-a feeding fan, 4-a dust remover, 5-a storage bin, 6-a humidifying system, 7-a buffer bin, 8-a control box, 01-a feeding port, 02-a dust removing fan, 03-a dust collecting bag, 04-an isolation net, 05-a discharging port, 06-an upper sensor, 07-a lower sensor, 08-a conveying curtain, 09-a conveying motor, 10-a temperature sensor, 11-1 groups of atomizing nozzles, 12-2 groups of atomizing nozzles, 13-3 groups of atomizing nozzles, 14-4 groups of atomizing nozzles, 15-5 groups of atomizing nozzles, 16-a water storage tank, 17-a booster pump, 18-a raw material sensor, 19-a feeding curtain, 20-a chain and 21-a manual button, 22-warning light, 23-Internet of things module, 24-PLC controller, 25-feeding pipeline, 26-feeding pipeline, 27-working button, 28-stop button, 29-1 group of control valves, 30-2 group of control valves, 31-3 group of control valves, 32-4 group of control valves, 33-5 group of control valves, 34-wool feeding hopper and 35-wool feeding hopper transmission shaft.

Detailed Description

The embodiments of the present invention will be described with reference to the accompanying drawings, and the examples are provided for illustrative purposes only and are not intended to limit the scope of the invention.

Example 1

The intelligent fluff raw material storage bin adopts an 8-control box to control the operation of the main equipment, when a 07-lower sensor of the storage bin 5 cannot sense the raw materials, a signal is sent to a 24-PLC controller on the 8-control box, a command is sent to a 22-warning lamp through the 24-PLC controller to prompt a user that the raw materials are absent, when the user presses a 27-working button on the 8-control box, the operation equipment operates in sequence, the raw materials are conveyed to a 2-opener through a 25-feeding pipeline on a 1-feeding fan, the loosened raw materials are conveyed to a 01-feeding port on a 4-dust remover from the 2-opener through a 26-feeding pipeline on a 3-feeding fan, the 02-dust removing fan on the 4-dust remover sucks dust lifted by the 01-feeding port to a 03-dust collecting bag through a 04-isolating net, the raw material falls into a 5-storage bin below from a 05-discharge port, in the falling process, a 10-temperature sensor arranged on the 5-storage bin transmits the ambient temperature to a 24-PLC controller, the 24-PLC controller intelligently opens a 17-booster pump and a plurality of groups of control valves to humidify the falling raw material according to the received temperature and the limit value set by a program, when the raw material falls into the 5-storage bin and reaches the induction position of a 06-upper sensor, the 06-upper sensor transmits a signal to the 24-PLC controller, and the 24-PLC controller sends an instruction to stop the operation of equipment such as a 1-feeding fan, a 2-opener, a 3-feeding fan, a 02-dedusting fan, an atomizing nozzle and the 17-booster pump. When the raw material in the 5-storage bin does not reach the limit value of the 06-upper sensor, a user wants to turn off the equipment, the 28-stop button can be pressed, the 28-stop button sends an instruction to the 24-PLC controller, and the 24-PLC controller sends an instruction to stop the running of the equipment comprising the 1-feeding fan, the 2-opener, the 3-feeding fan, the 02-dust removing fan, the 1-to-5 groups of control valves and the 17-booster pump. One end of the 7-buffer bin is connected with the 5-storage bin, the other end of the 7-buffer bin is connected with the 34-wool feeding hopper, the 19-feeding curtain is connected with the 35-wool feeding hopper transmission shaft through a 20-chain to rotate, raw materials of the 7-buffer bin are sent to the 34-wool feeding hopper, when the 18-raw material sensor in the 7-buffer bin cannot sense the raw materials, signals are transmitted to the 24-PLC controller, the 24-PLC controller sends a working operation instruction to the 09-conveying motor on the 5-storage bin, the 09-conveying motor drives the 08-conveying curtain to convey the raw materials to the 7-buffer bin, when the 18-raw material sensor in the 7-buffer bin senses the raw materials, the signals are transmitted to the 24-PLC controller, and the 24-PLC controller sends a stop instruction to the 09-conveying motor, 08-the conveying curtain stops the raw material conveying work. When the equipment needs debugging or overhauling, the equipment can be switched to a manual mode for operation, the equipment is operated through a 21-manual button on the control box, and the 23-Internet of things module synchronizes production data to a cloud platform or a data center platform for user viewing and system maintenance.

The above embodiments are only preferred embodiments of the present invention, and it should be understood that the above embodiments are only for assisting understanding of the method and the core idea of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalents and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims

1. Fine hair raw materials intelligence storage silo, its characterized in that: the device comprises a feeding fan, a feeding pipeline, an opener, a feeding fan, a feeding pipeline, a dust remover, a storage bin, a humidifying system, a buffer bin, a control box and a wool feeding hopper; the feeding fan passes through the conveying pipeline is connected with the opener, and the feeding fan passes through feeding pipeline one end is connected with the opener, the other end with the dust remover feed inlet is connected, dust remover discharge gate below is equipped with the storage silo, humidification system's atomizer is installed at the storage silo top, surge bin one end is connected with the storage silo, and the other end is connected with the feed hopper, control PLC controller and feeding fan in the case, opener, the feeding fan, the dust exhausting fan of dust remover, humidification system's booster pump, 1 to 5 group's control valve, the upper and lower sensor in the storage silo, the conveyor motor of storage silo, the raw materials inductor of surge bin, control case's warning light, thing networking module, work button, stop button are connected.

2. The intelligent fluff stock storage silo according to claim 1, wherein: the dust remover comprises a feed inlet, a dust removing fan, a dust collecting bag, an isolation net and a discharge outlet; the lower part of the feed inlet is connected with the discharge outlet, the side surface of the feed inlet is connected with an isolation net, the isolation net is connected with a dust removal fan, and the dust removal fan is connected with a dust collection bag.

3. The intelligent fluff stock storage silo according to claim 1, wherein: the storage bin comprises an upper sensor, a lower sensor, a conveying curtain and a conveying motor; the device comprises a storage bin, a conveying curtain and a conveying motor, wherein an upper sensor is arranged at the upper part of the storage bin, a lower sensor is arranged at the lower part of the storage bin, the conveying curtain is arranged at the bottom of the storage bin, and the conveying motor is arranged on the side surface of the conveying curtain.

4. The intelligent fluff stock storage silo according to claim 1, wherein: the buffer bin comprises a feeding curtain, a raw material sensor and a chain; one end of the feeding curtain is connected with the storage bin, the other end of the feeding curtain is connected with the wool feeding hopper, the raw material sensor is arranged inside the buffering bin, one end of the chain is connected with the feeding curtain, and the other end of the chain is connected with the transmission shaft of the wool feeding hopper.

5. The intelligent fluff stock storage silo according to claim 1, wherein: the control box comprises a manual button, a warning lamp, an Internet of things module, a working button, a stop button and a PLC (programmable logic controller); the PLC controller with manual button, warning light, thing networking module, the operating button, stop button connect gradually, PLC controller and pay-off fan, opener, material loading fan, dust exhausting fan, 1 group, 2 groups, 3 groups, 4 groups, 5 group's control valves, booster pump, upper and lower sensor, conveying motor, the raw materials inductor connects gradually, the PLC controller is PLC or PLC touch-sensitive screen all-in-one, thing networking module can with cloud platform or data transfer station remote transmission data.

6. The intelligent fluff stock storage silo according to claim 1, wherein: the humidifying system comprises a temperature sensor, 1 group of control valves, 2 groups of control valves, 3 groups of control valves, 4 groups of control valves, 5 groups of control valves, 1 group of atomizing nozzles, 2 groups of atomizing nozzles, 3 groups of atomizing nozzles, 4 groups of atomizing nozzles, 5 groups of atomizing nozzles, a water storage tank and a booster pump; the temperature sensor is arranged on the storage bin and connected with the PLC, and the 1 group, 2 group, 3 group, 4 group and 5 group of control valves are connected with the 1 group, 2 group, 3 group, 4 group and 5 group of atomizing nozzles according to the same corresponding number group number, are arranged at the top of the storage bin and are controlled by the PLC; one end of the booster pump is connected with the water storage tank, and the other end of the booster pump is connected with the control valves of the 1 group, the 2 group, the 3 group, the 4 group and the 5 group.