CN217155304U - A kind of insulation thickness measuring device for power cable - Google Patents
A kind of insulation thickness measuring device for power cable Download PDFInfo
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- CN217155304U CN217155304U CN202220897330.5U CN202220897330U CN217155304U CN 217155304 U CN217155304 U CN 217155304U CN 202220897330 U CN202220897330 U CN 202220897330U CN 217155304 U CN217155304 U CN 217155304U
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Abstract
本实用新型涉及电力电缆测量技术领域,具体为一种用于电力电缆的绝缘厚度测量装置,包括测量台和控制电箱,测量台的一侧面设置有控制电箱,在测量台的顶部靠近两端处分别固定安装有第一线芯测径仪、第二线芯测径仪,且第一线芯测径仪、第二线芯测径仪之间中心处固定安装有中心电动夹具,有效解决了线缆表皮厚度测量的难题,自动化作业,精准度高,便利高效,同时通过设置中心电动夹具和电动夹具主体可实现对电缆样品的夹紧固定,而通过设置的旋转气缸主体可实现电缆样品的抻平绷直,使得其稳定性强,方便后续的自动剥皮作业的顺利展开,与此同时通过设置的自动剥皮机构使得整体装置具备自动剥皮的功能,达到多功能,实用性强。
The utility model relates to the technical field of power cable measurement, in particular to an insulation thickness measurement device for power cables, comprising a measuring table and a control electric box. The first wire core diameter gauge and the second wire core diameter gauge are fixedly installed at the ends respectively, and a central electric clamp is fixedly installed in the center between the first wire core diameter gauge and the second wire core diameter gauge, which effectively solves the problem. The problem of measuring the thickness of the cable skin is automated, with high accuracy, convenience and efficiency. At the same time, the cable sample can be clamped and fixed by setting the central electric clamp and the main body of the electric clamp, and the cable sample can be clamped and fixed by setting the rotating cylinder body. It is stretched and stretched straight, which makes it stable and convenient for the subsequent automatic peeling operation. At the same time, the automatic peeling mechanism is set to make the whole device have the function of automatic peeling, which achieves multi-function and strong practicability.
Description
技术领域technical field
本实用新型涉及电力电缆测量技术领域,具体为一种用于电力电缆的绝缘厚度测量装置。The utility model relates to the technical field of power cable measurement, in particular to an insulation thickness measuring device for power cables.
背景技术Background technique
电缆绝缘厚度和护套厚度随着产品类型不一样,厚度也不一样,随着电压等级增加,绝缘厚度也不一样,而且还随着电缆规格大小变化也不一样,每种线缆的绝缘层厚度都有其规定,不合格的产品将带来严重危害,但是电缆绝缘厚度在实际的测量过程中存在一定的难题,精确度较低,不够便利、高效,同时无专用于此的自动测量装置。The insulation thickness and sheath thickness of the cable vary with the product type, and the thickness is also different. As the voltage level increases, the insulation thickness is also different, and it also varies with the size of the cable. The insulation layer of each cable is also different. There are regulations for thickness, and unqualified products will bring serious harm. However, there are certain difficulties in the actual measurement process of cable insulation thickness. The accuracy is low, not convenient and efficient, and there is no automatic measurement device dedicated to this. .
因此,需要设计一种用于电力电缆的绝缘厚度测量装置来解决上述背景技术中的问题。Therefore, it is necessary to design an insulation thickness measuring device for power cables to solve the above-mentioned problems in the background art.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于电力电缆的绝缘厚度测量装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an insulation thickness measuring device for power cables, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种用于电力电缆的绝缘厚度测量装置,包括测量台和控制电箱,所述测量台的一侧面设置有控制电箱,在测量台的顶部靠近两端处分别固定安装有第一线芯测径仪、第二线芯测径仪,且第一线芯测径仪、第二线芯测径仪之间中心处固定安装有中心电动夹具,同时第一线芯测径仪、第二线芯测径仪远离中心电动夹具的一侧分别设置有第一端头夹持机构、第二端头夹持机构,与此同时第一端头夹持机构和第二端头夹持机构均包括有电动夹具主体和旋转气缸主体,且旋转气缸主体和电动夹具主体、测量台均通过固定螺栓固定连接,在测量台两侧面均嵌入安装有电磁滑轨,且测量台的顶部一端处活动安装有自动剥皮机构,同时自动剥皮机构包括有龙门架体、升降座、电动伸缩气缸和刀具,与此同时升降座活动安装在龙门架体的内部,且刀具固定安装在升降座的底部,在龙门架体的内壁两侧底端均固定安装有电磁滑块,且电磁滑块和电磁滑轨滑动连接。An insulation thickness measuring device for power cables, comprising a measuring table and a control electric box, a control electric box is arranged on one side of the measuring table, and a first wire core is fixedly installed on the top of the measuring table near both ends respectively. The diameter gauge and the second wire core diameter gauge, and a central electric clamp is fixedly installed in the center between the first wire core diameter gauge and the second wire core diameter gauge, while the first wire core diameter gauge and the second wire core diameter gauge The side of the caliper away from the central electric clamp is respectively provided with a first end clamping mechanism and a second end clamping mechanism. At the same time, the first end clamping mechanism and the second end clamping mechanism both include electric The main body of the fixture and the main body of the rotary cylinder, and the main body of the rotary cylinder, the main body of the electric fixture, and the measuring table are fixedly connected by fixing bolts. Electromagnetic slide rails are embedded and installed on both sides of the measuring table, and an automatic peeling device is movably installed at one end of the top of the measuring table. At the same time, the automatic peeling mechanism includes a gantry frame body, a lifting seat, an electric telescopic cylinder and a cutter. At the same time, the lifting seat is movably installed inside the gantry frame body, and the cutter is fixedly installed at the bottom of the lifting seat, at the bottom of the gantry frame body. The bottom ends of both sides of the inner wall are fixedly installed with electromagnetic sliders, and the electromagnetic sliders and the electromagnetic sliding rails are slidably connected.
作为本实用新型优选的方案,所述控制电箱和电磁滑轨、第一线芯测径仪、第二线芯测径仪、中心电动夹具、第一端头夹持机构和第二端头夹持机构、电动伸缩气缸均电性连接。As a preferred solution of the present invention, the control electric box and electromagnetic slide rail, the first wire core diameter gauge, the second wire core diameter gauge, the central electric clamp, the first end clamp mechanism and the second end clamp The holding mechanism and the electric telescopic cylinder are all electrically connected.
作为本实用新型优选的方案,所述第一线芯测径仪和第二线芯测径仪均采用激光测径仪,且第一线芯测径仪和第二线芯测径仪一侧面均固定安装有显示屏。As a preferred solution of the present invention, both the first wire core diameter gauge and the second wire core diameter gauge are laser diameter gauges, and both the first wire core diameter gauge and the second wire core diameter gauge are fixed on one side. A display is installed.
作为本实用新型优选的方案,所述龙门架体和升降座通过电动伸缩气缸固定连接,且刀具底面中心处开设有弧形刀口。As a preferred solution of the present invention, the gantry frame body and the lifting seat are fixedly connected by an electric telescopic cylinder, and an arc-shaped knife edge is opened at the center of the bottom surface of the tool.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1.本实用新型中,测量时,可将电缆样品置于中心电动夹具、第一端头夹持机构、第二端头夹持机构的顶部,并贯穿第一线芯测径仪、第二线芯测径仪的内部,同时中心电动夹具、电动夹具主体分别对电缆样品中心端、两端进行自动夹紧,与此同时旋转气缸主体旋转一定的角度,带动电动夹具主体随之转动,从而可对电缆样品两端进行卷覆夹紧,并使得其抻平绷直,随后电磁滑块在电磁滑轨上滑动,且自动剥皮机构向相邻的线芯测径仪进行移动,直至其的一端处,同时电动伸缩气缸开始展开,此时刀具随之下降,直至电缆样品进入至刀具上的刀口内部,同时电磁滑块继续滑动,滑动过程中刀具可对电缆样品进行局部外皮剥离,随后两组线芯测径仪可分别对电缆样品整体直径、线芯直径进行激光测量,最后通过两个直径的差值计算线缆表皮的厚度,有效解决了线缆表皮厚度测量的难题,而通过设置的整体装置自动化作业,精准度高,便利高效,同时通过设置中心电动夹具和电动夹具主体可实现对电缆样品的夹紧固定,而通过设置的旋转气缸主体可实现电缆样品的抻平绷直,使得其稳定性强,方便后续的自动剥皮作业的顺利展开,与此同时通过设置的自动剥皮机构使得整体装置具备自动剥皮的功能,达到多功能,实用性强。1. In this utility model, during measurement, the cable sample can be placed on top of the central electric clamp, the first end clamping mechanism, and the second end clamping mechanism, and penetrates through the first wire core caliper, the second wire Inside the core caliper, at the same time, the central electric clamp and the main body of the electric clamp automatically clamp the center end and both ends of the cable sample respectively. Coil and clamp both ends of the cable sample, and make it stretched and straightened, then the electromagnetic slider slides on the electromagnetic slide rail, and the automatic stripping mechanism moves to the adjacent wire core diameter gauge until one end At the same time, the electric telescopic cylinder begins to unfold, and the tool descends accordingly until the cable sample enters the inside of the knife edge on the tool, and the electromagnetic slider continues to slide. During the sliding process, the tool can partially peel off the cable sample, and then two groups of The core diameter gauge can measure the overall diameter and core diameter of the cable sample by laser, and finally calculate the thickness of the cable skin through the difference between the two diameters, which effectively solves the problem of measuring the thickness of the cable skin. The whole device is automated, with high accuracy, convenience and efficiency. At the same time, the cable sample can be clamped and fixed by setting the central electric clamp and the main body of the electric clamp, and the cable sample can be stretched and straightened by the set rotating cylinder body, so that the It has strong stability and facilitates the smooth development of subsequent automatic peeling operations. At the same time, the automatic peeling mechanism provided enables the whole device to have automatic peeling functions, thereby achieving multi-functionality and strong practicability.
附图说明Description of drawings
图1为本实用新型的整体俯视立体结构示意图;Fig. 1 is the overall top view three-dimensional structure schematic diagram of the present invention;
图2为本实用新型中的端头夹持机构俯视立体放大结构示意图;FIG. 2 is a schematic top view of a three-dimensional enlarged structural schematic diagram of the end clamp mechanism in the utility model;
图3为本实用新型中的自动剥皮机构俯视立体放大结构示意图;Fig. 3 is the top view three-dimensional enlarged structural schematic diagram of the automatic peeling mechanism in the utility model;
图中:1、测量台;11、电磁滑轨;2、控制电箱;3、第一线芯测径仪;4、第二线芯测径仪;5、中心电动夹具;6、第一端头夹持机构;7、第二端头夹持机构;671、电动夹具主体;672、旋转气缸主体;8、自动剥皮机构;81、龙门架体;811、电磁滑块;82、升降座;83、电动伸缩气缸;84、刀具。In the figure: 1. Measuring table; 11. Electromagnetic slide rail; 2. Control electric box; 3. The first wire core diameter gauge; 4. The second wire core diameter gauge; 5. Center electric clamp; 6. The first end Head clamping mechanism; 7. Second end clamping mechanism; 671, Electric clamp body; 672, Rotary cylinder body; 8, Automatic peeling mechanism; 81, Gantry body; 811, Electromagnetic slider; 82, Lifting seat; 83. Electric telescopic cylinder; 84. Tool.
具体实施方式Detailed ways
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. The embodiments in the utility model, and all other embodiments obtained by those of ordinary skill in the art without creative work, fall within the protection scope of the present utility model.
请参阅图1-3本实用新型提供一种技术方案:Please refer to Figures 1-3 The present utility model provides a technical solution:
一种用于电力电缆的绝缘厚度测量装置,包括测量台1和控制电箱2,测量台1的一侧面设置有控制电箱2,在测量台1的顶部靠近两端处分别固定安装有第一线芯测径仪3、第二线芯测径仪4,且第一线芯测径仪3、第二线芯测径仪4之间中心处固定安装有中心电动夹具5,同时第一线芯测径仪3、第二线芯测径仪4远离中心电动夹具5的一侧分别设置有第一端头夹持机构6、第二端头夹持机构7,与此同时第一端头夹持机构6和第二端头夹持机构7均包括有电动夹具主体671和旋转气缸主体672,且旋转气缸主体672和电动夹具主体671、测量台1均通过固定螺栓固定连接,在测量台1两侧面均嵌入安装有电磁滑轨11,且测量台1的顶部一端处活动安装有自动剥皮机构8,同时自动剥皮机构8包括有龙门架体81、升降座82、电动伸缩气缸83和刀具84,与此同时升降座82活动安装在龙门架体81的内部,且刀具84固定安装在升降座82的底部,在龙门架体81的内壁两侧底端均固定安装有电磁滑块811,且电磁滑块811和电磁滑轨11滑动连接,可将电缆样品置于中心电动夹具5、第一端头夹持机构6、第二端头夹持机构7的顶部,并贯穿第一线芯测径仪3、第二线芯测径仪4的内部,同时中心电动夹具5、电动夹具主体671分别对电缆样品中心端、两端进行自动夹紧,与此同时旋转气缸主体672旋转一定的角度,带动电动夹具主体671随之转动,从而可对电缆样品两端进行卷覆夹紧,并使得其抻平绷直,随后电磁滑块811在电磁滑轨11上滑动,且自动剥皮机构8向相邻的线芯测径仪进行移动,直至其的一端处,同时电动伸缩气缸83开始展开,此时刀具84随之下降,直至电缆样品进入至刀具84上的刀口内部,同时电磁滑块811继续滑动,滑动过程中刀具84可对电缆样品进行局部外皮剥离,随后两组线芯测径仪可分别对电缆样品整体直径、线芯直径进行激光测量,最后通过两个直径的差值计算线缆表皮的厚度,有效解决了线缆表皮厚度测量的难题,而通过设置的整体装置自动化作业,精准度高,便利高效,同时通过设置中心电动夹具5和电动夹具主体671可实现对电缆样品的夹紧固定,而通过设置的旋转气缸主体672可实现电缆样品的抻平绷直,使得其稳定性强,方便后续的自动剥皮作业的顺利展开,与此同时通过设置的自动剥皮机构8使得整体装置具备自动剥皮的功能,达到多功能,实用性强。An insulation thickness measuring device for power cables, comprising a measuring table 1 and a control
实施例,请参照图1、图2和图3,控制电箱2和电磁滑轨11、第一线芯测径仪3、第二线芯测径仪4、中心电动夹具5、第一端头夹持机构6和第二端头夹持机构7、电动伸缩气缸83均电性连接;第一线芯测径仪3和第二线芯测径仪4均采用激光测径仪,且第一线芯测径仪3和第二线芯测径仪4一侧面均固定安装有显示屏;龙门架体81和升降座82通过电动伸缩气缸83固定连接,且刀具84底面中心处开设有弧形刀口。The embodiment, please refer to Figure 1, Figure 2 and Figure 3, control the
工作原理:测量时,可将电缆样品置于中心电动夹具5、第一端头夹持机构6、第二端头夹持机构7的顶部,并贯穿第一线芯测径仪3、第二线芯测径仪4的内部,同时中心电动夹具5、电动夹具主体671分别对电缆样品中心端、两端进行自动夹紧,与此同时旋转气缸主体672旋转一定的角度,带动电动夹具主体671随之转动,从而可对电缆样品两端进行卷覆夹紧,并使得其抻平绷直,随后电磁滑块811在电磁滑轨11上滑动,且自动剥皮机构8向相邻的线芯测径仪进行移动,直至其的一端处,同时电动伸缩气缸83开始展开,此时刀具84随之下降,直至电缆样品进入至刀具84上的刀口内部,同时电磁滑块811继续滑动,滑动过程中刀具84可对电缆样品进行局部外皮剥离,随后两组线芯测径仪可分别对电缆样品整体直径、线芯直径进行激光测量,最后通过两个直径的差值计算线缆表皮的厚度,有效解决了线缆表皮厚度测量的难题,而通过设置的整体装置自动化作业,精准度高,便利高效,同时通过设置中心电动夹具5和电动夹具主体671可实现对电缆样品的夹紧固定,而通过设置的旋转气缸主体672可实现电缆样品的抻平绷直,使得其稳定性强,方便后续的自动剥皮作业的顺利展开,与此同时通过设置的自动剥皮机构8使得整体装置具备自动剥皮的功能,达到多功能,实用性强,有一定的推广价值。Working principle: During measurement, the cable sample can be placed on the top of the central electric clamp 5, the first
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117261166A (en) * | 2023-10-09 | 2023-12-22 | 冀东普天线缆有限公司 | Cable insulation thickness on-line monitoring system |
| CN118328829A (en) * | 2024-06-12 | 2024-07-12 | 兴化市万达电力工具有限公司 | High-voltage cable insulating layer thickness detection device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117261166A (en) * | 2023-10-09 | 2023-12-22 | 冀东普天线缆有限公司 | Cable insulation thickness on-line monitoring system |
| CN117261166B (en) * | 2023-10-09 | 2024-03-26 | 冀东普天线缆有限公司 | Cable insulation thickness on-line monitoring system |
| CN118328829A (en) * | 2024-06-12 | 2024-07-12 | 兴化市万达电力工具有限公司 | High-voltage cable insulating layer thickness detection device |
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Granted publication date: 20220809 |
