CN217149594U - Low salt dyeing device is evaporated to active dye wet that washes and glues surface fabric - Google Patents
Low salt dyeing device is evaporated to active dye wet that washes and glues surface fabric Download PDFInfo
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- CN217149594U CN217149594U CN202221110677.7U CN202221110677U CN217149594U CN 217149594 U CN217149594 U CN 217149594U CN 202221110677 U CN202221110677 U CN 202221110677U CN 217149594 U CN217149594 U CN 217149594U
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Abstract
The utility model discloses a wash and glue wet low salt dyeing apparatus that evaporates of active dyestuff of surface fabric, including the dye box main part, dye box main part internally mounted has rotation hoist mechanism, rotate hoist mechanism including installing the cylinder at dye box main part top, the pneumatic telescopic link of bottom fixedly connected with of cylinder, the bottom fixedly connected with motor of pneumatic telescopic link, the output of motor passes through shaft coupling fixedly connected with pivot, pivot outer wall week fixedly connected with connecting rod, the terminal fixedly connected with mounted frame of connecting rod, dye box main part both sides inner wall fixed mounting respectively has steam jet, dye box main part outer wall week fixed mounting has the insulation can, be provided with steam reflux mechanism between dye box main part and the chamber door. The utility model relates to a dyeing apparatus technical field. This wash and glue active dye wet evaporation low salt dyeing apparatus of surface fabric can improve the degree of consistency in the dyeing process, improves the dyeing quality, can reduce the heat loss simultaneously, and is more energy-concerving and environment-protective.
Description
Technical Field
The utility model relates to a dyeing apparatus technical field specifically is washing and glues the active dye wet low salt dyeing apparatus that evaporates of surface fabric.
Background
The traditional wet steaming low-salt dyeing process of the reactive dye of the polyester-viscose fabric has the advantages of simple process, high production speed, low cost and wide application. Hoechst company has proposed the wet steaming dyeing process of reactive dyes, i.e. after padding the dye liquor, the reactive dyes are not dried and steamed in a wet state, and the dye migration caused by pre-drying is avoided, and the dyed matter has uniform color. However, when steaming is carried out in a wet state, the fixation degree of the reactive dye is obviously limited, and the loss of the dye is as high as 30-50%.
The prior art has the following defects and shortcomings:
when steaming in a wet state, firstly, putting the polyester-viscose fabric into padding dye liquor for padding dyeing, and then introducing steam for steaming in a wet state; and when traditional dyeing apparatus wet decatize, the surface fabric generally hangs the installation for fixed, leads to being heated inhomogeneously when wet decatize like this to lead to the surface fabric dyeing uneven, still can produce great energy consumption and pollution simultaneously in the in-process of production, how under the prerequisite of guaranteeing the fabric quality, both guaranteed the rate of dyeing of surface fabric, under the condition of fixation rate and colour fastness, realize energy saving and emission reduction simultaneously, become the problem of enterprise's operator thought first and foremost.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the utility model provides a wash the wet low salt dyeing apparatus that evaporates of reactive dye who glues the surface fabric, solved prior art dyeing inequality and the big problem of heat loss.
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the reactive dye wet-steaming low-salt dyeing device for the polyester-viscose fabric comprises a dyeing box main body, wherein a rotary lifting mechanism is arranged in the dyeing box main body, the rotary lifting mechanism comprises a cylinder arranged at the top of the dyeing box main body, a pneumatic telescopic rod is fixedly connected to the bottom end of the cylinder, a motor is fixedly connected to the bottom end of the pneumatic telescopic rod, the output end of the motor is fixedly connected with a rotating shaft through a coupler, a connecting rod is fixedly connected to the peripheral side of the outer wall of the rotating shaft, a suspension frame is fixedly connected to the tail end of the connecting rod, steam spray nozzles are fixedly arranged on the inner walls of two sides of the dyeing box main body respectively, an insulation box is fixedly arranged on the peripheral side of the outer wall of the dyeing box main body, a steam backflow mechanism is arranged between the dyeing box main body and a box door, a waste discharge port is formed in the bottom of the dyeing box main body, and a box door is formed in the front side of the dyeing box main body;
the steam backflow mechanism comprises a guide pipe, the dye box main body is communicated with the heat insulation box through the guide pipe, an air suction pump and a drying box output end are sequentially and fixedly installed on the guide pipe from top to bottom, a stirring shaft is fixedly connected to the output end of the drying box through a shaft coupling, and a stirring paddle is fixedly connected to the bottom end of the stirring shaft.
Preferably, a control panel is fixedly mounted on the front surface of the dye box main body and used for intelligently controlling the power components of the device.
Preferably, the suspension brackets are distributed on the outer periphery of the rotating shaft in an equiangular circumference manner, the number of the suspension brackets is at least 3, and the suspension brackets are made of metal.
Preferably, the steam spray heads are symmetrically distributed on the inner wall of the dye box main body, and the steam pipelines are connected to the outer portions of the steam spray heads.
Preferably, the air pump and the drying box are fixedly installed on the outer wall of the dyeing box main body, one end of the guide pipe extends to the inner cavity of the top of the dyeing box main body, and the other end of the guide pipe extends to the inner cavity of the heat insulation box.
Preferably, the heat preservation box and the inner cavity of the dye box main body are separated by an aluminum sheet, and the inner cavity of the heat preservation box is filled with water.
Preferably, the drying box is filled with a drying agent.
Advantageous effects
The utility model provides a wash and glue active dye wet steaming low salt dyeing apparatus of surface fabric. Compared with the prior art, the method has the following beneficial effects:
(1) this wash wet low salt dyeing apparatus that evaporates of reactive dye who glues surface fabric, through at dye box main part outer wall installation insulation can, when dye box main part is inside wet to evaporate, high temperature steam gathers at dye box main part top inner chamber easily, it is inhomogeneous when wet evaporating to lead to dye box main part is inside to wash to glue the surface fabric, direct emission calorific loss pollution greatly is serious, this device is through setting up the aspiration pump, can have a large amount of thermal steam to flow back to inside the insulation can after the drying cabinet drying process again through the pipe with dye box main part inner chamber, the rethread insulation can carry out water bath heat preservation heating to dyeing box main part, and then make the heat obtain cyclic utilization, reduce the energy consumption loss, and is more energy-concerving and environment-protective.
(2) This wash and glue active dye wet steaming low salt dyeing apparatus of surface fabric, through set up the cylinder at dye box main part top, the cylinder can drive pneumatic telescopic link and then drive the motor oscilaltion, the motor can drive the mounted frame through drive pivot rotation and rotate, and then make wash and glue surface fabric when the inside wet steaming that carries out of dye box main part, the surface fabric of placing on the mounted frame can overturn and the adaptability of height is adjusted, it hangs for fixed position generally when the wet steaming to solve the tradition and wash and glue the surface fabric, it is inhomogeneous to cause the dyeing, the poor problem of dyeing finished product.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
fig. 3 is a schematic diagram of the present invention in a partially enlarged structure shown in fig. 2.
In the figure: 1. a dye box main body; 2. rotating the lifting mechanism; 21. a cylinder; 22. a pneumatic telescopic rod; 23. a motor; 24. a rotating shaft; 3. a suspension bracket; 4. a connecting rod; 5. a steam spray head; 6. a heat preservation box; 7. a vapor return mechanism; 71. a conduit; 72. an air pump; 73. a drying oven; 8. a waste discharge port; 9. a box door; 10. a control panel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: the reactive dye wet-steaming low-salt dyeing device for the polyester-viscose fabric comprises a dyeing box main body 1, a rotary lifting mechanism 2 is installed inside the dyeing box main body 1, the rotary lifting mechanism 2 comprises a cylinder 21 installed at the top of the dyeing box main body 1, a pneumatic telescopic rod 22 is fixedly connected to the bottom end of the cylinder 21, a motor 23 is fixedly connected to the bottom end of the pneumatic telescopic rod 22, a rotating shaft 24 is fixedly connected to the output end of the motor 23 through a coupler, a connecting rod 4 is fixedly connected to the peripheral side of the outer wall of the rotating shaft 24, a suspension frame 3 is fixedly connected to the tail end of the connecting rod 4, steam spray heads 5 are fixedly installed on the inner walls of two sides of the dyeing box main body 1 respectively, an insulation box 6 is fixedly installed on the peripheral side of the outer wall of the dyeing box main body 1, a steam backflow mechanism 7 is arranged between the dyeing box main body 1 and a box door 9, a waste discharge port 8 is formed in the bottom of the dyeing box main body 1, and a box door 9 is formed in the front face of the dyeing box main body 1;
the steam backflow mechanism 7 comprises a guide pipe 71, the dye box main body 1 is communicated with the heat insulation box 6 through the guide pipe 71, an air suction pump 72 and the output end of the drying box 73 are sequentially and fixedly installed on the guide pipe 71 from top to bottom, a stirring shaft is fixedly connected to the output end of the drying box through a coupler, and a stirring paddle is fixedly connected to the bottom end of the stirring shaft.
In the embodiment, a control panel 10 is fixedly installed on the front surface of the dye box main body 1 and used for intelligently controlling electric components of the device, and automatic control is realized by arranging the control panel 10; the suspension brackets 3 are distributed on the outer periphery side of the rotating shaft 24 in an equiangular and circumferential manner, the number of the suspension brackets 3 is at least 3, the suspension brackets 3 are made of metal, the suspension brackets 3 are used for suspending dyed fabric, and the metal material is good in corrosion resistance; the steam spray nozzles 5 are symmetrically distributed on the inner wall of the dye box main body 1, the steam spray nozzles 5 are externally connected with steam pipelines, and the steam spray nozzles 5 are used for introducing steam into the dye box main body 1 for wet steaming; the air pump 72 and the drying box 73 are fixedly arranged on the outer wall of the dyeing box main body 1, one end of the guide pipe 71 extends to the inner cavity of the top of the dyeing box main body 1, the other end of the guide pipe 71 extends to the inner cavity of the heat insulation box 6, and steam with a large amount of heat in the inner cavity of the dyeing box main body 1 is pumped back to the heat insulation box 6 through the guide pipe 71; the heat preservation box 6 and the inner cavity of the dye box main body 1 are separated by an aluminum sheet, the inner cavity of the heat preservation box 6 is filled with water, and the aluminum sheet has good heat conducting property and can play a role in heat transfer; the drying box 73 is filled with drying agent, so that steam with a large amount of heat in the inner cavity of the dyeing box main body 1 can flow back to the inside of the heat preservation box 6 after being dried by the drying box 73, and water in the heat preservation box 6 is heated by the hot steam.
When the dyeing box is used, the box door 9 is opened, the active dye solution is added into the dyeing box main body 1, the polyester-viscose fabric is placed on the suspension bracket 3 after dyeing is finished, high-temperature steam is introduced from the steam nozzle 5 for wet steaming, the air cylinder 21 is arranged at the top of the dyeing box main body 1 during wet steaming, the air cylinder 21 can drive the pneumatic telescopic rod 22 to stretch and retract so as to drive the motor 23 to ascend and descend, meanwhile, the motor 23 can drive the fabric on the suspension bracket 3 to rotate through driving the rotating shaft 24 to rotate, so that the fabric placed on the suspension bracket 3 can be continuously turned over and the adaptive adjustment of height when the wet steaming is carried out in the dyeing box main body 1, the problems that the traditional polyester-viscose fabric is generally hung at a fixed position during wet steaming and is unevenly heated to cause uneven dyeing are solved, poor dyed end product; when simultaneously dyeing the inside wet of case main part 1 and evaporating, high temperature steam gathers in the inside top inner chamber of case main part 1 easily, it is inhomogeneous when wet evaporating to lead to dyeing the inside washing of case main part 1 to glue the surface fabric, direct emission calorific loss pollutes seriously, this device is through setting up aspiration pump 72, can have a large amount of thermal steam to flow back to insulation can 6 inside through drying cabinet 73 drying process back again with dyeing the 1 inner chamber of case main part through pipe 71, rethread insulation can 6 carries out water bath heat preservation heating to dyeing case main part 1, and then make the heat obtain cyclic utilization, reduce the energy consumption loss, it is more energy-concerving and environment-protective.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Wash the wet low salt dyeing apparatus that evaporates of reactive dye who glues the surface fabric, including dye box main part (1), its characterized in that: the automatic dyeing box is characterized in that a rotary lifting mechanism (2) is installed inside the dyeing box main body (1), the rotary lifting mechanism (2) comprises a cylinder (21) installed at the top of the dyeing box main body (1), a pneumatic telescopic rod (22) is fixedly connected to the bottom end of the cylinder (21), a motor (23) is fixedly connected to the bottom end of the pneumatic telescopic rod (22), a rotating shaft (24) is fixedly connected to the output end of the motor (23) through a shaft coupler, a connecting rod (4) is fixedly connected to the periphery of the outer wall of the rotating shaft (24), a suspension frame (3) is fixedly connected to the tail end of the connecting rod (4), steam spray nozzles (5) are fixedly installed on the inner walls of two sides of the dyeing box main body (1) respectively, an insulation box (6) is fixedly installed on the periphery of the outer wall of the dyeing box main body (1), and a steam backflow mechanism (7) is arranged between the dyeing box main body (1) and a box door (9), the bottom of the dye box main body (1) is provided with a waste discharge port (8), and the front of the dye box main body (1) is provided with a box door (9);
the steam backflow mechanism (7) comprises a guide pipe (71), the dye box main body (1) is communicated with the heat preservation box (6) through the guide pipe (71), and an air suction pump (72) and a drying box (73) are sequentially and fixedly installed on the guide pipe (71) from top to bottom.
2. The wet-steaming low-salt dyeing device for the reactive dye of the polyester-viscose fabric according to claim 1, characterized in that: the front surface of the dye box main body (1) is fixedly provided with a control panel (10) for intelligently controlling the electric power components of the device.
3. The wet-steaming low-salt dyeing device for the reactive dye of the polyester-viscose fabric according to claim 1, characterized in that: the suspension brackets (3) are distributed on the outer periphery side of the rotating shaft (24) in an equiangular and circumferential manner, the number of the suspension brackets (3) is at least 3, and the suspension brackets (3) are made of metal.
4. The wet-steaming low-salt dyeing device for the reactive dye of the polyester-viscose fabric according to claim 1, characterized in that: the steam spray heads (5) are symmetrically distributed on the inner wall of the dye box main body (1), and steam pipelines are connected to the outer portions of the steam spray heads (5).
5. The wet-steaming low-salt dyeing device for the reactive dye of the polyester-viscose fabric according to claim 1, characterized in that: the air suction pump (72) and the drying box (73) are fixedly installed on the outer wall of the dyeing box main body (1), one end of the guide pipe (71) extends to the inner cavity of the top of the dyeing box main body (1), and the other end of the guide pipe extends to the inner cavity of the heat insulation box (6).
6. The wet-steaming low-salt dyeing device for the reactive dye of the polyester-viscose fabric according to claim 1, characterized in that: the heat preservation box (6) is separated from the inner cavity of the dye box main body (1) through an aluminum sheet, and the inner cavity of the heat preservation box (6) is filled with water.
7. The wet-steaming low-salt dyeing device for the reactive dye of the polyester-viscose fabric according to claim 1, characterized in that: the drying box (73) is filled with a drying agent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221110677.7U CN217149594U (en) | 2022-05-10 | 2022-05-10 | Low salt dyeing device is evaporated to active dye wet that washes and glues surface fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221110677.7U CN217149594U (en) | 2022-05-10 | 2022-05-10 | Low salt dyeing device is evaporated to active dye wet that washes and glues surface fabric |
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| Publication Number | Publication Date |
|---|---|
| CN217149594U true CN217149594U (en) | 2022-08-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221110677.7U Active CN217149594U (en) | 2022-05-10 | 2022-05-10 | Low salt dyeing device is evaporated to active dye wet that washes and glues surface fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217149594U (en) |
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2022
- 2022-05-10 CN CN202221110677.7U patent/CN217149594U/en active Active
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