CN217143709U

CN217143709U - Tooling plate for down lamp production and production system

Info

Publication number: CN217143709U
Application number: CN202220990152.0U
Authority: CN
Inventors: 杨永; 施源英; 徐振; 刘伟; 秦修领; 骆兆勇
Original assignee: Risen Energy Co Ltd
Current assignee: Risen Energy Co Ltd
Priority date: 2022-04-26
Filing date: 2022-04-26
Publication date: 2022-08-09
Anticipated expiration: 2032-04-26

Abstract

The application discloses a tooling plate for down lamp production, which comprises a plate body, wherein a plurality of positioning seats for placing down lamps and a test module for testing the power of the down lamps are arranged on the plate body; the plate body is provided with at least one positioning component, so that the plate body for placing down lamps of different models can be replaceably installed on a production line through the positioning component. Still disclose a production system for down lamp production, need adopt foretell frock board for down lamp production. The beneficial effect of this application: the plate body can be detachably arranged on a production line through the positioning part; thereby when needs are assembled and are detected the down lamp of different models, locating part can be quick breaks away from plate body and production line to the convenient plate body that will correspond the model is changed to the production line on, and then can satisfy the production demand of different models down lamps.

Description

Tooling plate for down lamp production and production system

Technical Field

The application relates to the field of lamp processing, in particular to a tool for installing a down lamp.

Background

The LED down lamp has been widely applied in the life of people, and the LED down lamp is mainly used in the illumination field of hotels and shopping malls in a large amount before. In recent years, with the development of LED tube light technology, the price is lower and lower, and nowadays, the LED tube light is widely used in home decoration.

When the existing LED down lamp is produced on a production line, the LED down lamp which is assembled needs to be subjected to power-on test, so that a tooling plate needs to be used, and the tooling plate can be used for the assembling process of the LED down lamp and can also be used for testing the assembled LED down lamp; but current frock board can not satisfy placing different model down lamps.

SUMMERY OF THE UTILITY MODEL

One of them aim at of this application provides one kind can satisfy the frock board that different model down lamps were assembled and were tested.

Another aim at of this application provides a can satisfy different model down lamps and assemble and test's production system.

In order to achieve the purpose, the technical scheme adopted by the application is as follows: a tooling plate for down lamp production comprises a plate body, wherein a plurality of positioning seats for placing down lamps and a test module for testing the power of the down lamps are arranged on the plate body; be provided with at least one locating component on the plate body to make and be used for placing different model down lamps the plate body passes through locating component installs in the production line replaceably, thereby passes through the change of plate body is in order to be used for assembling and testing the down lamp of different models.

Preferably, the positioning members are a pair and are disposed at opposite corners of the plate body.

Preferably, a pair of mounting holes is formed in opposite corners of the plate body, the positioning component is a T-shaped positioning pin which is fixedly inserted into the corresponding mounting holes, and the lower end of the positioning pin extends out of the mounting holes so as to be connected with a production line.

Preferably, the wear-resistant sleeve is fixedly installed in the installation hole, and the positioning pin is suitable for being fixedly connected with the wear-resistant sleeve.

Preferably, the positioning seat is provided with a positioning groove matched with the lamp holder in shape, and openings communicated with the positioning groove are formed in two sides of the positioning seat, so that the lamp holder can be conveniently grabbed.

Preferably, the side wall of constant head tank sets up in the spacing groove, the spacing groove is suitable for and carries out the joint cooperation with the stopper of lamp holder lateral wall to prevent that the lamp holder from taking place to deflect when assembling.

Preferably, the test module comprises sockets and test blocks, the number of the sockets corresponds to that of the positioning seats, and the sockets are electrically connected with the test blocks; the down lamp placed in the positioning seat is suitable for being correspondingly connected with the socket through a plug, so that when the plate body runs to a test station, the test station is suitable for being connected with the test block to test the power of the down lamp.

Preferably, the end face, facing the testing station, of the testing block is provided with a plurality of groups of jacks, and the testing block is suitable for being connected with probes of the testing station through the jacks.

Preferably, a plurality of lightening holes are formed in the plate body so as to reduce the weight of the whole tooling plate.

Preferably, the plate body is provided with a plurality of buckles for clamping and fixing the power line.

A production system for down lamp production, includes the above-mentioned frock board that is used for down lamp production.

Compared with the prior art, the beneficial effect of this application lies in:

(1) the plate body can be detachably arranged on a production line through the positioning part; thereby when needs are assembled and are detected the down lamp of different models, locating part can be quick breaks away from plate body and production line to the convenient plate body that will correspond the model is changed to the production line on, and then can satisfy the production demand of different models down lamps.

(2) Through placing down lamp on the positioning seat, can make things convenient for down lamp to assemble and power test on the production line.

(3) Through the test module, the automatic test of the down lamp on the production line can be realized conveniently.

Drawings

FIG. 1 is a schematic structural diagram of a downlight of the prior art;

FIG. 2 is a schematic view of the overall structure of the present invention;

fig. 3 is a schematic structural view in a top view direction of the present invention;

FIG. 4 is a schematic structural diagram of a test block of the present invention;

fig. 5 is a schematic structural view of the positioning seat of the present invention;

fig. 6 is a partial sectional view of the middle plate body of the present invention;

in the figure: the lamp comprises a down lamp 100, a lamp holder 110, a limit block 111, a power line 120, a plug 130, a plate body 2, a buckle 21, a lightening hole 22, a mounting hole 23, a positioning part 3, a positioning seat 4, a positioning groove 41, an opening 42, a limit groove 43, a socket 51, a test block 52, a jack 520 and a wear-resistant sleeve 6.

Detailed Description

The present application is further described below with reference to specific embodiments, and it should be noted that, without conflict, any combination between the embodiments or technical features described below may form a new embodiment.

In the description of the present application, it should be noted that, for the terms of orientation, such as "central", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., it indicates that the orientation and positional relationship shown in the drawings are based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be construed as limiting the specific scope of protection of the present application.

It is noted that the terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.

One aspect of the present application provides a tooling plate for down lamp production, as shown in fig. 2 to 6, wherein a preferred embodiment includes a plate body 2, and the tooling plate can be moved and transmitted along a production line for producing the down lamp 100 through the plate body 2. A plurality of positioning seats 4 for placing the down lamp 100 and a testing module for testing the power of the down lamp 100 are mounted on the plate body 2. Therefore, the down lamp 100 to be assembled can be placed on the positioning seat 4 and move to an assembling station along the production line along with the plate body 2 for assembly; after the assembly is completed, the down lamp 100 can move along the production line to the testing station along with the plate body 2, and is connected with the testing station through the testing module to complete the power test of the down lamp 100. Be provided with at least one locating part 3 on the plate body 2, plate body 2 can install on the production line through locating part 3 replaceably to when the down lamp 100 of different models need assemble and power test, can satisfy placing of the down lamp 100 of different models through changing different plate bodies 2.

It can be understood that, as shown in fig. 1, the downlight 100 is a conventional downlight and includes a lamp head 110 and a power cord 120 connected to the lamp head 110, and an end of the power cord 120 may be connected to a plug 130.

Specifically, the lamp head 110 of the down lamp 100 can be placed on the positioning seat 4 for positioning; the plug 130 may be connected to a test module. Therefore, when the plate body 2 drives the down lamp 100 to move to the assembling station, the lamp head 110 on the positioning seat 4 can be assembled, for example, the diffusion plate is installed. After the down lamp 100 is installed, the board body 2 can drive the down lamp 100 to continue to operate to the testing station, so that the testing station is connected with the testing module on the board body 2, and the power test of the lamp holder 110 is realized.

In the present embodiment, the number, shape, and arrangement of the positioning members 3 are various. For example, as shown in fig. 2 and 3, the positioning members 3 are provided in a pair and are disposed at diagonal positions of the plate body 2; thereby, a stable mounting structure can be formed to ensure that the plate body 2 can be kept stable when running along the production line.

It can be understood that the number of the positioning components 3 may be one, but at this time, a positioning structure needs to be arranged on the production line to cooperate with the positioning components 3 so as to ensure the installation stability of the board body 2. Of course, when the number of the positioning members 3 is three or more, the mounting stability of the plate body 2 can be ensured by directly passing through the positioning members 3. The positioning component 3 can also be arranged at the side of the plate body 2 and other positions where no interference is generated.

In this embodiment, as shown in fig. 2, 3 and 6, a pair of mounting holes 23 is formed at opposite corners of the plate body 2, the positioning component 3 is a T-shaped positioning pin, the positioning pin can be fastened and inserted into the corresponding mounting hole 23, and the lower end of the positioning pin extends out of the mounting hole 23. Therefore, when the plate body 2 is installed on a production line, the lower part of the positioning pin extending out of the installation hole 23 can be conveniently connected with the production line.

It can be understood that, be provided with the hole of pegging graft with the locating pin on the production line to plate body 2 passes through the locating pin and installs when the production line, and plate body 2 can freely carry out complete restriction to plate body 2's horizontal direction through the mounting structure at diagonal angle, in order to guarantee plate body 2 at horizontal direction's stability.

In this embodiment, as shown in fig. 6, a flexible wear-resistant sleeve 6 is tightly fixed in the mounting hole 23, and the positioning pin can be fixed to the plate body 2 by tightly connecting with the wear-resistant sleeve 6.

It will be appreciated that the plate body 2 needs to be replaced frequently as the production line requires assembly and testing of different models of downlights 100. At plate body 2 in-process of changing, the locating pin can often touch with the production line to cause locating pin and mounting hole 23 to produce the wearing and tearing pine to take off easily. Because the positioning pin is basically a standard component, the positioning pin cannot be tightly connected with the mounting hole 23 after the mounting hole 23 is abraded. And through installing wear-resisting cover 6 in mounting hole 23, can be after locating pin and wear-resisting cover 6 produce wearing and tearing, change new wear-resisting cover 6 in order to guarantee that locating pin and mounting hole 23 carry out stable connection.

Meanwhile, the wear-resistant sleeve 6 can also be made of a flexible material, so that the impact generated when the plate body 2 is replaced can be reduced through the elastic deformation of the wear-resistant sleeve 6, and the abrasion of the positioning pin to the mounting hole 23 can be reduced or avoided. Simultaneously, the deformation of the wear-resistant sleeve 6 can also ensure that the positioning pin can be stably connected with the production line under the condition of insufficient installation precision.

In this embodiment, as shown in fig. 2 and 3, a plurality of lightening holes 22 are provided on the plate body 2, and the weight of the entire plate body 2 can be reduced by providing the lightening holes 22, so that an operator can replace the plate body 2 conveniently.

It will be appreciated that the lightening holes 22 may be arranged symmetrically on the plate body 2 in order to ensure a balanced overall structure of the plate body 2.

In this embodiment, as shown in fig. 2 and fig. 3, the plate body 2 is further provided with a plurality of buckles 21 for fastening and fixing the power cord 120. The power lines 120 can be arranged stably through the fasteners 21, so that the power lines 120 are prevented from interfering with assembly due to swinging in the process that the plate body 2 runs along the production line.

In this embodiment, the number of the positioning seats 4 may be set according to actual needs, for example, as shown in fig. 2 and fig. 3, the number of the positioning seats 4 is two, and the two pairs of positioning seats 4 are neatly arranged on the plate body 2.

In this embodiment, as shown in fig. 5, the positioning seats 4 are provided with positioning grooves 41 adapted to the shape of the lamp head 110, and the two sides of the positioning seat 4 are provided with openings 42 communicated with the positioning grooves 41. Therefore, when the lamp head 110 is stably placed in the positioning groove 41, the lamp head 110 partially extends to two sides of the positioning seat 4 along the opening 42, so that after the down lamp 100 is assembled and tested, the lamp head 110 can extend out of the opening 42 to grab, and the lamp head 110 can be conveniently taken.

It can be understood that the shape of the positioning slot 41 is adapted to the lamp head 110, so that different types of the down lamp 100 can correspond to different types of the positioning slot 41. The positioning grooves 41 of the same type are disposed on the same plate body 2, and the positioning grooves 41 of different types are disposed on different plate bodies 2. Therefore, when the production line is used for assembling and testing the down lamps 100 of different models, different plate bodies 2 need to be replaced. Certainly, the positioning seat 4 can be detachably mounted on the plate body 2, so that when the down lamp 100 of different models is assembled and tested, the down lamp 100 can be adapted by replacing the positioning seat 4 of different models on the plate body 2.

In this embodiment, as shown in fig. 5, the side wall of the positioning groove 41 is disposed in the limiting groove 43, and the limiting groove 43 can be engaged with the limiting block 111 on the side wall of the lamp head 110. Therefore, when the lamp head 110 is placed in the positioning groove 41, the limit of the horizontal rotation freedom degree of the lamp head 110 can be realized through the matching of the limiting block 111 and the limiting groove 43, so that the lamp head 110 is prevented from deflecting during assembly.

In this embodiment, as shown in fig. 2 and fig. 3, the testing module includes sockets 51 and testing blocks 52, the number of the sockets 51 corresponds to the number of the positioning seats 4, and the sockets 51 are electrically connected to the testing blocks 52. When the lamp head 110 of the down lamp 100 is placed in the positioning groove 41, the power cord 120 connected with the lamp head 110 is correspondingly connected with the socket 51 through the plug 130. So that when the board body 2 moves to the test station, the test station can perform the power test of the downlight 100 through the connection with the test block 52.

It is understood that the socket 51 and the test block 52 may be electrically connected by wires, or may be connected by a circuit embedded in the board 2. The wire can set up in plate body 2 inside, also can be provided with plate body 2's outside, if the wire sets up in plate body 2's outside, the wire also can carry out the joint through buckle 21 and fix.

In this embodiment, as shown in fig. 4, a plurality of sets of insertion holes 520 are disposed on an end surface of the testing block 52 facing the testing station, and each set of insertion holes 520 corresponds to one socket. Thereby when plate body 2 moves to the test station along the production line, the cylinder of test station can drive the probe and remove to the terminal surface of testing piece 52, links up until probe and jack 520, and then switches on in order to realize the power test to down lamp 100 to testing piece 52 through to the probe.

Another aspect of the application provides a production system for down lamp production, and the production system can use the above-mentioned frock board for down lamp production to carry out the production of different model down lamps 100.

It is understood that the production system may be a production line for producing the downlight 100, and may also be a device for producing the downlight 100.

The foregoing has described the general principles, essential features, and advantages of the application. It will be understood by those skilled in the art that the present application is not limited to the embodiments described above, which are merely illustrative of the principles of the application, but that various changes and modifications may be made without departing from the spirit and scope of the application, and these changes and modifications are intended to be within the scope of the application as claimed. The scope of protection claimed by this application is defined by the following claims and their equivalents.

Claims

1. The utility model provides a frock board for down lamp production, includes the plate body, its characterized in that: a plurality of positioning seats for placing the down lamp and a test module for testing the power of the down lamp are arranged on the plate body; the plate body is provided with at least one positioning component, and the plate body is suitable for being replaceably installed on a production line through the positioning component.

2. A tooling plate for the production of downlights according to claim 1, wherein: the positioning parts are a pair and symmetrically arranged at opposite angles of the plate body.

3. A tooling plate for the production of downlights according to claim 2, wherein: a pair of mounting holes is formed in opposite corners of the plate body, the positioning component is a T-shaped positioning pin, and the positioning pin is fixedly inserted in the corresponding mounting holes.

4. A tooling plate for the production of downlights according to claim 3, wherein: wear-resisting cover is all tightly installed to the mounting hole, the locating pin be suitable for with wear-resisting cover carries out fastening connection.

5. A tooling plate for the production of downlights according to claim 1, wherein: the lamp holder is characterized in that the positioning seat is provided with a positioning groove matched with the lamp holder in shape, and openings communicated with the positioning groove are formed in two sides of the positioning seat.

6. A tooling plate for the production of downlights according to claim 5, wherein: the lateral wall of constant head tank sets up in the spacing groove.

7. A tooling plate for the production of downlights according to any of claims 1 to 6, wherein: the test module comprises sockets and test blocks, the number of the sockets corresponds to that of the positioning seats, and the sockets are electrically connected with the test blocks; the down lamp placed in the positioning seat is suitable for being correspondingly connected with the socket through a plug, so that when the plate body runs to a test station, the test station is connected with the test block to test the power of the down lamp.

8. A tooling plate for the production of downlights according to claim 1, wherein: a plurality of lightening holes are formed in the plate body.

9. A tooling plate for the production of downlights according to claim 1, wherein: the plate body is provided with a plurality of buckles for clamping and fixing the power line.

10. The utility model provides a production system for down lamp production which characterized in that: a tooling plate for down lamp production comprising any one of claims 1 to 9.