CN217142803U - Automatic welding device for automobile instrument panel tubular beam assembly - Google Patents
Automatic welding device for automobile instrument panel tubular beam assembly Download PDFInfo
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- CN217142803U CN217142803U CN202123340651.XU CN202123340651U CN217142803U CN 217142803 U CN217142803 U CN 217142803U CN 202123340651 U CN202123340651 U CN 202123340651U CN 217142803 U CN217142803 U CN 217142803U
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- beam assembly
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- 238000003466 welding Methods 0.000 title claims abstract description 82
- 238000003860 storage Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 230000001681 protective effect Effects 0.000 description 1
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Abstract
The utility model relates to a welding equipment's technical field discloses an automatic welder of motormeter dish tubular beam assembly, its characterized in that: including the rectangle support the both sides of rectangle support set up actuating mechanism, and the next door is provided with welding robot set up a plurality of air jig on the top surface of rectangle support, air jig is used for carrying out automatic tightening or removing automatic tightening with each work piece of panel board tubular beams assembly, actuating mechanism is used for driving the rectangle support and is the upset motion to make things convenient for welding robot to implement the welding from the bottom surface of rectangle support, perhaps drive the appointed angle of rectangle support rotation, implement the welding with the partial position of convenient welding robot to panel board tubular beams assembly. The utility model discloses a welding set simple structure, easy to carry out can satisfy the current production mode of car, and reliable and stable, efficient, and the facilitate promotion is used.
Description
Technical Field
The utility model relates to a welding equipment's technical field, concretely relates to automatic welder of motormeter dish tubular beams assembly.
Background
The automobile instrument panel tubular beam assembly is a structural member for providing support for instrument panel decorating parts and accessories thereof, steering columns, safety airbags and other parts, and is an auxiliary clamp and a positioning support member in the assembly process of the instrument panel tubular beam assembly. The instrument panel tubular beam body is generally formed by welding two tubular beams with the same or different pipe diameters, and parts such as a connecting support, a steering column mounting support, a positioning support and a fixed support are sequentially welded on the instrument panel tubular beam body from left to right, so that the structural rigidity of the automobile instrument panel tubular beam assembly is seriously influenced by the quality of welding quality.
At present, the welding of the tubular beam assembly of the automobile instrument panel mainly comprises manual welding and semi-automatic welding, wherein the manual welding is easily influenced by operators, on one hand, the welding quality is reduced due to the fact that the operators cannot guarantee the welding consistency along with the lengthening of the welding time, on the other hand, the welding quality difference in the same batch is large due to the fact that the operators have different welding qualities, and finally the service life of the tubular beam assembly of the automobile instrument panel is reduced; the semi-automatic welding production line is usually used for semi-automatic welding of a certain part of the tubular beam assembly of the automobile instrument panel, such as a steering column mounting bracket and the like, and the automatic welding of the whole tubular beam assembly of the automobile instrument panel is not provided.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic welder of motormeter dish tubular beams assembly has solved current panel board tubular beams assembly welding time long, and the quality difference is great, life decline scheduling problem.
The utility model discloses the following technical scheme of accessible realizes:
the utility model provides a welding set of motormeter dish tubular beams assembly, includes the rectangle support the both sides of rectangle support set up actuating mechanism, and the next door is provided with welding robot set up a plurality of pneumatic fixtures on the top surface of rectangle support, pneumatic fixture is used for carrying out self-holding or removing self-holding with each work piece of panel board tubular beams assembly, actuating mechanism is used for driving the rectangle support and is the upset motion to make things convenient for welding robot to implement the welding from the bottom surface of rectangle support, perhaps drive the appointed angle of rectangle support rotation, implement the welding to the partial position of panel board tubular beams assembly to make things convenient for welding robot.
Further, actuating mechanism includes two backup pads of parallel arrangement, and they are close to the both sides setting of rectangular support for support rectangular support be provided with the through-hole in the backup pad the inside bearing that sets up of through-hole the crossbeam center of rectangular support both sides all is provided with the screw hole, and the one end of pivot is provided with the external screw thread, and it passes bearing and screw hole cooperation, the other end of pivot and the output shaft of motor, the motor is used for driving the pivot rotatory to it overturns to drive rectangular support from the top surface to the bottom surface or from the bottom surface to the top surface.
Furthermore, a plurality of supporting legs are arranged on the bottom surface of the supporting plate, and a plurality of supporting legs are also arranged on the bottom surface of the rectangular support.
Further, a plurality of hollows are arranged on the rectangular support, the hollows correspond to partial positions of the instrument panel tubular beam assembly, and the instrument panel tubular beam assembly is integrally and transversely arranged on the rectangular support.
Furthermore, panel board tubular beams assembly includes main driving tubular beams, copilot tubular beams to and the steering column installing support, tubular beams left side installing support, tubular beams right side installing support, bin installing support, locating support and the fixed bolster of being connected with it, all pneumatic fixture set up along the both sides of main driving tubular beams, copilot tubular beams's extending direction.
The utility model discloses profitable technological effect lies in:
compared with manual welding and semi-automatic welding production lines, the welding device of the utility model realizes the automatic welding of the tubular beam assembly of the automobile instrument panel, integrates the welding of the tubular beam assembly of the instrument panel and the welding station of the accessories thereof, avoids redundant stations, greatly shortens the welding time of the tubular beam assembly, improves the overall production efficiency, can finish the welding task with higher efficiency while ensuring the consistency of the welding quality, saves the cost and prolongs the service life of the tubular beam assembly of the instrument panel;
and simultaneously, the utility model discloses a welding set simple structure, easy to carry out can satisfy the current production mode of car, and reliable and stable, efficient, the facilitate promotion is used.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic structural view of the instrument panel tubular beam assembly of the present invention;
the device comprises a rectangular support 1, a welding robot 2, a pneumatic clamp 3, a dashboard tubular beam assembly 4, a support plate 5 and a support leg 6.
Detailed Description
The following detailed description of the preferred embodiments of the present invention is provided in connection with the accompanying drawings.
As shown in fig. 1-2, the utility model provides a welding set of motormeter dish tubular beams assembly, including rectangular support 1, both sides at rectangular support 1 set up actuating mechanism, the next door is provided with welding robot 2, set up a plurality of pneumatic fixture 3 on rectangular support 1's top surface, these pneumatic fixture 3 are used for carrying out automatic tightening or removing automatic tightening with each work piece of panel board tubular beams assembly 4, this actuating mechanism is used for driving rectangular support 1 and is turning motion, in order to make things convenient for welding robot 2 to implement the welding from rectangular support 1's bottom surface, perhaps drive rectangular support 1 and rotate appointed angle, in order to make things convenient for welding robot 2 to implement the welding to panel board tubular beams assembly 4's partial position. The instrument panel tubular beam assembly 4 is integrally in a long strip shape and comprises a main driving tubular beam, a secondary driving tubular beam and all accessory parts connected with the main driving tubular beam and the secondary driving tubular beam, wherein the accessory parts comprise a steering column mounting bracket, a left tubular beam mounting bracket, a right tubular beam mounting bracket, a storage box mounting bracket, a positioning bracket, a fixing bracket and the like, and are arranged along two sides of the extension direction of the main driving tubular beam and the secondary driving tubular beam, so that all pneumatic clamps 3 are basically arranged at two sides, all parts of the instrument panel tubular beam assembly are conveniently tightened, the pneumatic clamps 3 take cylinders as power devices, and therefore, the tightening blocks connected with push rods are driven to be pressed down or lifted up, a workpiece is automatically pressed to the positioning clamps or is not pressed down, meanwhile, the rectangular bracket 1 is driven to turn over or rotate at a designated angle by means of a driving mechanism, and the welding robot 2 can weld all parts of the instrument panel tubular beam assembly 4 from the top surface or the bottom surface of the rectangular bracket 1 And the welding or the welding of certain characteristic parts realizes the automatic operation of the welding of the whole instrument panel tubular beam assembly 4, greatly shortens the welding time of the tubular beam assembly, improves the whole production efficiency, can finish the welding task with higher efficiency while ensuring the consistency of the welding quality, saves the cost and prolongs the service life of the instrument panel tubular beam assembly.
This actuating mechanism includes two backup pads 5 of parallel arrangement, be used for supporting rectangular support 1, they are close to the both sides setting of rectangular support 1, can be close to length direction's both sides setting, be provided with the through-hole in backup pad 5, set up the bearing inside the through-hole, the crossbeam center at rectangular support 1 both sides all is provided with the screw hole, the one end of pivot is provided with the external screw thread, it passes bearing and screw hole cooperation, the other end of this pivot and the output shaft of motor, this motor is used for driving the pivot rotation, thereby it turns over to the top surface from the top surface to the bottom surface or from the bottom surface to the top surface to drive rectangular support 1. Meanwhile, the bottom surface of the supporting plate 2 is provided with a plurality of supporting feet 6, the supporting plate 1 can be fixedly arranged on the ground by means of bolts, the bottom surface of the rectangular support 1 is also provided with a plurality of supporting feet 6, the supporting feet 6 can be arranged on two sides of the rectangular support 1 in the width direction in a row, the rectangular support 1 is supported together, and the stability of the whole structure is improved.
In addition, in order to conveniently realize the front and back arrangement of the instrument panel tubular beam assembly, the instrument panel tubular beam assembly 4 is transversely arranged on the rectangular support 1, a plurality of hollows are arranged on the rectangular support 1, and the parts of the hollows corresponding to the instrument panel tubular beam assembly are positions needing back side welding.
When the automatic welding device of the utility model is used for welding, each part of the instrument panel tubular beam assembly is placed at the position of the positioning clamp of each pneumatic clamp according to the assembly rule, the pneumatic clamp is started to clamp the assembly, after the instrument panel tubular beam assembly is placed and clamped, starting the welding robot, welding by using a corresponding robot welding program compiled in advance, firstly, welding the upper part of the instrument panel tubular beam assembly, wherein the welding current, the welding voltage, the welding speed, the wire feeding speed and the flow rate of the protective gas of the welding robot need to be adjusted in advance according to the actual requirements, according to the welding requirement, the rectangular bracket is controlled to rotate to a specified angle through the driving mechanism in real time so that the welding gun can reach certain special welding positions conveniently, when the main driving pipe beam and the steering column mounting support are welded, and a welding gun of a welding robot needs to be cleaned after welding; after the upper welding station is finished, the rectangular support is controlled to turn over through the driving mechanism, namely rotate 180 degrees, the process is repeated, and the lower welding of the instrument panel tubular beam assembly is completed.
Although specific embodiments of the present invention have been described above, it will be appreciated by those skilled in the art that these embodiments are merely illustrative and various changes or modifications may be made therein without departing from the principles and spirit of the invention, and therefore, the scope of the invention is defined by the appended claims.
Claims (5)
1. The utility model provides an automatic welder of motormeter dish tubular beam assembly which characterized in that: including the rectangle support the both sides of rectangle support set up actuating mechanism, and the next door is provided with welding robot set up a plurality of air jig on the top surface of rectangle support, air jig is used for carrying out automatic tightening or removing automatic tightening with each work piece of panel board tubular beams assembly, actuating mechanism is used for driving the rectangle support and is the upset motion to make things convenient for welding robot to implement the welding from the bottom surface of rectangle support, perhaps drive the appointed angle of rectangle support rotation, implement the welding with the partial position of convenient welding robot to panel board tubular beams assembly.
2. The automatic welding device for the tubular beam assembly of the automobile instrument panel according to claim 1, wherein: the driving mechanism comprises two supporting plates which are arranged in parallel, the two supporting plates are arranged close to two sides of the rectangular support and used for supporting the rectangular support, through holes are formed in the supporting plates, bearings are arranged inside the through holes, threaded holes are formed in the centers of the cross beams on two sides of the rectangular support, external threads are arranged at one ends of the rotating shafts and penetrate through the bearings to be matched with the threaded holes, the other ends of the rotating shafts are connected with an output shaft of a motor, and the motor is used for driving the rotating shafts to rotate so as to drive the rectangular support to turn from the top surface to the bottom surface or from the bottom surface to the top surface.
3. The automatic welding device for the tubular beam assembly of the automobile instrument panel according to claim 2, wherein: the bottom surface of the supporting plate is provided with a plurality of supporting legs, and the bottom surface of the rectangular support is also provided with a plurality of supporting legs.
4. The automatic welding device for the tubular beam assembly of the automobile instrument panel according to claim 1, wherein: the instrument panel pipe beam assembly is characterized in that a plurality of hollows are arranged on the rectangular support, the hollows correspond to partial positions of the instrument panel pipe beam assembly, and the instrument panel pipe beam assembly is transversely arranged on the rectangular support as a whole.
5. The automatic welding device for the tubular beam assembly of the automobile instrument panel according to claim 1, wherein: the instrument panel tubular beam assembly comprises a main driving tubular beam, an auxiliary driving tubular beam, a steering column mounting support, a tubular beam left mounting support, a tubular beam right mounting support, a storage box mounting support, a positioning support and a fixing support, wherein the steering column mounting support, the tubular beam left mounting support, the tubular beam right mounting support, the storage box mounting support, the positioning support and the fixing support are connected with the main driving tubular beam and the auxiliary driving tubular beam, and all the pneumatic clamps are arranged along two sides of the extension direction of the main driving tubular beam and the auxiliary driving tubular beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123340651.XU CN217142803U (en) | 2021-12-28 | 2021-12-28 | Automatic welding device for automobile instrument panel tubular beam assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123340651.XU CN217142803U (en) | 2021-12-28 | 2021-12-28 | Automatic welding device for automobile instrument panel tubular beam assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217142803U true CN217142803U (en) | 2022-08-09 |
Family
ID=82686155
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123340651.XU Expired - Fee Related CN217142803U (en) | 2021-12-28 | 2021-12-28 | Automatic welding device for automobile instrument panel tubular beam assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217142803U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116511793A (en) * | 2023-04-19 | 2023-08-01 | 苏州烨玛斯腾精密制造有限公司 | Welding and detection integrated chemical engineering of automobile instrument board tube beam assembly |
-
2021
- 2021-12-28 CN CN202123340651.XU patent/CN217142803U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116511793A (en) * | 2023-04-19 | 2023-08-01 | 苏州烨玛斯腾精密制造有限公司 | Welding and detection integrated chemical engineering of automobile instrument board tube beam assembly |
| CN116511793B (en) * | 2023-04-19 | 2023-11-28 | 苏州烨玛斯腾精密制造有限公司 | Welding and detection integrated chemical engineering of automobile instrument board tube beam assembly |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220809 |