CN217141481U

CN217141481U - Ultrasonic cleaning machine

Info

Publication number: CN217141481U
Application number: CN202120650481.6U
Authority: CN
Inventors: 费庆民; 黄栋; 金炳余; 曾代明
Original assignee: Zhejiang Jinchang Spring Co ltd
Current assignee: Zhejiang Jinchang Spring Co ltd
Priority date: 2021-03-30
Filing date: 2021-03-30
Publication date: 2022-08-09
Anticipated expiration: 2031-03-30

Abstract

The utility model relates to an ultrasonic cleaning machine, including the frame, the frame is equipped with a plurality of washing tanks, and two drive wheels are installed in the inner wall rotation of the relative both sides of washing tank, and the frame is equipped with first driving piece, and first driving piece is connected with the drive wheel, and the washing tank is equipped with the washing bucket that the lateral wall is latticed, and the both ends of wasing the bucket are equipped with the pivot, and the downside of pivot and the upside laminating of two drive wheels are supported tightly, and the frame is equipped with drainage mechanism, dry mechanism. This application has the part and places the washing bucket in the washing bucket back through the cooperation of pivot with the drive wheel and put in the washing bucket, drive the drive wheel through first driving piece and wash the bucket and rotate then start supersonic generator and clear up the part in the washing bucket, wash the back and take out water liquid with drainage mechanism, it is dry to start dry mechanism to carry out the part, make the part wash the back and need not to remove the water process through the manual work, reduce the cost of labor and the production cost's of part effect.

Description

Ultrasonic cleaning machine

Technical Field

The application relates to the field of cleaning machines, in particular to an ultrasonic cleaning machine.

Background

Ultrasonic cleaning is a process of using cavitation formed in liquid by ultrasonic waves to make the liquid vibrate along with the ultrasonic waves, so that a dirt layer surrounded by the liquid is dispersed and emulsified, and the dirt layer is peeled off from the surface of a part.

The ultrasonic cleaner is the equipment which utilizes the above far-away cleaning to the parts, when cleaning, the parts are immersed into water liquid or the surfaces of the parts are sprayed with the water liquid, the ultrasonic generator is started to send ultrasonic waves to resonate the water liquid, and then the surfaces of the parts can be cleaned, and the parts can be cleaned comprehensively by the ultrasonic cleaner due to the combination of the ultrasonic waves and the water liquid.

With respect to the related art among the above, the inventors consider that the following drawbacks exist: after the parts are taken out of the ultrasonic cleaning machine after being cleaned, as more water stains exist on the parts, the parts need to be dried through a large amount of manual work after being cleaned in order to prevent the parts from being rusted, and the cost is high.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem that the parts need consume a large amount of cost of labor to wipe dry after the parts are cleaned in the ultrasonic cleaning machine, the application provides an ultrasonic cleaning machine.

The application provides an ultrasonic cleaner adopts following technical scheme:

the utility model provides an ultrasonic cleaning machine, includes the frame, the frame is provided with a plurality of washing tanks, the inner wall of the relative both sides of washing tank all rotates installs two drive wheels, the axis of drive wheel is the level and is parallel to each other, and is same two of washing tank inner wall the axis of drive wheel is equal height, the frame is provided with first driving piece, first driving piece with the drive wheel is connected, be provided with the washing bucket that the lateral wall is latticed in the washing tank, the length direction's of washing bucket both ends face all is provided with the pivot, arbitrary the pivot is located the homonymy the drive wheel top just the lower lateral wall of pivot supports tightly with two the side wall laminating of going up of drive wheel, the frame is provided with drainage mechanism, drainage mechanism with the washing tank is connected, the frame is provided with the dry mechanism who is used for dry part.

Through adopting above-mentioned technical scheme, start ultrasonic cleaner after injecting proper amount cleaner in the washing tank, the part is placed in the washing bucket, then place the washing bucket in the washing bucket through the cooperation of two pivots and drive wheel, drive the drive wheel and wash the bucket through first driving piece and rotate, and then clear up the part in the washing bucket, it takes out the water liquid in the washing tank from the back and starts dry mechanism again and dry the part to wash after accomplishing to wash, make the part wash need not to carry out subsequent dewatering process through the manual work after accomplishing, and then reduced the consumption of cost of labor, the whole manufacturing cost of part has been reduced.

Optionally, the drying mechanism includes the exhaust fan, the air intake cover of exhaust fan installs the dust screen, the exhaust fan is installed the frame, the exhaust fan orientation wash the bucket orientation air-out.

Through adopting above-mentioned technical scheme, after the part is accomplished by the clearance, start drainage mechanism with the water liquid discharge back in the washing tank, can start the exhaust fan and carry out the air-out towards wasing the bucket, along with the part that drives in the washing bucket of the rotation of wasing the bucket overturns, the water stain of remaining on part surface can be blown down from the part surface by the powder exhauster more comprehensively for the drying effect preferred of part.

Optionally, first driving piece includes first motor, first motor with the frame is connected, the coaxial first action wheel that is provided with of output shaft of first motor, all the drive wheel orientation the one side of the lateral wall of washing tank is all coaxial to be provided with from the driving wheel, first motor the action wheel is connected with two of arbitrary side from the driving wheel transmission, the frame is rotated and is installed the second action wheel, the second action wheel with be located two of the opposite side of the lateral wall of washing tank from the driving wheel transmission connection, the second action wheel with first motor transmission is connected.

Through adopting above-mentioned technical scheme, start two drive wheel rotations backs that first motor drove one side through first action wheel, second action wheel through being connected with first motor drive drives two drive wheels rotations of opposite side, then drive pivot and washing bucket rotation, and because two pivots of the both sides that drive the washing bucket simultaneously rotate, the drive power of first motor to pivot and washing bucket has been increased, and then make the pivot difficult and take place relative slip between the drive wheel, stability when having improved the washing bucket rotation.

Optionally, drainage mechanism includes the recovery pond, the outlet has been seted up to the purge tank bottom, the frame is provided with the drain pipe, the one end of drain pipe with outlet connection, the other end of drain pipe with the recovery pond is connected, the drain pipe is provided with the valve, the frame is provided with the water pump, the water inlet of water pump with the recovery pond lateral wall is connected just the water inlet of water pump is provided with the filter screen, the water pump is provided with the outlet pipe, the outlet pipe with the lateral wall of purge tank is connected.

Through adopting above-mentioned technical scheme, the part washs the back that finishes, opens the valve and can discharge the washing liquid in the washing tank to retrieve in the recovery pond through the drain pipe, when next batch part needs wash, closes the valve, starts the water pump and carries the washing liquid to circulate in the washing tank through the water pump again, and because the filter effect of filter screen for the cleanliness of the washing liquid in the washing tank is higher, has improved the cleaning performance of part.

Optionally, the tank bottom of the cleaning tank is funnel-shaped.

Through adopting above-mentioned technical scheme, be the washing tank bottom that leaks hopper-shaped and make the sweeps that are washed down from the part can discharge to the recovery pond through the drain pipe along the tank bottom of washing tank in, and then reduced the sweeps volume of remaining in the washing tank, improved the cleanliness factor of the washing liquid in the washing tank, and then improved the clean effect to the part.

Optionally, the cross section of the cleaning barrel is polygonal, a convex edge is arranged at the joint of two surfaces of the side wall of the cleaning barrel, and the length direction of the convex edge is arranged along the length direction of the cleaning barrel.

Through adopting above-mentioned technical scheme, the bead has increased the upset effect to the part in the washery tub when washery tub pivoted for on the part in the washery tub under being shaken by the ultrasonic wave filth is dissolved by the cleaning solution more easily, and then has increased the cleaning performance of part.

Optionally, one side of the rib departing from the side wall of the cleaning barrel is arc-shaped.

Through adopting above-mentioned technical scheme, make the bead be difficult for producing the scratch to the part surface when the upset part after the bead is the arc with the one side of part contact.

Optionally, the frame rotates and installs the mounting bracket, the rotation plane of mounting bracket is vertical, the exhaust fan is installed on the mounting bracket, the mounting bracket is rotatable extremely the exhaust fan orientation wash the bucket air-out, the frame is provided with the rotation motor, the mounting bracket has the worm wheel rather than axis of rotation coaxial arrangement, the coaxial being provided with of output shaft of rotation motor with worm wheel complex worm, the worm with the worm wheel meshing.

Through adopting above-mentioned technical scheme, after the part washs and finishes, the staff can start the rotation motor and drive the mounting bracket and rotate the notch department that leaves the washing tank to the exhaust fan for the staff is difficult for receiving the interference of exhaust fan when taking out the washing bucket from the washing tank.

Optionally, the exhaust fan is provided with the exhaust pipe, the one end of exhaust pipe with the air-out end of exhaust fan is connected and will the air-out end of exhaust fan covers, the length direction of exhaust pipe with the air-out direction of exhaust fan is parallel, the exhaust pipe with the end area of the one end that the exhaust fan is connected is greater than the exhaust pipe is kept away from the end area of the one end of exhaust fan, the mounting bracket horizontal slip installs the installation piece, the exhaust fan with the installation piece is connected, the mounting bracket is provided with the second driving piece, the second driving piece with the mounting bracket is connected.

Through adopting above-mentioned technical scheme, the exhaust pipe has increased the velocity of flow of the air that the exhaust fan blew off, and then has increased the exhaust effect of exhaust fan to the part in the washing bucket, has improved the air-dry speed of the part in the clean bucket, has improved the holistic clean efficiency of part then, and makes the exhaust fan be difficult for appearing omitting when air-drying the part through the reciprocal exhaust fan that slides of level.

Optionally, the second driving piece includes second motor and rack, rack horizontal installation be in the mounting bracket, the second motor with the exhaust fan is connected, the output shaft coaxial of second motor be provided with rack complex drive gear, drive gear with rack toothing.

Through adopting above-mentioned technical scheme, the second motor drives drive gear and can drive installation piece and exhaust fan through the cooperation between drive gear and the rack and carry out the level and slide after rotating, and removes the slip that makes installation piece and second motor comparatively stable through the cooperation between drive gear and the rack.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the cleaning machine is started after a proper amount of cleaning agent is injected into the cleaning tank, parts are placed in the cleaning barrel, then the cleaning barrel is placed in the cleaning barrel through the matching of two rotating shafts and a driving wheel, the driving wheel and the cleaning barrel are driven to rotate through a first driving piece, the parts in the cleaning barrel are cleaned, after the cleaning is finished, a drainage mechanism is started to pump water liquid in the cleaning tank away, then a drying mechanism is started to dry the parts, so that the subsequent water removal process is not needed through manual work after the parts are cleaned, the labor cost consumption is reduced, and the overall production cost of the parts is reduced;

2. after the parts are cleaned, the cleaning liquid in the cleaning tank can be discharged into the recovery tank through the drain pipe to be recovered by opening the valve, when the next batch of parts need to be cleaned, the valve is closed, the water pump is started to convey the cleaning liquid into the cleaning tank through the water pump again for recycling, and due to the filtering effect of the filter screen, the cleaning degree of the cleaning liquid in the cleaning tank is higher, and the cleaning effect of the parts is improved;

3. the exhaust pipe has increased the velocity of flow of the air that the exhaust fan blew off, and then has increased the drying effect of exhaust fan to the part in the washtub, has improved the air-dry speed of the part in the clean bucket, has improved the holistic clean efficiency of part then, and makes the exhaust fan be difficult for appearing when air-drying the part omitting through the reciprocal exhaust fan that slides of level.

Drawings

Fig. 1 is a schematic perspective view of the present application.

Fig. 2 is a schematic perspective view of the inside of the cleaning tank of the present application.

Fig. 3 is a schematic sectional view of the washing tub of the present application.

Fig. 4 is a schematic perspective view of a single cleaning tank with a frame cut away.

Reference numerals: 1. a frame; 11. a cleaning tank; 111. a water outlet; 12. a driving wheel; 2. a washing barrel; 21. a rotating shaft; 22. a convex edge; 3. a drying mechanism; 31. an exhaust fan; 32. a dust screen; 33. an exhaust duct; 4. a first driving member; 41. a first motor; 42. a first drive wheel; 43. a driven wheel; 44. a second drive wheel; 45. a chain; 5. a drainage mechanism; 51. a recovery tank; 52. a drain pipe; 53. a valve; 54. a water pump; 55. a water outlet pipe; 6. a mounting frame; 61. rotating the motor; 62. a worm gear; 63. a worm; 64. mounting blocks; 7. a second driving member; 71. a second motor; 72. a rack; 73. the gears are driven.

Detailed Description

The present application is described in further detail below with reference to figures 1-4.

The embodiment of the application discloses ultrasonic cleaner, refer to fig. 1, including placing frame 1 on ground, frame 1 has seted up five washing tanks 11 in parallel, and five washing tanks 11 all are cube form and five washing tank 11's length direction is parallel to each other, and five washing tank 11's length direction's terminal surface flushes. The bottoms of the five cleaning tanks 11 are funnel-shaped.

Referring to fig. 1 and 2, two driving wheels 12 are rotatably mounted at appropriate positions on both end surfaces of the cleaning tank 11 in the length direction, the rotation planes of the two driving wheels 12 are vertical, and the axes of the two driving wheels 12 are parallel to each other. The axes of the two driving wheels 12 are equal in height. A cleaning barrel 2 is arranged in the cleaning tank 11, the cross section of the cleaning barrel 2 is in a regular hexagon shape, and the side wall of the cleaning barrel 2 is in a net shape. The axis of the cleaning barrel 2 is parallel to the length direction of the cleaning tank 11, the two end faces of the cleaning barrel 2 are coaxially and fixedly provided with rotating shafts 21, and the lower side wall of any rotating shaft 21 is attached and abutted to the upper side walls of the two driving wheels 12 on the same side.

Referring to fig. 3, a rib 22 having a fan-shaped cross section is integrally formed at a joint of two side surfaces of an inner sidewall of the washing tub 2, a length direction of the rib 22 is parallel to an axis of the washing tub 2, and the rib 22 is equal to the washing tub 2.

Referring to fig. 2 and 4, the frame 1 is provided with a first driving member 4, the first driving member 4 includes a first motor 41 fixedly installed on the frame 1, an output shaft of the first motor 41 is coaxially and fixedly installed with a first driving wheel 42, the first driving wheel 42 may be provided with a sprocket, two driving wheels 12 on either side are coaxially and fixedly installed with a driven wheel 43 facing one end face of the cleaning tank 11, the driven wheel 43 is also provided as a sprocket, and the first driving wheel 42 and the driven wheel 43 are connected through a chain 45. The frame 1 is further rotatably provided with a second driving wheel 44, the second driving wheel 44 is coaxial with the first driving wheel 42, the second driving wheel 44 is also provided as a chain wheel, and the second driving wheel 44 is connected with the two driven wheels 43 on the other side through a chain 45. The first motor 41 is in transmission connection with the second driving wheel 44 through bevel gears.

Referring to fig. 1 and 2, the rack 1 is rotatably provided with the mounting frame 6, the rotation plane of the mounting frame 6 is vertical, the mounting frame 6 is horizontally provided with the mounting block 64 in a sliding manner, and the sliding direction of the mounting block 64 is perpendicular to the axis of the driving wheel 12. The frame 1 is fixedly provided with a rotating motor 61, the mounting frame 6 is coaxially and fixedly provided with a worm wheel 62 with the rotating axis thereof, the output shaft of the rotating motor 61 is integrally provided with a worm 63 matched with the worm wheel 62, and the worm wheel 62 is meshed with the worm 63.

Referring to fig. 1 and 2, the mounting block 6 is provided with a second driving member 7, the second driving member 7 includes a rack 72 horizontally and fixedly mounted on the mounting block 6 and a second motor 71 fixedly mounted on the mounting block 64, an output shaft of the second motor 71 is coaxially and fixedly mounted with a driving gear 73 matched with the rack 72, and the driving gear 73 is meshed with the rack 72.

Referring to fig. 1 and 2, the mounting block 64 is provided with the drying mechanism 3, the drying mechanism 3 includes an exhaust fan 31 fixedly mounted on the mounting block 64 and an exhaust duct 33 fixedly mounted at an air outlet end of the exhaust fan 31, an axis of the exhaust duct 33 is parallel to an air outlet direction of the exhaust fan 31, and an end area of one end of the exhaust duct 33 connected with the exhaust fan 31 is larger than an end area of one end of the exhaust duct 33 departing from the exhaust fan 31. The dust screen 32 is fixedly installed at the air inlet end of the exhaust fan 31, and the air inlet end of the exhaust fan 31 is covered by the dust screen 32. The mounting bracket 6 can rotate to the air outlet end of the exhaust pipe 33 to vertically exhaust air downwards towards the cleaning barrel 2.

Referring to fig. 1 and 4, the frame 1 is provided with a drainage mechanism 5, the drainage mechanism 5 comprises a recovery tank 51 fixedly installed right below the cleaning tank 11 through a bolt, a drainage port 111 is formed at the bottom of the cleaning tank 11, a vertical drainage pipe 52 is fixedly installed on the frame 1, the drainage pipe 52 is fixedly connected with the drainage port 111, the drainage pipe 52 is provided with a valve 53, and a switch of the valve 53 extends out of the frame 1. Frame 1 fixed mounting has water pump 54, and the water inlet of water pump 54 and the lateral wall fixed connection of recovery pond 51 and the water inlet of water pump 54 cover fixedly and have the filter screen, and the delivery port fixed mounting of water pump 54 has outlet pipe 55, and the lateral wall fixed connection of recovery pond 51 lateral wall and washing tank 11 is passed to the one end of outlet pipe 55.

The implementation principle of the ultrasonic cleaning machine in the embodiment of the application is as follows:

after the rotating shafts 21 at the two ends of the cleaning barrel 2 are respectively placed on the two driving wheels 12 at the two sides, the first motor 41 is started to drive the first driving wheel 42 to rotate, the output shaft of the first motor 41 drives the second driving wheel 44 to rotate through the bevel gear, so that four driving wheels 43 on the two opposite side walls of the cleaning tank 11 are driven to rotate, the driving wheels 12 are driven to rotate by the driving wheels 43, the rotating shafts 21 and the cleaning barrel 2 are driven to rotate, and when the cleaning barrel 2 rotates, parts in the cleaning barrel 2 are driven to turn over and clean through the convex ribs 22.

After finishing washing, the rotating motor 61 that starts drives the mounting bracket 6 and rotates to the air outlet of exhaust fan 31 and aim at washing bucket 2 after, starts exhaust fan 31 and carries out the air-out to washing bucket 2, then starts second motor 71 and drives installation piece 64 and exhaust fan 31 and carry out reciprocating sliding motion along the axis direction of washing bucket 2 and carry out whole blowing to washing bucket 2.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. An ultrasonic cleaner, characterized in that: the washing machine comprises a rack (1), wherein the rack (1) is provided with a plurality of washing tanks (11), two driving wheels (12) are rotatably arranged on the inner walls of two opposite sides of each washing tank (11), the axes of the driving wheels (12) are horizontal and parallel to each other, the axes of the two driving wheels (12) on the inner wall of the same washing tank (11) are equal in height, the rack (1) is provided with a first driving piece (4), the first driving piece (4) is connected with the driving wheels (12), a washing barrel (2) with latticed side walls is arranged in each washing tank (11), two end faces of the washing barrel (2) in the length direction are respectively provided with a rotating shaft (21), any rotating shaft (21) is positioned above the driving wheels (12) on the same side, the lower side wall of each rotating shaft (21) is tightly attached to the upper side walls of the two driving wheels (12), and the rack (1) is provided with a drainage mechanism (5), the drainage mechanism (5) is connected with the cleaning tank (11), and the rack (1) is provided with a drying mechanism (3) for drying parts.

2. An ultrasonic cleaning machine according to claim 1, wherein: drying mechanism (3) include exhaust fan (31), dust screen (32) are installed in the air intake cover of exhaust fan (31), exhaust fan (31) are installed frame (1), exhaust fan (31) orientation washing bucket (2) direction air-out.

3. An ultrasonic cleaning machine according to claim 1, wherein: first driving piece (4) include first motor (41), first motor (41) with frame (1) is connected, the output shaft of first motor (41) is coaxial to be provided with first action wheel (42), all drive wheel (12) orientation the one side of the lateral wall of washing tank (11) is all coaxial to be provided with from driving wheel (43), first motor (41) first action wheel (42) and two of arbitrary side from driving wheel (43) transmission are connected, frame (1) rotates and installs second action wheel (44), second action wheel (44) with be located two of the opposite side of the lateral wall of washing tank (11) from driving wheel (43) transmission connection, second action wheel (44) with first motor (41) transmission connection.

4. An ultrasonic cleaning machine according to claim 3, wherein: drainage mechanism (5) are including retrieving pond (51), outlet (111) have been seted up to washing tank (11) bottom, frame (1) is provided with drain pipe (52), the one end of drain pipe (52) with outlet (111) are connected, the other end of drain pipe (52) with retrieve pond (51) and connect, drain pipe (52) are provided with valve (53), frame (1) is provided with water pump (54), the water inlet of water pump (54) with retrieve pond (51) lateral wall and connect just the water inlet of water pump (54) is provided with the filter screen, water pump (54) are provided with outlet pipe (55), outlet pipe (55) with the lateral wall of washing tank (11) is connected.

5. An ultrasonic cleaning machine according to claim 4, wherein: the tank bottom of the cleaning tank (11) is funnel-shaped.

6. An ultrasonic cleaning machine according to claim 5, wherein: the cross section of the cleaning barrel (2) is polygonal, a convex rib (22) is arranged at the joint of two surfaces of the side wall of the cleaning barrel (2), and the length direction of the convex rib (22) is arranged along the length direction of the cleaning barrel (2).

7. An ultrasonic cleaning machine according to claim 6, wherein: one surface of the convex rib (22) departing from the side wall of the cleaning barrel (2) is arc-shaped.

8. An ultrasonic cleaning machine according to claim 2, characterized in that: frame (1) rotates and installs mounting bracket (6), the rotation plane of mounting bracket (6) is vertical, install exhaust fan (31) on mounting bracket (6), mounting bracket (6) are rotatable extremely exhaust fan (31) orientation wash bucket (2) air-out, frame (1) is provided with rotation motor (61), mounting bracket (6) have worm wheel (62) rather than axis of rotation coaxial arrangement, the coaxial with of output shaft that rotates motor (61) be provided with worm wheel (62) complex worm (63), worm (63) with worm wheel (62) meshing.

9. An ultrasonic cleaning machine according to claim 8, wherein: exhaust fan (31) are provided with exhaust pipe (33), the one end of exhaust pipe (33) with the air-out end of exhaust fan (31) is connected and will the air-out end of exhaust fan (31) covers, the length direction of exhaust pipe (33) with the air-out direction of exhaust fan (31) is parallel, exhaust pipe (33) with the end area of the one end of connecting of exhaust fan (31) is greater than exhaust pipe (33) is kept away from the end area of the one end of exhaust fan (31), mounting bracket (6) horizontal slip is installed and is installed installation piece (64), exhaust fan (31) with installation piece (64) are connected, mounting bracket (6) are provided with second driving piece (7), second driving piece (7) with mounting bracket (6) are connected.

10. An ultrasonic cleaning machine according to claim 9, wherein: second driving piece (7) include second motor (71) and rack (72), rack (72) horizontal installation be in mounting bracket (6), second motor (71) with exhaust fan (31) are connected, the output shaft coaxial of second motor (71) be provided with rack (72) complex drive gear (73), drive gear (73) with rack (72) meshing.