CN217134079U - Low short-process cable conductor wire rod production and processing integrated device that discharges - Google Patents
Low short-process cable conductor wire rod production and processing integrated device that discharges Download PDFInfo
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- CN217134079U CN217134079U CN202220184954.2U CN202220184954U CN217134079U CN 217134079 U CN217134079 U CN 217134079U CN 202220184954 U CN202220184954 U CN 202220184954U CN 217134079 U CN217134079 U CN 217134079U
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Abstract
The utility model discloses a low short flow cable conductor wire rod production and processing integrated device that discharges, its characterized in that: the device comprises a smelting furnace, a continuous casting and rolling module, a thick wire drawing module, an online tinning module, an online monitoring module and a twisting and winding module; the smelting-processing equipment is integrally designed, the product quality is monitored on line through the on-line monitoring module, the waste heat of the front-section process is used continuously in the next-section process, the repeated heating process is avoided, low emission is realized, the front end is added with production raw materials, and the rear end is discharged to form finished products, so that the short flow is realized.
Description
Technical Field
The utility model relates to a low short flow cable conductor wire production and processing integration equipment that discharges belongs to cable conductor and makes technical field.
Background
With the rapid development of the railway industry in China, the domestic demand of cables is gradually increased. Cable manufacturing in china has developed dramatically and has surpassed europe and the united states, developing the largest cable manufacturing country in the world. With the increasing development speed of the industry, the problems of unqualified cable manufacturing process and uneven product quality become more obvious, and the quality of domestic power cables is poor due to the fact that the product quality, the manufacturing process and the installation and operation environment of more and more cable manufacturers do not reach the standard. The main material of the cable is a conductor, which means that the production and processing process of the conductor wire of the cable plays an important role in the production quality of the cable.
The existing production and processing of the cable conductor wire rod adopts a large-length continuous superposition production mode, the production process has many types, the material flow is large, the special equipment has many characteristics, the connection or transfer procedures exist among the equipment and the like, so that the problems that repeated heating exists in the production, processing and manufacturing processes of the cable conductor material, many personnel flows in the connection or transfer links are complex, the connection among the special equipment is not smooth and the like are caused.
In the split type multi-equipment production in the prior art, each process needs to face the transfer of materials, the links are often complicated, the waste heat of the front-section process cannot be utilized in the next-section process, the temperature needs to be raised repeatedly, the rejection rate is high, and the process is complicated.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the application discloses a low-emission short-flow cable conductor wire production and processing integrated device which comprises a smelting furnace, a continuous casting and rolling module, a thick wire drawing module, an online tinning module, an online monitoring module and a twisting and wire collecting module; the smelting-processing equipment is integrally designed, the product quality is monitored on line through the on-line monitoring module, the repeated heating process is avoided, low emission (such as continuous casting and continuous rolling, such as continuous drawing and continuous annealing) is realized, the production raw materials are added at the front end, finished products are discharged from the rear end, and the short flow is realized.
The technical proposal of the utility model is as follows.
A low-emission short-process cable conductor wire production and processing integrated device comprises a smelting furnace, a continuous casting and rolling module, a thick wire drawing module, an online tinning module, an online monitoring module and a twisting and winding module;
the smelting furnace is directly connected with the continuous casting and rolling module through a molten liquid pipeline; reducing the emission of hot gas and shortening the flow.
The continuous casting and rolling module comprises a horizontal continuous casting machine and a hot continuous rolling unit, so that a high-temperature defect-free blank produced by the horizontal continuous casting machine is directly rolled into a finished product, and the flow is shortened;
the thick wire drawing module comprises a straight wire drawing device, and is convenient to draw wires directly.
The twisting and winding module comprises a plurality of winding drums, and the cable conductor wires are twisted after passing through the winding drums, so that the cable conductor wires can be wound on the winding drums regularly in a layered mode.
Preferably, the online tin plating module comprises a tin plating drying device.
Preferably, the online monitoring module comprises a camera and a display, and images shot by the camera can be displayed on the display in real time.
Preferably, a liquid cooling pipeline is laid on the bottom surface of the thick wire drawing module, so that online tin plating is directly performed after the temperature is conveniently cooled.
Preferably, the online monitoring module comprises a power supply module and a power regulator;
the power supply module comprises an input port IN, an output port OUT and an adjusting port ADJ, a diode D1 is connected between the input port IN and the output port OUT, and a diode D1 is conducted towards the input port IN; a resistor R1 is connected between the adjusting port ADJ and the output port OUT in series, one end of the resistor R2 is connected with the resistor R1, and the other end of the resistor R2 is grounded; adjusting port ADJ connecting capacitor C ADJ Then grounding; the output port OUT is connected with a capacitor C OUT Then grounding;
the power regulator comprises a sensitive resistor port Q1, a resistor R01, a potentiometer W01, a potentiometer W02, a potentiometer W03 and a power amplifier;
the sensitive resistor port Q1, the resistor R01 and the potentiometer W01 are sequentially connected in series and then grounded, a current transmission signal is transmitted to the sensitive resistor port Q1, one end of the resistor R02 is connected with the potentiometer W01 and the capacitor C03, the other end of the resistor R02 is connected with the capacitor C02 and the potentiometer W02, and the potentiometer W02 is connected with the resistor R03 and then grounded; one end of the capacitor C01 is connected with the capacitor C02, the potentiometer W02 and the resistor R04, and the other end is connected between the potentiometer W02 and the resistor R03; the capacitor C03, the potentiometer W03 and the capacitor C04 are sequentially connected in series and then grounded, one end of the resistor R05 is connected with the resistor R04 and the potentiometer W03, and the other end of the resistor R05 is connected with the capacitor C05; the capacitor C05 is connected with the resistor R06, the other end of the resistor R06 is connected with the input port IN, the input anode of the power amplifier and the resistor R07, and the resistor R07 is grounded; the output end of the power amplifier is connected with a resistor R08 and a capacitor C07, the resistor R08, the capacitor C06 and the resistor R09 are connected in series and then grounded, the capacitor C07 and the resistor R10 are connected in series and then grounded, the input cathode of the power amplifier is connected with the resistor R08 and the capacitor C06, the power supply anode of the power amplifier is connected with an output port OUT, and the power supply cathode of the power amplifier is grounded.
The resistor R02, the resistor R03, the capacitor C02, the capacitor C01 and the potentiometer W02 form a low-voltage control circuit to realize safety control, and the capacitor C03, the capacitor C04 and the potentiometer W03 form a high-voltage control circuit (the high-voltage control circuit plays a role in regulating and controlling the current intensity of a copper wire between the electrodes during online monitoring).
Preferably, the resistor R1 and the resistor R2 are both adjustable resistors.
Preferably, the capacitance C OUT =22μF，C ADJ =10μF。
Preferably, the resistances R01=1K Ω, R02=10K Ω, R03=1.5K Ω, R04=4.7K Ω, R05=1K Ω, R06=1K Ω, R07=33K Ω, R08=47K Ω, R09=330 Ω.
The beneficial effect of this application includes:
the application discloses short flow cable conductor wire rod production and processing integrated device of low emission carries out the integrated design with smelting-processing equipment to carry out on-line monitoring to product quality through on-line monitoring module, utilize the waste heat of anterior segment process to continue to use at next section process, avoided the repeated heating process, realized low emission, finally realized that the front end adds the raw materials for production, what the rear end came out is exactly the finished product, realizes short flow. The online monitoring module filters high-frequency clutter, and circuit voltage stabilization is carried out, so that circuit stability and high-low voltage control are realized, online monitoring is conveniently carried out, and monitoring is accurate.
The application discloses short flow cable conductor wire production and processing integrated device of low emission, the vary voltage process is conveniently realized to the on-line monitoring module, and the circuit can the pressure regulating, has the effect of steady voltage, and electric capacity filtering high frequency clutter in this application is stabilized in the monitoring, and on the other hand can play the circuit regulation effect, and voltage is stable when making the circuit circular telegram, prevents that electronic component from puncturing.
The potentiometer (variable resistor) W01-R03 can play a role in resistance adjustment and current limitation, and further circuit stability and high-low voltage control are achieved.
Drawings
FIG. 1 is a schematic structural view of a low-emission short-flow cable conductor wire production and processing integrated device of the present invention;
fig. 2 is a circuit diagram of the on-line monitoring module according to the present embodiment.
Detailed Description
The invention will be further described with reference to the drawings and the following examples, but the scope of the invention is not limited thereto.
As shown in fig. 1, a low-emission short-flow production and processing integrated device for cable conductors and wires comprises a smelting furnace, a continuous casting and rolling module, a thick wire drawing module, an online tinning module, an online monitoring module and a twisting and winding module;
the smelting furnace is directly connected with the continuous casting and rolling module through a molten liquid pipeline; reducing the emission of hot gas and shortening the flow.
The continuous casting and rolling module comprises a horizontal continuous casting machine and a hot continuous rolling unit, so that a high-temperature defect-free blank produced by the horizontal continuous casting machine is directly rolled into a finished product, and the flow is shortened;
the thick wire drawing module comprises a straight wire drawing device, and is convenient to draw wires directly.
The twisting and winding module comprises a plurality of winding drums, and the cable conductor wires are twisted after passing through the winding drums, so that the cable conductor wires can be wound on the winding drums regularly in a layered mode.
The online tin plating module comprises a tin plating drying device.
The online monitoring module comprises a camera and a display, and images shot by the camera can be displayed on the display in real time.
And a liquid cooling pipeline is laid on the bottom surface of the thick wire drawing module, so that online tin plating can be directly carried out after the temperature is conveniently cooled.
The online monitoring module comprises a power supply module AMS and a power regulator;
as shown IN fig. 2, the power supply module AMS includes an input port IN, an output port OUT, and a regulation port ADJ, a diode D1 is connected between the input port IN and the output port OUT, and a diode D1 is turned on toward the input port IN; a resistor R1 is connected between the adjusting port ADJ and the output port OUT in series, one end of the resistor R2 is connected with the resistor R1, and the other end of the resistor R2 is grounded; adjusting port ADJ connecting capacitor C ADJ Then grounding; the output port OUT is connected with a capacitor C OUT Then grounding; the resistor R1 and the resistor R2 are both adjustable resistors.
V in FIG. 2 IN And V out The input end and the output end of the external power supply are represented;
the power regulator comprises a sensitive resistor port Q1, a resistor R01, a potentiometer W01, a potentiometer W02, a potentiometer W03 and a power amplifier;
the sensitive resistor port Q1, the resistor R01 and the potentiometer W01 are sequentially connected in series and then grounded, a current transmission signal is transmitted to the sensitive resistor port Q1, one end of the resistor R02 is connected with the potentiometer W01 and the capacitor C03, the other end of the resistor R02 is connected with the capacitor C02 and the potentiometer W02, and the potentiometer W02 is connected with the resistor R03 and then grounded; one end of the capacitor C01 is connected with the capacitor C02, the potentiometer W02 and the resistor R04, and the other end is connected between the potentiometer W02 and the resistor R03; the capacitor C03, the potentiometer W03 and the capacitor C04 are sequentially connected in series and then grounded, one end of the resistor R05 is connected with the resistor R04 and the potentiometer W03, and the other end of the resistor R05 is connected with the capacitor C05; the capacitor C05 is connected with the resistor R06, the other end of the resistor R06 is connected with the input port IN, the input anode of the power amplifier and the resistor R07, and the resistor R07 is grounded; the output end of the power amplifier is connected with a resistor R08 and a capacitor C07, the resistor R08, the capacitor C06 and the resistor R09 are connected in series and then grounded, the capacitor C07 and the resistor R10 are connected in series and then grounded, the input cathode of the power amplifier is connected with a resistor R08 and a capacitor C06, the power supply anode of the power amplifier is connected with an output port OUT, and the power supply cathode of the power amplifier is grounded (also can be connected with the cathode of the power supply);
the resistor R02, the resistor R03, the capacitor C02, the capacitor C01 and the potentiometer W02 form low voltageAnd the capacitor C03, the capacitor C04 and the potentiometer W03 form a high-voltage control circuit (the high-voltage control circuit plays a role in regulating and controlling the current intensity of a copper wire between the electrodes during on-line monitoring). Five pins of power amplifier LM 1875: 1 is input positive pole (same direction input end), and is grounded after connecting with the resistor R07 between the resistor R06 and the V of the power supply module IN (ii) a 2 is input negative pole (reverse input end), and is grounded after being connected with the capacitor C06 and the resistor R09 in series; 4 is an output end, and a resistor R08 is connected between the output end and the input cathode 2; 3 is a negative power supply-VCC grounding; and 5 is a power supply + VCC input connected with VOUT of the power supply module. The 4 output port is connected with the C07 capacitor and the R10 resistor in series and then is grounded.
Capacitor C of the present embodiment OUT And a capacitor C ADJ The function of filtering high-frequency clutter is played. A diode D1 connecting the input port IN and the output port OUT to limit the output voltage VOUT from being greater than the input voltage V IN When V is OUT >V IN When the diode D1 is conducted and current backflow occurs, the AMS power module generates a reference voltage VREF of 1.25V, VREF is loaded at two ends of the R1 resistor, and the output voltage V is obtained OUT =VREF(1+R2/R1)+I ADJ R2, Current I ADJ Usually very small and almost negligible, so V OUT = VREF (1+ R2/R1), the voltage transformation process can be realized by setting the sizes of the resistor R1 and the resistor R2. The circuit can regulate voltage and has the function of stabilizing voltage.
Capacitor C OUT =22μF，C ADJ =10μF。
Resistances R01=1K Ω, R02=10K Ω, R03=1.5K Ω, R04=4.7K Ω, R05=1K Ω, R06=1K Ω, R07=33K Ω, R08=47K Ω, R09=330 Ω.
The potentiometers W01-R03 of the embodiment can play a role in adjusting resistance and limiting current, thereby realizing circuit stability and high-low voltage control.
The electric capacity C01-C07 of this embodiment can play the effect of filtering high frequency clutter on the one hand, and on the other hand can play the circuit regulation effect, and voltage is stable when making the circuit circular telegram, prevents that electronic component from puncturing.
The above is only a preferred embodiment of the present invention, and it should be noted that: for those skilled in the art, without departing from the principle of the present invention, a plurality of modifications and decorations can be made, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (8)
1. The utility model provides a low short flow cable conductor wire production processing integrated device that discharges which characterized in that: the device comprises a smelting furnace, a continuous casting and rolling module, a thick wire drawing module, an online tinning module, an online monitoring module and a twisting and winding module;
the smelting furnace is directly connected with the continuous casting and rolling module through a molten liquid pipeline;
the continuous casting and rolling module comprises a horizontal continuous casting machine and a hot continuous rolling unit;
the thick wire drawing module comprises a straight wire drawing device;
the twisting and winding module comprises a plurality of winding drums, and the cable conductor wires are twisted after passing through the winding drums.
2. The integrated device for producing and processing the low-emission short-process cable conductor wire according to claim 1, wherein: the online tin plating module comprises a tin plating drying device.
3. The integrated device for producing and processing the low-emission short-process cable conductor wire according to claim 1, wherein: the online monitoring module comprises a camera and a display, and images shot by the camera can be displayed on the display in real time.
4. The integrated device for producing and processing the low-emission short-process cable conductor wire according to claim 1, wherein:
and a liquid cooling pipeline is laid on the bottom surface of the thick wire drawing module.
5. The integrated low-emission short-process cable conductor wire production and processing device as claimed in claim 1, wherein the online monitoring module comprises a power supply module and a power regulator;
the power supply module comprises an input port IN, an output port OUT and an adjusting port ADJ, a diode D1 is connected between the input port IN and the output port OUT, and a diode D1 is conducted towards the input port IN; a resistor R1 is connected between the adjusting port ADJ and the output port OUT in series, one end of the resistor R2 is connected with the resistor R1, and the other end of the resistor R2 is grounded; adjusting port ADJ connecting capacitor C ADJ Then grounding; the output port OUT is connected with a capacitor C OUT Then grounding;
the power regulator comprises a sensitive resistor port Q1, a resistor R01, a potentiometer W01, a potentiometer W02, a potentiometer W03 and a power amplifier;
the sensitive resistor port Q1, the resistor R01 and the potentiometer W01 are sequentially connected in series and then grounded, a current transmission signal is transmitted to the sensitive resistor port Q1, one end of the resistor R02 is connected with the potentiometer W01 and the capacitor C03, the other end of the resistor R02 is connected with the capacitor C02 and the potentiometer W02, and the potentiometer W02 is connected with the resistor R03 and then grounded; one end of the capacitor C01 is connected with the capacitor C02, the potentiometer W02 and the resistor R04, and the other end is connected between the potentiometer W02 and the resistor R03; the capacitor C03, the potentiometer W03 and the capacitor C04 are sequentially connected in series and then grounded, one end of the resistor R05 is connected with the resistor R04 and the potentiometer W03, and the other end of the resistor R05 is connected with the capacitor C05; the capacitor C05 is connected with the resistor R06, the other end of the resistor R06 is connected with the input port IN, the input anode of the power amplifier and the resistor R07, and the resistor R07 is grounded; the output end of the power amplifier is connected with a resistor R08 and a capacitor C07, the resistor R08, the capacitor C06 and the resistor R09 are connected in series and then grounded, the capacitor C07 and the resistor R10 are connected in series and then grounded, the input cathode of the power amplifier is connected with the resistor R08 and the capacitor C06, the power supply anode of the power amplifier is connected with an output port OUT, and the power supply cathode of the power amplifier is grounded.
6. The integrated low-emission short-process cable conductor wire production and processing device as claimed in claim 5, wherein the resistor R1 and the resistor R2 are both adjustable resistors.
7. The integrated low-emission short-process cable conductor wire production and processing device as claimed in claim 1, wherein the capacitances COUT =22 μ F and CADJ =10 μ F.
8. The integrated low-emission short-flow cable conductor wire production and processing device as claimed in claim 1, wherein the resistance R01=1K Ω, R02=10K Ω, R03=1.5K Ω, R04=4.7K Ω, R05=1K Ω, R06=1K Ω, R07=33K Ω, R08=47K Ω, R09=330 Ω.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220184954.2U CN217134079U (en) | 2022-01-24 | 2022-01-24 | Low short-process cable conductor wire rod production and processing integrated device that discharges |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220184954.2U CN217134079U (en) | 2022-01-24 | 2022-01-24 | Low short-process cable conductor wire rod production and processing integrated device that discharges |
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| CN217134079U true CN217134079U (en) | 2022-08-05 |
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| CN202220184954.2U Active CN217134079U (en) | 2022-01-24 | 2022-01-24 | Low short-process cable conductor wire rod production and processing integrated device that discharges |
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