CN217125242U - A kind of aluminum substrate film equipment - Google Patents
A kind of aluminum substrate film equipment Download PDFInfo
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- CN217125242U CN217125242U CN202220803629.XU CN202220803629U CN217125242U CN 217125242 U CN217125242 U CN 217125242U CN 202220803629 U CN202220803629 U CN 202220803629U CN 217125242 U CN217125242 U CN 217125242U
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 43
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 43
- 239000000758 substrate Substances 0.000 title claims abstract description 43
- 238000005520 cutting process Methods 0.000 claims abstract description 39
- 238000003825 pressing Methods 0.000 claims abstract description 15
- 239000012528 membrane Substances 0.000 claims description 9
- 239000004411 aluminium Substances 0.000 claims 2
- 230000006835 compression Effects 0.000 claims 2
- 238000007906 compression Methods 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 10
- 238000004140 cleaning Methods 0.000 description 7
- 238000004804 winding Methods 0.000 description 6
- 238000010030 laminating Methods 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000012717 electrostatic precipitator Substances 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
本实用新型公开了一种铝基板贴膜设备,包括输送台、膜带输送系统和热切刀片,输送台上排列设置有多个输送辊,输送台上方纵向滑动设置有刀架,所述热切刀片固定安装在刀架底部,所述热切刀片与铝基板的周侧形状匹配,所述刀架由下压气缸驱动,所述膜带输送系统设置于所述输送台后侧的背板上,用于对膜带进行收放卷,膜带的其中一段在所述膜带输送系统上形成水平段膜带,所述水平段膜带位于所述热切刀片与所述输送台之间,所述刀架上固定安装有连接架,所述背板的顶部固定安装有顶板,所述连接架与所述下压气缸的伸缩端固定连接,所述下压气缸固定安装在顶板上,所述刀架上开设有与热切刀片配合的通孔,所述连接架横向滑动设置有滑块。
The utility model discloses a film sticking equipment for an aluminum substrate, which comprises a conveying table, a film belt conveying system and a hot-cutting blade. A plurality of conveying rollers are arranged on the conveying table, a knife holder is longitudinally slidingly arranged above the conveying table, and the hot-cutting blade is fixed Installed at the bottom of the tool holder, the hot-cutting blade matches the shape of the peripheral side of the aluminum substrate, the tool holder is driven by a lower pressure cylinder, and the film belt conveying system is arranged on the back plate on the back side of the conveying table, used for Rewinding and unwinding the film tape, one section of the film tape forms a horizontal section film tape on the film tape conveying system, and the horizontal section film tape is located between the hot cutting blade and the conveying table, and the knife holder A connecting frame is fixedly installed on the top plate, a top plate is fixedly installed on the top of the back plate, and the connecting frame is fixedly connected with the telescopic end of the pressing cylinder, the pressing cylinder is fixedly installed on the top plate, and the tool holder is fixed on the top plate. A through hole for matching with the hot-cutting blade is opened, and the connecting frame is slidably provided with a slider.
Description
技术领域technical field
本实用新型涉及贴膜设备领域,具体是一种铝基板贴膜设备。The utility model relates to the field of film sticking equipment, in particular to an aluminum substrate sticking film equipment.
背景技术Background technique
铝基板是一种具有良好散热功能的金属基覆铜板,一般单面板由三层结构所组成,分别是电路层、绝缘层和金属基层。The aluminum substrate is a metal-based copper clad laminate with good heat dissipation function. Generally, a single-sided panel consists of a three-layer structure, which are a circuit layer, an insulating layer and a metal base layer.
专利号CN201720208102.1的公布了一种铝基板清洁贴膜装置,该贴膜装置通过该铝基板清洁贴膜装置安装清理装置,且清理装置内部安装有静电除尘装置,可以吸附吕基板上较小的灰尘,且清理装置的内部通过振动电机安装清理刷,可以辅助静电除尘装置起到清理作用,使得吕基板表面更加的干净,使得保护膜和吕基板之间的吸附力更强,从而使得贴膜的效果更好,且装置安装有自动上料机,自动上料机内部安装有上料电机,通过第一红外传感器控制上料电机,使得上料电机带动导向辊转动,从而实现自动上料,节省人力,且装置安装有红外切割仪,通过第二红外传感器控制红外切割仪自动对保护膜进行切割,使用更加的方便,工作效率更高,且装置的上料端安装有限位挡板,可以使得吕基板的位置在正中间,防止保护膜贴的位置不正。Patent No. CN201720208102.1 discloses an aluminum substrate cleaning and filming device. The filming device is installed with a cleaning device through the aluminum substrate cleaning and filming device, and an electrostatic precipitator is installed inside the cleaning device, which can absorb small dust on the substrate. And the cleaning brush is installed inside the cleaning device through the vibration motor, which can assist the electrostatic precipitator to play a cleaning role, making the surface of the substrate cleaner, making the adsorption force between the protective film and the substrate stronger, and making the film more effective. Good, and the device is equipped with an automatic feeding machine, and a feeding motor is installed inside the automatic feeding machine. The feeding motor is controlled by the first infrared sensor, so that the feeding motor drives the guide roller to rotate, so as to realize automatic feeding and save manpower. In addition, the device is equipped with an infrared cutting instrument, which is controlled by the second infrared sensor to automatically cut the protective film, which is more convenient to use and has higher work efficiency. The position of the protective film is in the middle to prevent the position of the protective film from being incorrectly attached.
上述贴膜设备有些不足之处:1、上述贴膜设备通过贴装形式将覆膜贴附在铝基板表面,运作过程非常耗时,且加工工序较多,降低了贴膜的效率。2、上述贴膜设备在贴附过程中紧密效果不佳,容易起膜,从而需要反复加工,降低了设备的实用性。The above-mentioned laminating equipment has some shortcomings: 1. The above-mentioned laminating equipment attaches the lamination film to the surface of the aluminum substrate by means of mounting. The operation process is very time-consuming, and there are many processing steps, which reduces the efficiency of laminating. 2. The above-mentioned film sticking equipment has poor tightness during the sticking process, and it is easy to peel off the film, which requires repeated processing and reduces the practicability of the equipment.
实用新型内容Utility model content
本实用新型的目的在于提供一种铝基板贴膜设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an aluminum substrate film sticking equipment to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种铝基板贴膜设备,包括输送台、膜带输送系统和热切刀片,输送台上排列设置有多个输送辊,输送台上方纵向滑动设置有刀架,所述热切刀片固定安装在刀架底部,所述热切刀片与铝基板的周侧形状匹配,所述刀架由下压气缸驱动,所述膜带输送系统设置于所述输送台后侧的背板上,用于对膜带进行收放卷,膜带的其中一段在所述膜带输送系统上形成水平段膜带,所述水平段膜带位于所述热切刀片与所述输送台之间。An aluminum substrate film sticking equipment includes a conveying table, a film belt conveying system and a hot-cutting blade, a plurality of conveying rollers are arranged on the conveying table, a knife holder is longitudinally slidingly arranged above the conveying table, and the hot-cutting blade is fixedly installed at the bottom of the knife holder , the hot-cutting blade matches the shape of the peripheral side of the aluminum substrate, the knife holder is driven by a press-down cylinder, and the film belt conveying system is arranged on the back plate on the rear side of the conveying table, which is used to collect the film belt. Unwinding, one section of the film tape forms a horizontal section film tape on the film tape conveying system, and the horizontal section film tape is located between the heat cutting blade and the conveying table.
作为本实用新型进一步的方案:所述刀架上固定安装有连接架,所述背板的顶部固定安装有顶板,所述连接架与所述下压气缸的伸缩端固定连接,所述下压气缸固定安装在顶板上。As a further solution of the present invention, a connecting frame is fixedly installed on the tool holder, a top plate is fixedly installed on the top of the back plate, and the connecting frame is fixedly connected with the telescopic end of the lowering cylinder, and the lowering The cylinder is fixedly mounted on the top plate.
作为本实用新型进一步的方案:所述刀架上开设有与热切刀片配合的通孔,所述连接架横向滑动设置有滑块,所述滑块的底部通过弹性伸缩杆固定连接有辊架,所述辊架上转动安装有压辊,压辊弹性压紧在刀架上。As a further solution of the present utility model: the knife holder is provided with a through hole for matching with the hot-cutting blade, the connecting frame is laterally slidably provided with a sliding block, and the bottom of the sliding block is fixedly connected with a roller frame through an elastic telescopic rod, A pressing roller is rotatably installed on the roller frame, and the pressing roller is elastically pressed on the knife frame.
作为本实用新型进一步的方案:所述连接架上横向固定安装有两根第一导向杆,所述第一导向杆滑动穿设在滑块上。As a further solution of the present invention, two first guide rods are laterally fixedly installed on the connecting frame, and the first guide rods slide through the slider.
作为本实用新型进一步的方案:所述连接架的顶部固定安装有第二导向杆,所述第二导向杆滑动穿设在所述顶板上。As a further solution of the present invention, a second guide rod is fixedly installed on the top of the connecting frame, and the second guide rod is slidably passed through the top plate.
作为本实用新型进一步的方案:所述膜带输送系统包括放卷辊、收卷辊和两个展平辊,所述放卷辊、收卷辊和展平辊均与所述背板转动连接,第一展平辊和第二展平辊分别位于刀架两侧,两个展平辊位于同一平面上,以使两个展平辊之间的膜带保持水平并形成所述水平段膜带。As a further solution of the present invention: the film belt conveying system includes an unwinding roller, a winding roller and two flattening rollers, and the unwinding rollers, the winding rollers and the flattening rollers are all rotatably connected to the back plate, The first flattening roll and the second flattening roll are respectively located on both sides of the knife frame, and the two flattening rolls are located on the same plane to keep the film strip between the two flattening rolls horizontal and form the horizontal section film strip.
作为本实用新型进一步的方案:底板上固定安装有顶升气缸,所述顶升气缸的顶部固定安装有顶升架,所述顶升架为U型架体,顶升架的端部可穿过输送辊之间的间隙并将位于贴膜工位上的铝基板顶起。As a further solution of the present utility model: a jacking cylinder is fixedly installed on the bottom plate, a jacking frame is fixedly installed on the top of the jacking cylinder, and the jacking frame is a U-shaped frame body, and the end of the jacking frame can wear It passes through the gap between the conveying rollers and lifts the aluminum substrate on the laminating station.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
本实用结构简单,使用方便,通过在输送台上排列设置有多个输送辊,输送台上方纵向滑动设置有刀架,热切刀片固定安装在刀架底部,热切刀片与铝基板的周侧形状匹配,刀架由下压气缸驱动,膜带输送系统设置于输送台后侧的背板上,用于对膜带进行收放卷,膜带的其中一段在膜带输送系统上形成水平段膜带,水平段膜带位于热切刀片与输送台之间,刀架带动热切刀片下压并使水平段膜带压覆并粘贴在铝基板上,再通过热切使膜带分离,从而使覆膜、切膜、运输一体式操作,提高工作效率。The utility model has a simple structure and is convenient to use. By arranging a plurality of conveying rollers on the conveying table, a knife holder is longitudinally slidable above the conveying table, the hot-cutting blade is fixedly installed at the bottom of the knife holder, and the hot-cutting blade matches the shape of the peripheral side of the aluminum substrate. , the knife holder is driven by the downward pressure cylinder, the film belt conveying system is arranged on the back plate of the rear side of the conveying table, which is used to rewind and unwind the film belt, and one section of the film belt forms a horizontal section film belt on the film belt conveying system , the horizontal section film tape is located between the hot cutting blade and the conveying table, the knife holder drives the hot cutting blade to press down and makes the horizontal section film tape press and stick it on the aluminum substrate, and then separate the film tape by hot cutting, so that the film coating, cutting Membrane, transport integrated operation, improve work efficiency.
附图说明Description of drawings
图1为铝基板贴膜设备的结构示意图;Figure 1 is a schematic structural diagram of an aluminum substrate film sticking equipment;
图2为铝基板贴膜设备的主视图;Fig. 2 is the front view of the aluminum substrate film sticking equipment;
图3为铝基板贴膜设备中压辊的安装示意图;Figure 3 is a schematic diagram of the installation of a pressure roller in an aluminum substrate laminating equipment;
图中:底板1、顶升气缸2、顶升架3、铝基板4、输送辊5、放卷辊6、收卷辊7、第一展平辊8、第二展平辊9、膜带10、刀架11、连接架12、通孔13、热切刀片14、弹性伸缩杆15、滑块16、第一导向杆17、第二导向杆 18、下压气缸19、辊架20、压辊21、背板22、顶板23、输送台24。In the figure:
具体实施方式Detailed ways
为详细说明技术方案的技术内容、构造特征、所实现目的及效果,以下结合具体实施例并配合附图详予说明。In order to describe the technical content, structural features, achieved objects and effects of the technical solution in detail, the following detailed description is given in conjunction with the specific embodiments and the accompanying drawings.
请参阅图1~3,本实施例,一种铝基板贴膜设备,包括输送台24、膜带输送系统和热切刀片14,所述输送台24固定安装在底板1,输送台24上排列设置有多个输送辊5,用于对铝基板4进行横向运输。所述输送台24的后侧固定安装有背板22,所述膜带输送系统设置于背板22上,用于对膜带10 进行收放卷。所述背板22的顶部固定安装有顶板23,所述顶板23朝向输送台24一侧延伸,顶板23的下方纵向滑动设置有刀架11,所述刀架11上固定安装有连接架12,所述顶板23上固定安装有下压气缸19,所述下压气缸19 与连接架12固连,所述热切刀片14固定安装所述刀架11的底部,所述热切刀片14与铝基板4的周侧形状匹配,下压气缸19驱动刀架11、连接架12以及热切刀片14整体升降,铝基板4输送至热切刀片14正下方的贴膜工位处,热切刀片14向下运动,将膜带10压紧并粘贴在铝基板4表面,此时热切刀片14处于冷刀状态,当膜带10与铝基板4压合后,热切刀片14加热并对膜带10进行热切,以使覆膜部分与膜带10分完成离。Referring to FIGS. 1 to 3 , in this embodiment, an aluminum substrate film sticking equipment includes a conveying table 24 , a film belt conveying system and a
本实施例中,所述刀架11上开设有与热切刀片14配合的通孔13,所述连接架12横向滑动设置有滑块16,所述滑块16的底部通过弹性伸缩杆15固定连接有辊架20,所述辊架20上转动安装有压辊21,压辊21弹性压紧在刀架11上。铝基板4贴膜后,铝基板4相对于刀架11移动并使铝基板4的顶部贴膜面超过通孔13之上,滑块16滑动并带动压辊21滚动,以使压辊21 作用于铝基板4并在弹性压力的作用下对铝基板4的顶部贴膜面进行辊压,使得贴膜更加紧密,辊压完成后,热切刀片14向上抬升复位,贴膜后的铝基板4输送包装。In this embodiment, the
本实施例中,为了保证滑块16的平稳滑动,所述连接架12上横向固定安装有两根第一导向杆17,所述第一导向杆17滑动穿设在滑块16上。In this embodiment, in order to ensure the smooth sliding of the
优选的,为了保证刀架11的平稳滑动,所述连接架12的顶部固定安装有第二导向杆18,所述第二导向杆18滑动穿设在所述顶板23上。Preferably, in order to ensure the smooth sliding of the
所述膜带输送系统用于对膜带10进行收放卷,包括放卷辊6、收卷辊7 和两个展平辊,所述放卷辊6、收卷辊7和展平辊均与所述背板22转动连接,第一展平辊8和第二展平辊9分别位于刀架11两侧,两个展平辊位于同一平面上,以使两个展平辊之间的膜带10保持水平,且水平段的膜带10位于所述输送装置和热切刀片14之间。当热切刀片14向下运动时,将水平段膜带 10压覆在铝基板4上,实现膜带贴合热切,完成一个铝基板4的贴膜后,收卷辊7转动并拉动辊带收卷,同时在两个展平辊之间形成新的水平段膜带10,以备下一个铝基板4的贴膜操作。The film belt conveying system is used to rewind and unwind the
本实施例中,优选的,所述底板1上固定安装有顶升气缸2,所述顶升气缸2的顶部固定安装有顶升架3,所述顶升架3为U型架体,顶升架3的端部可穿过输送辊5之间的间隙并将位于贴膜工位上的铝基板4顶起,从而能够更好的便于热切刀片14切膜,防止热切刀片14触碰输送辊5,避免损坏。In this embodiment, preferably, a jacking
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者终端设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者终端设备所固有的要素。在没有更多限制的情况下,由语句“包括……”或“包含……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者终端设备中还存在另外的要素。此外,在本文中,“大于”、“小于”、“超过”等理解为不包括本数;“以上”、“以下”、“以内”等理解为包括本数。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or terminal device that includes a list of elements includes not only those elements, but also a non-exclusive list of elements. other elements, or also include elements inherent to such a process, method, article or terminal equipment. Without further limitation, an element defined by the phrase "includes..." or "comprises..." does not preclude the presence of additional elements in the process, method, article, or terminal device that includes the element. In addition, in this document, "greater than", "less than", "exceeds", etc. are understood to exclude the number; "above", "below", "within" and the like are understood to include the number.
尽管已经对上述各实施例进行了描述,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例做出另外的变更和修改,所以以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利保护范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围之内。Although the above embodiments have been described, those skilled in the art can make additional changes and modifications to these embodiments once the basic inventive concept is known, so the above description is only for the present invention. The examples are not intended to limit the scope of the patent protection of the present invention. Any equivalent structure or equivalent process transformation made by using the description and accompanying drawings of the present invention, or directly or indirectly used in other related technical fields, are the same. Included within the scope of patent protection of the present invention.
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| CN120646598A (en) * | 2025-08-20 | 2025-09-16 | 江苏哲华精密制造有限公司 | Heating film laminating machine |
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