CN217123530U - Concrete high-mixing stirrer - Google Patents
Concrete high-mixing stirrer Download PDFInfo
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- CN217123530U CN217123530U CN202123251053.5U CN202123251053U CN217123530U CN 217123530 U CN217123530 U CN 217123530U CN 202123251053 U CN202123251053 U CN 202123251053U CN 217123530 U CN217123530 U CN 217123530U
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- 238000003756 stirring Methods 0.000 claims abstract description 129
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 238000007790 scraping Methods 0.000 claims description 26
- 239000000203 mixture Substances 0.000 claims description 14
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 239000002994 raw material Substances 0.000 abstract description 41
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000013019 agitation Methods 0.000 description 2
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及搅拌机技术领域,特别涉及一种混凝土高混搅拌机。The utility model relates to the technical field of mixers, in particular to a concrete high-mix mixer.
背景技术Background technique
水泥混凝土搅拌站广泛应用于我国工业、农业、交通、国防、水利、市政等建设工程中, 需求量在不断增大。国内混凝土搅拌设备虽然在借鉴国外产品基础上不断创新进步,技术水平逐步提升,但就整个搅拌站而言,配料工艺的研究尚不足,尤其对于新建的混凝土搅拌站而言,往往依赖配套厂家多年积累的经验,基本满足国家标准对混凝土搅拌站的质量要求,并没有对其输送工艺、投料工艺等进行专门的实验研究。Cement concrete mixing plants are widely used in construction projects such as industry, agriculture, transportation, national defense, water conservancy, and municipal administration in my country, and the demand is increasing. Although domestic concrete mixing equipment continues to innovate and progress on the basis of learning from foreign products, and the technical level is gradually improved, as far as the entire mixing plant is concerned, the research on the batching process is still insufficient, especially for newly built concrete mixing plants, which often rely on supporting manufacturers for many years. The accumulated experience basically meets the quality requirements of national standards for concrete batching plants, and there is no special experimental research on its conveying process and feeding process.
授权公告号为CN206551220U的中国实用新型专利公开了一种混凝土搅拌机,该实用新型具有以下优点和效果:采用动力件一驱动转简转动,动力件二驱动搅拌轴转动,转简转动方向和搅拌轴转动方向相反,对转简内的混凝土充分搅拌,达到了提高混凝土搅拌机搅拌性能、混凝土搅拌均匀的效果。但该专利中只能够对设置有绞龙位置的原料进行搅拌,而且容易由于惯性的原因,是物料聚集在搅拌室的内壁上而不能够充分的进行搅拌。The Chinese utility model patent with the authorization announcement number CN206551220U discloses a concrete mixer, the utility model has the following advantages and effects: the first power member is used to drive the rotary shaft to rotate, the second power member to drive the stirring shaft to rotate, and the rotary direction of the rotary shaft and the stirring shaft are The rotation direction is opposite, and the concrete in the rotating cylinder is fully mixed, which can improve the mixing performance of the concrete mixer and the effect of mixing the concrete evenly. However, in this patent, only the raw materials provided with the auger position can be stirred, and due to inertia, the materials gather on the inner wall of the stirring chamber and cannot be stirred sufficiently.
实用新型内容Utility model content
本实用新型的目的是提供一种混凝土高混搅拌机,能够解决混凝土原料搅拌不充分的问题,传统的搅拌仅是在搅拌室内进行转动搅拌,搅拌过程中由于惯性作用,会使许多物料堆积在搅拌室的内壁或者搅拌中心上,从而使混凝土混合料搅拌不均匀,影响后续混凝土的混合比和质量,本实用新型是在搅拌杆的下方增加了搅动组件,搅动组件能够对搅拌室内壁的原料进行搅拌,还能够对搅拌中心堆积的原料进行搅动,提高混凝土原料的混合度。The purpose of the present utility model is to provide a concrete high-mixing mixer, which can solve the problem of insufficient mixing of concrete raw materials. The traditional mixing is only rotating and mixing in the mixing chamber. During the mixing process, due to the inertia effect, many materials will be accumulated in the mixing process. the inner wall of the mixing chamber or the mixing center, so that the mixing of the concrete mixture is uneven, which affects the mixing ratio and quality of the subsequent concrete. Stirring can also agitate the raw materials accumulated in the stirring center to improve the mixing degree of concrete raw materials.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种混凝土高混搅拌机,其特征在于:搅拌室、搅拌电机、搅拌杆和搅拌叶片,所述搅拌杆固定连接在所述搅拌电机驱动端,所述搅拌叶片径向固定在所述搅拌杆上,所述搅拌杆的底部设置有搅动机构,所述搅动机构包括搅动支架、驱动件、搅动组件,所述驱动件设置在所述搅动支架内部,所述驱动件设置在所述搅拌杆的端部,所述驱动件带动所述搅动组件转动。The above technical purpose of the present utility model is achieved through the following technical solutions: a concrete high-mix mixer, characterized in that: a mixing chamber, a stirring motor, a stirring rod and a stirring blade, and the stirring rod is fixedly connected to the stirring motor At the driving end, the stirring blade is radially fixed on the stirring rod, the bottom of the stirring rod is provided with a stirring mechanism, and the stirring mechanism includes a stirring bracket, a driving member, and a stirring assembly, and the driving member is arranged on the stirring rod. Inside the stirring bracket, the driving member is arranged at the end of the stirring rod, and the driving member drives the stirring assembly to rotate.
通过采用上述技术方案,能够解决混凝土原料搅拌不充分的问题,传统的搅拌仅是在搅拌室内进行转动搅拌,搅拌过程中由于惯性作用,会使许多物料堆积在搅拌室的内壁或者搅拌中心上,从而使混凝土混合料搅拌不均匀,影响后续混凝土的混合比和质量,本实用新型是在搅拌杆的下方增加了搅动组件,搅动组件能够对搅拌室内壁的原料进行搅拌,还能够对搅拌中心堆积的原料进行搅动,提高混凝土原料的混合度。By adopting the above technical solution, the problem of insufficient mixing of concrete raw materials can be solved. The traditional mixing is only rotating and stirring in the mixing chamber. During the mixing process, due to the action of inertia, many materials will accumulate on the inner wall or mixing center of the mixing chamber. Therefore, the mixing of the concrete mixture is uneven, which affects the mixing ratio and quality of the subsequent concrete. The utility model adds a stirring component below the stirring rod. The stirring component can stir the raw materials on the inner wall of the mixing chamber, and can also pile up the stirring center. The raw materials are stirred to improve the mixing degree of concrete raw materials.
本实用新型的进一步设置为:所述驱动件包括上锥齿轮、支撑柱、下锥齿轮、侧锥齿轮,所述上锥齿轮固定连接在所述搅拌杆的端部,所述支撑柱纵向固定在所述搅拌室的底部,所述下锥齿轮固定连接在所述支撑柱的上端,所述上锥齿轮与所述下锥齿轮相平行,所述侧锥齿轮啮合在所述上锥齿轮、下锥齿轮之间。The utility model is further configured as follows: the driving member includes an upper bevel gear, a support column, a lower bevel gear, and a side bevel gear, the upper bevel gear is fixedly connected to the end of the stirring rod, and the support column is longitudinally fixed At the bottom of the stirring chamber, the lower bevel gear is fixedly connected to the upper end of the support column, the upper bevel gear is parallel to the lower bevel gear, and the side bevel gear is engaged with the upper bevel gear, between the lower bevel gears.
本实用新型的进一步设置为:所述搅动组件包括刮壁件和扰动件。The utility model is further provided as follows: the stirring assembly includes a scraping member and a disturbing member.
通过采用上述技术方案,搅拌过程中由于惯性作用,会使许多物料堆积在搅拌室的内壁或者搅拌中心上,从而使混凝土混合料搅拌不均匀,刮壁件能够对搅拌室贴近内壁的原料进行搅动,扰动件能够对搅拌中心的原料进行搅拌。By adopting the above technical solution, many materials will accumulate on the inner wall or the mixing center of the mixing chamber due to inertia during the mixing process, so that the concrete mixture is not uniformly stirred, and the scraper can stir the raw materials close to the inner wall of the mixing chamber. , the disturbing element can stir the raw materials in the stirring center.
本实用新型的进一步设置为:所述扰动件包括扰动架、万向联轴器、连杆、扰动杆、扰动叶片,所述扰动架竖直设置在所述搅动支架上,所述扰动架与所述侧锥齿轮平行,所述连杆固定连接在所述侧锥齿轮轴线上,所述连杆穿过所述扰动架与所述万向联轴器相连接,所述万向联轴器的另一端与所述扰动杆相连接,所述扰动杆穿过所述搅动支架向斜下方延伸,所述扰动杆的另一端固定连接有扰动叶片。The utility model is further provided as follows: the disturbance member includes a disturbance frame, a universal coupling, a connecting rod, a disturbance rod and a disturbance blade, the disturbance frame is vertically arranged on the agitation support, and the disturbance frame is connected to the disturbance frame. The side bevel gears are parallel, the connecting rod is fixedly connected to the axis of the side bevel gear, the connecting rod is connected to the universal joint through the disturbance frame, and the universal joint The other end of the perturbation rod is connected with the perturbation rod, the perturbation rod extends obliquely downward through the stirring bracket, and a perturbation blade is fixedly connected to the other end of the perturbation rod.
本实用新型的进一步设置为:所述扰动叶片包括横杆、叶片一、叶片二,所述横杆与所述扰动杆垂直,所述叶片一与所述叶片二轴向连接在所述横杆下方,所述叶片一与所述叶片二不在同一轴线上。The utility model is further configured as follows: the disturbance blade includes a cross bar, a first blade, and a second blade, the cross bar is perpendicular to the disturbance bar, and the first blade and the second blade are axially connected to the cross bar Below, the first blade and the second blade are not on the same axis.
通过采用上述技术方案,两个叶片的设置的角度设置能够将搅拌中心的物料搅动起来。By adopting the above technical solution, the angle setting of the two blades can agitate the material in the stirring center.
本实用新型的进一步设置为:所述横杆靠近所述支撑柱的一端低于所述横杆远离所述支撑柱的一端。The utility model is further configured as follows: the end of the cross bar close to the support column is lower than the end of the cross bar away from the support column.
本实用新型的进一步设置为:所述刮壁件包括刮壁杆、刮壁叶片,所述刮壁杆固定连接在所述搅动支架相对两侧,所述挂壁杆端部个固定连接着刮壁叶片。The utility model is further provided as follows: the wall scraping member comprises a wall scraping rod and a wall scraping blade, the wall scraping rod is fixedly connected to the opposite sides of the stirring bracket, and the ends of the wall hanging rod are fixedly connected to the scraper wall leaves.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
1、本实用新型采用在搅拌杆的底部设置搅动机构,在搅拌过程中由于惯性作用,会使许多物料堆积在搅拌室的内壁或者搅拌中心上,从而使混凝土混合料搅拌不均匀,影响后续混凝土的混合比和质量,搅动组件能够对搅拌室内壁的原料进行搅拌,还能够对搅拌中心堆积的原料进行搅动,提高混凝土原料的混合度。1. The utility model adopts a stirring mechanism at the bottom of the mixing rod. During the mixing process, due to the inertial action, many materials will be accumulated on the inner wall or mixing center of the mixing chamber, so that the concrete mixture is not uniformly stirred, which affects the subsequent concrete. The mixing ratio and quality of the agitating component can agitate the raw materials in the inner wall of the mixing chamber, and can also agitate the raw materials accumulated in the mixing center, so as to improve the mixing degree of the concrete raw materials.
2、本实用新型中的扰动件,通过搅拌电机驱动扰动件转动,扰动件中的扰动杆斜向下设置,使扰动杆端部的横杆靠近支撑柱的一端低于横杆远离支撑柱的一端,这样扰动杆在转动的过程中,横杆上的搅拌叶片能够将搅拌中心的原料从底部扰动到上方,避免了底部中心的原料无法被搅动的现象,提高了原料的混合均匀度。2. The disturbance member in the present utility model is driven by the stirring motor to rotate, and the disturbance rod in the disturbance member is arranged obliquely downward, so that the end of the crossbar at the end of the disturbance rod close to the support column is lower than the end of the crossbar away from the support column. In this way, during the rotation of the disturbing rod, the stirring blades on the horizontal rod can disturb the raw materials in the stirring center from the bottom to the top, avoiding the phenomenon that the raw materials in the bottom center cannot be stirred, and improving the mixing uniformity of the raw materials.
3、本实用新型还设置了刮壁件,刮壁件能够对搅拌室贴近内壁的原料进行搅动,避免部分原料由于搅拌惯性而出现贴壁的现象,而刮壁件中的刮壁叶片在转动过程中能够将外部的物料进行扰动,使其能够运动到搅拌室内进行充分混合。3. The utility model is also provided with a wall scraping piece, which can agitate the raw materials close to the inner wall of the stirring chamber, so as to avoid the phenomenon of some raw materials sticking to the wall due to the stirring inertia, and the scraping wall blade in the wall scraping piece is rotating. During the process, the external materials can be disturbed, so that they can be moved into the mixing chamber for full mixing.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本实用新型内部结构示意图。Figure 1 is a schematic diagram of the internal structure of the present invention.
图2是本实用新型剖面结构示意图。Figure 2 is a schematic diagram of the cross-sectional structure of the present invention.
图3是图2中A处结构示意图。FIG. 3 is a schematic diagram of the structure at A in FIG. 2 .
图4是本实用新型结构示意图。Figure 4 is a schematic structural diagram of the present invention.
图中,1、搅拌室;2、搅拌电机;3、搅拌杆;4、搅拌叶片;5、搅动组件;51、扰动件;511、扰动架;512、万向联轴器;513、连杆;514、扰动杆;515、扰动叶片;5151、横杆; 5152、叶片一;5153、叶片二;52、刮壁件;521、刮壁杆;522、刮壁叶片;6、驱动件;61、上锥齿轮;62、下锥齿轮;63、支撑柱;64、侧锥齿轮;7、搅动支架。In the figure, 1, stirring chamber; 2, stirring motor; 3, stirring rod; 4, stirring blade; 5, stirring assembly; 51, disturbing member; 511, disturbing frame; 512, universal coupling; 513, connecting
具体实施方式Detailed ways
下面将结合具体实施例对本实用新型的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例,如图1、图4所示,一种混凝土高混搅拌机,搅拌室1、搅拌电机2、搅拌杆3和搅拌叶片4,搅拌杆3固定连接在搅拌电机2驱动端,搅拌叶片4径向固定在搅拌杆3上,搅拌杆3的底部设置有搅动机构,搅动机构包括搅动支架7、驱动件6、搅动组件5,驱动件 6设置在搅动支架7内部,驱动件6设置在搅拌杆3的端部,驱动件6带动搅动组件5转动,通过在搅拌杆3的下方增加了搅动组件5,搅动组件5能够对搅拌室1内壁的原料进行搅拌,还能够对搅拌中心堆积的原料进行搅动,提高混凝土原料的混合度。Example, as shown in Figures 1 and 4, a concrete high-mix mixer, a mixing chamber 1, a stirring
如图1所示,搅动组件5包括刮壁件52和扰动件51,搅拌过程中由于惯性作用,会使许多物料堆积在搅拌室1的内壁或者搅拌中心上,从而使混凝土混合料搅拌不均匀,刮壁件52能够对搅拌室1贴近内壁的原料进行搅动,扰动件51能够对搅拌中心的原料进行搅拌As shown in FIG. 1 , the stirring assembly 5 includes a
如图3所示,驱动件6包括上锥齿轮61、支撑柱63、下锥齿轮62、侧锥齿轮64,上锥齿轮61固定连接在搅拌杆3的端部,支撑柱63纵向固定在搅拌室1的底部,下锥齿轮62固定连接在支撑柱63的上端,上锥齿轮61与下锥齿轮62相平行,侧锥齿轮64啮合在上锥齿轮61、下锥齿轮62之间,支撑柱63上方的下锥齿轮62是固定不转动的,搅拌电机2驱动搅拌杆3转动,从而带动搅拌杆3下方的上锥齿轮61进行转动,会驱动上锥齿轮61和下锥齿轮62之间啮合的两个相对的侧锥齿轮64自转和绕着搅拌杆3公转,扰动杆514的另一端固定连接有扰动叶片515,在转动的过程中到上方,避免了底部中心的原料无法被搅动的现象,提高了原料的混合均匀度。As shown in FIG. 3 , the driving member 6 includes an
如图2、图3所示,横杆5151上的搅拌叶片4能够将搅拌中心的原料从底部扰动扰动件 51包括扰动架511、万向联轴器512、连杆513、扰动杆514、扰动叶片515,扰动架511竖直设置在搅动支架7上,扰动架511与侧锥齿轮64平行,连杆513固定连接在侧锥齿轮64 轴线上,连杆513穿过扰动架511与万向联轴器512相连接,万向联轴器512的另一端与扰动杆514相连接,扰动杆514穿过搅动支架7向斜下方延伸,扰动叶片515包括横杆5151、叶片一5152、叶片二5153,横杆5151与扰动杆514垂直,叶片一5152与叶片二5153轴向连接在横杆5151下方,叶片一5152与叶片二5153不在同一轴线上,在侧锥齿轮64自转的过程中,会通过万向联轴器512驱动扰动杆514转动,扰动杆514转动的过程中会带动横杆 5151以扰动杆514为转动轴心转动,横杆5151靠近支撑柱63的一端低于横杆5151远离支撑柱63的一端,横杆5151在转动的过程中,横杆5151上的叶片一5152和叶片二5153能够将搅拌中心的原料从底部扰动到上方,避免了底部中心的原料无法被搅动的现象,提高了原料的混合均匀度,横杆5151上的叶片一5152与叶片二5153不在同一轴线上,这样能够在叶片一5152向上搅动原料时,叶片二5153向下运动的时候也能够搅动上方的原料,该方式能够使搅拌的混合度更高,在侧锥齿轮64绕着搅拌杆3公转的时候,能够对整个搅拌室1内进行搅拌混合。As shown in Figure 2 and Figure 3, the stirring blade 4 on the cross bar 5151 can disturb the raw material in the stirring center from the bottom. The blade 515, the
如图1、图2所示,刮壁件52包括刮壁杆521、刮壁叶片522,刮壁杆521固定连接在搅动支架7相对两侧,挂壁杆端部个固定连接着刮壁叶片522。由于扰动杆514通过轴承转动连接在搅动支架7上,在扰动杆514进行公转的过程中,会带动搅动支架7进行转动,从而能够带动刮壁杆521以搅拌杆3为轴心进行转动,进一步使刮壁叶片522对搅拌室1内壁的原料进行搅拌。As shown in FIG. 1 and FIG. 2 , the
一种混凝土高混搅拌机的工作原理:在搅拌杆3的下方增加了搅动组件5,搅动组件5 能够对搅拌室1内壁的原料进行搅拌,还能够对搅拌中心堆积的原料进行搅动,提高混凝土原料的混合度,搅拌电机2驱动搅拌杆3转动,从而带动搅拌杆3下方的上锥齿轮61进行转动,会驱动上锥齿轮61和下锥齿轮62之间啮合的两个相对的侧锥齿轮64自转和绕着搅拌杆 3公转,在侧锥齿轮64自转的过程中,会通过万向联轴器512驱动扰动杆514转动,扰动杆514转动的过程中会带动横杆5151以扰动杆514为转动轴心转动,横杆5151靠近支撑柱63的一端低于横杆5151远离支撑柱63的一端,横杆5151在转动的过程中,横杆5151上的叶片一5152和叶片二5153能够将搅拌中心的原料从底部扰动到上方,在扰动杆514进行公转的过程中,会带动搅动支架7进行转动,从而能够带动刮壁杆521以搅拌杆3为轴心进行转动,进一步使刮壁叶片522对搅拌室1内壁的原料进行搅拌,提高混凝土原料的混合度。The working principle of a concrete high-mix mixer: a stirring component 5 is added below the stirring rod 3, and the stirring component 5 can stir the raw materials on the inner wall of the mixing chamber 1, and can also stir the raw materials accumulated in the stirring center, so as to improve the concrete raw materials. When the mixing degree is increased, the stirring
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| CN116945405B (en) * | 2023-08-18 | 2024-03-15 | 江苏双鑫新材料有限公司 | Semi-conductive shielding plastic granulation preprocessing device |
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