CN217121710U - Cast-weld die device for reducing confluence exhaust holes of storage battery - Google Patents
Cast-weld die device for reducing confluence exhaust holes of storage battery Download PDFInfo
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- CN217121710U CN217121710U CN202120884086.4U CN202120884086U CN217121710U CN 217121710 U CN217121710 U CN 217121710U CN 202120884086 U CN202120884086 U CN 202120884086U CN 217121710 U CN217121710 U CN 217121710U
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Abstract
The utility model discloses a reduce cast joint die set device in battery exhaust hole that converges. Belongs to the technical field of cast welding of lead-acid storage battery plates and busbars. It is mainly that it is more or great to solve the fashioned convergent current exhaust hole of current battery cast joint, leads to the later stage to use the problem that the busbar corrodes fracture. It is mainly characterized in that: comprises a cast-weld mould; the side wall of the cast-weld mould is provided with a sound wave generating device; and (3) inserting the pole group into a cavity of a cast-weld mold, and starting the sound wave generating device to perform ultrasonic vibration on the cast-weld mold, so that air holes formed on a pole lug/busbar interface are reduced or removed due to the sound wave vibration. The utility model has the characteristics of simple structure, improvement welding quality, reduction cast joint defective rate and improvement production efficiency, the cast joint of polar plate and busbar is connected in mainly used battery production equipment manufacturing process.
Description
Technical Field
The utility model belongs to the technical field of lead acid battery polar plate and busbar cast joint, concretely relates to reduce cast joint mould device in battery confluence hole.
Background
The cast welding of the storage battery is an important process in the manufacturing process of the battery, and the polar plate and the bus bar need to be cast welded and connected to form a polar group in the production, assembly and manufacturing process of the battery. During cast welding, in order to ensure that the polar plate and the bus bar are welded to have a good welding joint, the positions of the plate lugs are brushed with soldering flux before the polar plate is cast welded, but the use of the soldering flux can cause the bus vent holes. In the process of cast-weld, if bubbles formed along with the evaporation of the soldering flux at high temperature cannot escape before the alloy is solidified, air holes are formed at the interface of the pole lug and the bus bar, and the bus bar is not welded firmly due to excessive air holes. In the use process, the sulfuric acid corrodes the bonding interface of the polar plate and the bus along the air hole, so that the battery bus is corroded and broken, and the battery fails.
Disclosure of Invention
An object of the utility model is to overcome prior art's the aforesaid not enough and provide a cast joint die set that reduces battery confluence exhaust hole, can reduce the inside gas pocket of alloy before the cast joint alloy cooling, improve the welding quality of busbar, reduce the cast joint defective rate, practice thrift debug time, improve production efficiency.
The technical solution of the utility model is that: the utility model provides a reduce cast joint mould device of battery convergent flow hole, includes the cast joint mould, its characterized in that: and the side wall of the cast-weld mould is provided with a sound wave generating device.
The sound wave generating device in the technical proposal of the utility model consists of a sound wave generator and a high-frequency power supply; the sound wave generator is connected with the high-frequency power supply through a lead.
The technical solution of the utility model in sound generator pass through the protection tank and fix on the lateral wall of cast joint mould. The protective groove plays a role in protecting the sound generator device, and meanwhile, the sound generator can be prevented from being damaged by splashing of the high-temperature alloy lead liquid.
The technical solution of the utility model in the protection groove fix on the cast joint mould.
The technical solution of the utility model in the protection groove threaded connection on the cast joint mould.
The technical solution of the utility model is that the protection groove is a rectangular groove with a side surface and an end surface opened.
The technical solution of the utility model in sound generator pass through the support mounting in the protection groove.
The technical solution of the utility model is that the lower part of the bracket is fixedly connected with the bottom of the protective groove.
The technical solution of the utility model in the support and protection groove and sound generator between adopt threaded connection, be convenient for change.
The utility model has the advantages that: the utility model discloses because the lateral wall at the cast joint mould is equipped with sound wave generating device, therefore insert at the polar plate and pour into the cast joint mould that has the lead liquid back, start sound wave generating device, carry out ultrasonic vibration to the cast joint mould, make the bubble that utmost point ear/busbar interface formed can spill out before the alloy solidifies, make the gas pocket that utmost point ear/busbar interface formed reduce and reduce in a large number.
The utility model has the characteristics of simple structure, improvement welding quality, reduction cast joint defective rate and improvement production efficiency.
The utility model discloses the cast joint of polar plate and busbar is connected in the mainly used battery production equipment manufacturing process.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
In the figure: 1. an acoustic wave generator; 2. a support; 3. a protective groove; 4. a wire; 5. a high frequency power supply; 6. casting and welding a mould; 7. a bus bar; 8. a pole group.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments.
As shown in fig. 1, the utility model relates to an embodiment of a cast joint mould device for reducing battery confluence exhaust hole, including cast joint mould 6, acoustic generator 1, support 2, protection groove 3, wire 4 and high frequency power supply 5 constitute the sound wave generating device of vibratile cast joint mould 6.
The cast-on mould 6 is a conventional cast-on mould having four sides for cast-on connection of the plates in the plate group 8 to form the busbar 7.
The protective groove 3 is a rectangular groove having one side surface and one end surface opened or opened. One side of the open end surface of the protective groove 3 is fixed to one side surface of the cast-weld mold 6. The protective groove 3 may be installed on four sides of the mold according to the structure of the cast-weld mold 6. The protective groove 3 is screwed to one side surface of the cast welding mold 6. The sound wave generator 1 is arranged in the protective groove 3 through a bracket 2, and the bracket 2 is used for supporting the sound wave generator 1. The lower part of the bracket 2 is fixedly connected with the bottom of the protective groove 3. The protective groove 3 plays a role of protecting the sound wave generator 1, and can prevent the sound wave generator 1 from being damaged by splashing of high-temperature alloy lead liquid, so that the protective groove 3 has certain high-temperature resistance. The support 2 is connected with the protection groove 3 and the sound generator 1 through threads, so that the replacement is convenient.
The sound wave generator 1 is connected to a high-frequency power source 5 through a lead wire 4, and the lead wire 4 passes through the other unopened end face of the protective groove 3.
In the process of forming the bus bar 7 by cast welding of the electrode group, firstly, liquid alloy lead liquid is injected into a cavity of a cast welding mold 6, then the electrode group 8 is inserted into the cavity of the cast welding mold 6, simultaneously, a high-frequency power supply 5 is started, the high-frequency power supply is transmitted to a sound wave generator 1 through a lead 4, the sound wave generator 1 emits ultrasonic waves with certain frequency, the ultrasonic waves reach the lead liquid in the cavity of the cast welding mold 6, air holes formed at an interface of a pole lug and the bus bar are reduced or removed due to sound wave vibration, and finally, the electrode group 8 is lifted from the cast welding mold 6 to form the bus bar 7.
It will be understood by those skilled in the art that the foregoing is merely exemplary of the present invention, and is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, combinations, alternatives, and equivalents falling within the spirit and scope of the invention.
Claims (7)
1. The utility model provides a reduce cast joint die set device of battery exhaust hole that converges, includes cast joint die utensil (6) of four sides, its characterized in that: the side wall of the cast-weld mould (6) is provided with a sound wave generating device; the sound wave generating device consists of a sound wave generator (1) and a high-frequency power supply (5); the sound wave generator (1) is connected with the high-frequency power supply (5) through a lead (4); the sound wave generator (1) is fixed on the side wall of the cast-weld mould (6) through the protective groove (3).
2. The cast-weld die device for reducing the number of the storage battery confluence air vent holes as claimed in claim 1, wherein: the protective groove (3) is fixed on the cast-weld mould (6).
3. The cast-weld die device for reducing the battery confluence vent holes as claimed in claim 2, wherein: the protective groove (3) is connected to the cast-weld mould (6) by threads.
4. A cast-weld die apparatus for reducing battery vent holes as in claims 1, 2 or 3, wherein: the protection groove (3) is a rectangular groove with one side surface and one end surface opened.
5. The cast-weld die device for reducing the battery confluence vent holes as claimed in claim 4, wherein: the sound wave generator (1) is arranged in the protective groove (3) through the bracket (2).
6. The cast-weld die device for reducing the battery confluence vent holes as claimed in claim 5, wherein: the lower part of the bracket (2) is fixedly connected with the bottom of the protective groove (3).
7. The cast-weld die device for reducing the battery confluence vent holes as claimed in claim 5 or 6, wherein: the support (2) is in threaded connection with the protective groove (3) and the sound generator (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202120884086.4U CN217121710U (en) | 2021-04-27 | 2021-04-27 | Cast-weld die device for reducing confluence exhaust holes of storage battery |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202120884086.4U CN217121710U (en) | 2021-04-27 | 2021-04-27 | Cast-weld die device for reducing confluence exhaust holes of storage battery |
Publications (1)
Publication Number | Publication Date |
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CN217121710U true CN217121710U (en) | 2022-08-05 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202120884086.4U Active CN217121710U (en) | 2021-04-27 | 2021-04-27 | Cast-weld die device for reducing confluence exhaust holes of storage battery |
Country Status (1)
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CN (1) | CN217121710U (en) |
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2021
- 2021-04-27 CN CN202120884086.4U patent/CN217121710U/en active Active
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