CN217112077U - Online OD measurement system of new forms of energy coating plating layer - Google Patents
Online OD measurement system of new forms of energy coating plating layer Download PDFInfo
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- CN217112077U CN217112077U CN202220768997.5U CN202220768997U CN217112077U CN 217112077 U CN217112077 U CN 217112077U CN 202220768997 U CN202220768997 U CN 202220768997U CN 217112077 U CN217112077 U CN 217112077U
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- plating layer
- coating machine
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- 239000011248 coating agent Substances 0.000 title claims abstract description 86
- 238000000576 coating method Methods 0.000 title claims abstract description 86
- 238000007747 plating Methods 0.000 title claims abstract description 15
- 238000000424 optical density measurement Methods 0.000 title claims description 12
- 239000000523 sample Substances 0.000 claims abstract description 47
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 19
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 3
- 230000000087 stabilizing effect Effects 0.000 claims description 16
- 238000005096 rolling process Methods 0.000 claims description 13
- 239000010410 layer Substances 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 5
- 239000011247 coating layer Substances 0.000 claims description 4
- 239000007888 film coating Substances 0.000 claims description 2
- 238000009501 film coating Methods 0.000 claims description 2
- 238000005259 measurement Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 4
- 238000005253 cladding Methods 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
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- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
The utility model discloses an online OD measuring system of a new energy coating plating layer, aiming at providing an online OD measuring system of a new energy coating plating layer with a large sheet resistance measuring range, which has the technical proposal main points that the online OD measuring system of a new energy coating plating layer is characterized in that the online OD measuring system comprises a coating machine vacuum chamber, a measuring component is arranged in the coating machine vacuum chamber, the measuring component comprises an aluminum profile frame arranged in the coating machine vacuum chamber, and comprises an upper frame plate and a lower frame plate; a light source probe mounted on the lower frame plate; install the receiving probe on the frame plate of operating the computer to with the corresponding setting of light source probe, through utilizing the different principle of cladding material thickness light transmissivity of difference, through light source probe transmission infrared light, the receiving probe is received, effectively improves the maximum range of measurement, improves the measurement accuracy to the square resistance of coating film cladding material, improves the product percent of pass, the utility model is suitable for a coating machine technical field.
Description
Technical Field
The utility model belongs to the technical field of the coating machine, refer in particular to an online OD measurement system of new forms of energy coating cladding material.
Background
The traditional coating machine is used for measuring the sheet resistance of a coating layer, and the maximum measuring range can only reach 19.99 ohms by using the resistance between two measuring rollers and the actual area to calculate.
For example, chinese patent application No. (CN201220634781.6) discloses an apparatus for detecting a sheet resistance of a conductive film on line, which includes a first conductive roller, a second conductive roller, a third conductive roller, a power line, a power supply, and a metal probe brush; the power cord is connected with the power supply and the metal detection brush, the metal detection brush is respectively contacted with the first conductive roller shaft and the third conductive roller shaft, the quality of the conductive film is guaranteed by monitoring the sheet resistance value of the conductive film on line, however, the sheet resistance value of the surface of the new energy product produced at present is more than 30 ohms at most, the sheet resistance value of the new energy product reaches 100-200 ohms at most, so the sheet resistance value cannot be measured by using the measuring roller, the sheet resistance value of a large coating is evaluated by using the speed after intelligent multiple debugging, the product qualification rate is very low, and the whole sheet is scrapped sometimes and needs to be improved.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects existing in the prior art, the utility model aims to provide an online OD measuring system for a new energy coating plating layer with a large sheet resistance measuring range.
In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides an online OD measurement system of new forms of energy coating layer, includes the real empty room of coating machine, coating machine control system and human-computer interface control box, installs measuring component in the coating machine vacuum chamber, and coating machine control system and human-computer interface control box all are located the real empty room outside of coating machine, and through establishing vacuum electrode flange and the measuring component electric connection on the coating machine vacuum chamber inner wall, measuring component includes:
the aluminum profile rack is arranged in a vacuum chamber of the coating machine and comprises an upper rack plate and a lower rack plate;
coating, wherein the coating passes through the space between the upper frame plate and the lower frame plate through the transmission roller;
the light source probe is arranged on the lower frame plate and faces the film coating direction;
and the receiving probe is arranged on the upper frame plate, faces the coating direction and is arranged corresponding to the light source probe.
The utility model discloses further set up to, still include:
the fixing bracket is arranged below the aluminum profile rack and is used for supporting and fixing the aluminum profile rack;
and the adjusting assembly is arranged on the fixed support and is used for adjusting the supporting height of the fixed support.
The utility model discloses further set up to, the adjusting part includes:
the fixing support is fixedly connected with the side face of the fixing block through a bolt;
the threaded hole is formed in the bottom surface of the fixed block;
the top end of the adjusting support leg is in threaded connection with the threaded hole;
wherein, adjust the stabilizer blade bottom and fixedly be equipped with the rubber pad, be located the surface of fixed block below and be equipped with toggle portion.
The utility model discloses further set up to, still include:
the mounting holes are respectively formed in the upper frame plate and the lower frame plate at equal intervals;
the annular bulge is arranged on the inner wall of the mounting hole close to one side of the coating film;
the light source probe is arranged in the mounting hole of the lower frame plate, and the receiving probe is arranged in the mounting hole of the upper frame plate.
The utility model discloses further set up to, still include:
the stabilizing assembly is arranged on the upper frame plate and the lower frame plate and is used for stabilizing a coating passing between the upper frame plate and the lower frame plate;
wherein, the stabilizing component is two, and is located the front and back both sides of the light source probe that sets up and receiving probe respectively.
The utility model discloses further set up to, stabilize the subassembly and include:
a support bar;
the rolling rollers are movably sleeved on the surface of the supporting rod, positioned on the upper side and the lower side of the coating film and contacted with the surface of the coating film;
and the mounting parts are mounted at two ends of the supporting rod and used for mounting the supporting rod and the rolling roller between the upper frame plate and the lower frame plate.
The utility model discloses further set up to, the installed part includes:
the adjusting screw rods respectively penetrate through the upper frame plate and the lower frame plate and are respectively in threaded connection with the upper frame plate and the lower frame plate;
wherein, adjusting screw one end and bracing piece swing joint, the other end is equipped with adjust knob.
The utility model has the advantages that:
by utilizing the principle that the light transmittance of different coating thicknesses is different, the light source probe emits infrared light, and the receiving probe receives the infrared light, the maximum measuring range of measurement is effectively improved, the measurement precision of the sheet resistance of the coating is improved, the product yield is improved, and meanwhile, the control system of the coating machine automatically controls the coating of the coating machine through the information fed back by the measurement component, so that the purpose of automatically controlling the sheet resistance is achieved.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is an enlarged view of the present invention at A in FIG. 1;
FIG. 3 is an enlarged view of the present invention at B of FIG. 1;
fig. 4 is a partial cross-sectional view of the present invention at the stabilization assembly;
in the drawings: 1. a vacuum chamber of a film plating machine; 2. a coating machine control system; 3. a human-computer interface control box; 4. an aluminum profile frame; 40. an upper frame plate; 41. a frame plate is arranged; 5. a vacuum electrode flange; 6. coating; 7. a light source probe; 8. receiving a probe; 9. an adjustment assembly; 90. a fixed block; 91. a threaded hole; 92. adjusting the support legs; 93. a rubber pad; 94. a toggle part; 10. fixing a bracket; 11. mounting holes; 12. an annular projection; 13. A stabilizing assembly; 130. a support bar; 131. a rolling roller; 132. a mounting member; 1320. adjusting the screw rod; 1321. And adjusting a knob.
Detailed Description
The present invention is further described in the following with reference to fig. 1 to 4 as specific embodiments:
example 1:
this embodiment provides an online OD measurement system of new forms of energy coating layer, including the real empty room 1 of coating machine, coating machine control system 2 and human-computer interface control box 3, install measuring component in the real empty room 1 of coating machine, coating machine control system 2 and human-computer interface control box 3 all are located the real empty room 1 outside of coating machine, and through establishing vacuum electrode flange 5 and the measuring component electric connection on the real empty room 1 inner wall of coating machine, measuring component includes:
the aluminum profile frame 4 is arranged in the coating machine vacuum chamber 1, and comprises an upper frame plate 40 and a lower frame plate 41;
a coating film 6, wherein the coating film 6 passes through the space between the upper frame plate 40 and the lower frame plate 41 through a driving roller;
the light source probe 7 is arranged on the lower frame plate 41, and is arranged towards the direction of the coating 6;
the receiving probe 8 is arranged on the upper frame plate 40, faces the direction of the coating 6 and corresponds to the light source probe 7;
wherein, the receiving probe 8 is also electrically connected with a CCD imaging device, and the film plating machine control system 2 is also electrically connected with a wire feeding system.
According to the embodiment, by utilizing the principle that the light transmittance of different coating thicknesses is different, the infrared light is emitted by the light source probe 7, and is received by the receiving probe 8 and imaged by the CCD, so that the maximum measuring range is effectively improved, the measurement precision of the sheet resistance of the coating 6 is improved, and the product yield is improved; the received signal from each point enters a computer to display an actual numerical value, and the coating machine control system 2 carries out closed-loop control on the wire feeding system to automatically control the wire feeding speed, thereby achieving the purpose of automatically controlling the sheet resistance and greatly improving the qualification rate of products.
Example 2:
in this embodiment, in addition to the structural features of embodiment 1, the present invention further includes:
the fixing support 10 is installed below the aluminum profile rack 4, and is used for supporting and fixing the aluminum profile rack 4;
the adjusting assembly 9 is installed on the fixing support 10, and is used for adjusting the supporting height of the fixing support 10;
wherein, preferably adopt the bolt fastening between fixed bolster 10 and the aluminium alloy frame 4, preferably adopt the bolt fastening between adjusting part 9 and the fixed bolster 10.
In this embodiment, it can be seen that the height of the fixing bracket 10 is adjusted by the adjusting component 9, so as to ensure that the coating 6 and the aluminum profile frame 4 are parallel to each other and enter between the upper frame plate 40 and the lower frame plate 41 in a horizontal manner, thereby ensuring the accuracy of measuring the sheet resistance of the coating 6.
Example 3:
in this embodiment, in addition to the structural features of embodiment 2, further, the adjusting assembly 9 includes:
the fixing block 90 is fixedly connected with the side surface of the fixing block 90 through a bolt by the fixing support 10;
the threaded hole 91, the threaded hole 91 is set up in the bottom surface of the fixed block 90;
the top end of the adjusting supporting leg 92 is in threaded connection with the threaded hole 91;
wherein, the bottom end of the adjusting leg 92 is fixedly provided with a rubber pad 93, the surface below the fixed block 90 is provided with a toggle part 94, and the rubber pad 93 and the adjusting leg 92 are preferably connected by adhesion.
In the embodiment, the toggle part 94 is held by a hand to drive the adjusting support leg 92 to rotate, so that the position of the adjusting support leg 92 in the threaded hole 91 is adjusted to realize the height adjustment of the fixing support 10, the plated film 6 and the aluminum profile rack 4 are parallel to each other, and the accuracy of the plating sheet resistance measurement of the plated film 6 is ensured; the rubber pad 93 effectively improves the friction force between the adjusting support leg 92 and the inner wall of the vacuum chamber 1 of the coating machine, so that the stability of the aluminum profile rack 4 is improved, and the shifting part 94 improves the convenience in adjusting the adjusting support leg 92.
Example 4:
in this embodiment, in addition to the structural features of embodiment 1, the present invention further includes:
the mounting holes 11 are respectively formed in the upper frame plate 40 and the lower frame plate 41 at equal intervals;
the annular bulge 12 is arranged on the inner wall of the mounting hole 11 close to one side of the coating 6;
wherein, the light source probe 7 is installed in the installation hole 11 of the lower frame plate 41, and the receiving probe 8 is installed in the installation hole 11 of the upper frame plate 40; the annular protrusions 12 are preferably integrally formed with the upper frame plate 40 and the lower frame plate 41, and the light source probe 7 and the receiving probe 8 are connected with the inner wall of the mounting hole 11 through threads.
According to the embodiment, the annular bulge 12 is arranged, so that the distance between the light source probe 7 and the receiving probe 8 which are correspondingly arranged is convenient to guarantee, the accuracy of measuring the square resistance of the coating 6 is guaranteed, the structure is simple, and the installation is convenient and fast.
Example 5:
in this embodiment, in addition to the structural features of embodiment 1, the present invention further includes:
the stabilizing assembly 13 is mounted on the upper frame plate 40 and the lower frame plate 41, and is used for stabilizing the coating 6 passing between the upper frame plate 40 and the lower frame plate 41;
the number of the stabilizing assemblies 13 is two, and the stabilizing assemblies are respectively located at the front side and the rear side of the correspondingly arranged light source probe 7 and the correspondingly arranged receiving probe 8.
According to the embodiment, the two stabilizing assemblies 13 which are respectively located on the front side and the rear side of the correspondingly arranged light source probe 7 and the receiving probe 8 are used, so that the situation that the coating 6 between the two stabilizing assemblies 13 (namely between the light source probe 7 and the receiving probe 8) and the aluminum profile rack 4 is in a relatively parallel state is further ensured, the infrared light emitted by the light source probe 7 is ensured to vertically irradiate the coating 6, and the accuracy of the coating 6 is ensured.
Example 6:
in this embodiment, in addition to the structural features of embodiment 5, further, the stabilizing member 13 includes:
a support bar 130;
the rolling rollers 131 are movably sleeved on the surface of the supporting rod 130, are positioned on the upper side and the lower side of the coating film 6 and are in contact with the surface of the coating film 6;
a mounting member 132, the mounting member 132 being installed at both ends of the supporting bar 130, for mounting the supporting bar 130 and the rolling roller 131 between the upper frame plate 40 and the lower frame plate 41;
the rolling roller 131 is preferably connected with the surface of the support rod 130 by a bearing, and other rotary connections with small friction resistance can also be adopted; the surface of the rolling roller 131 is preferably a smooth surface or made of a material having a small friction coefficient.
According to the embodiment, the rolling rollers 131 can freely rotate on the supporting rod 130, on one hand, damage to the coating film 6 due to large friction resistance is avoided, on the other hand, the rolling rollers 131 on the upper side and the lower side of the coating film 6 move the coating film 6 to achieve a good limiting effect, the coating film 6 is guaranteed to pass through the light source probe 7 and the receiving probe 8 in a horizontal state with the aluminum profile rack 4, and the measurement accuracy of the sheet resistance is guaranteed.
Example 7:
in this embodiment, in addition to the structural features of embodiment 6, the mounting member 132 further includes:
the adjusting screws 1320 penetrate through the upper frame plate 40 and the lower frame plate 41 respectively, and are in threaded connection with the upper frame plate 40 and the lower frame plate 41 respectively;
wherein, one end of the adjusting screw 1320 is movably connected with the supporting rod 130, and the other end is provided with an adjusting knob 1321; the adjusting screw 1320 and the supporting rod 130 are preferably movably connected by a bolt, specifically, a screw hole is formed in the end of the adjusting screw 1320, a through hole is formed in the end of the supporting rod 130, the bolt is in threaded connection with the screw hole through the through hole, and the diameter of the through hole is larger than that of the bolt.
In this embodiment, it can be seen that the height of the rolling roller 131 is conveniently adjusted by the adjusting screw 1320, so as to further ensure that the rolling roller 131 is relatively parallel to the aluminum profile rack 4, ensure that the coating 6 passes through the light source probe 7 and the receiving probe 8 in a horizontal state with the aluminum profile rack 4, and ensure accurate measurement of the sheet resistance of the coating 6.
While the present embodiments have been described with reference to the accompanying drawings, it is to be understood that the invention is not limited to the precise embodiments described above, which are meant to be illustrative and not restrictive, and that various changes may be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. The utility model provides an online OD measurement system of new forms of energy coating layer, includes real empty room (1) of coating machine, coating machine control system (2) and human-computer interface control box (3), install measuring component in the real empty room (1) of coating machine, coating machine control system (2) and human-computer interface control box (3) all are located the real empty room (1) outside of coating machine, and through establishing vacuum electrode flange (5) and measuring component electric connection on real empty room (1) inner wall of coating machine, characterized by, measuring component includes:
the aluminum profile frame (4), the aluminum profile frame (4) is arranged in the vacuum chamber (1) of the film coating machine and comprises an upper frame plate (40) and a lower frame plate (41);
the coating film (6) passes through the space between the upper frame plate (40) and the lower frame plate (41) through a transmission roller;
the light source probe (7) is mounted on the lower frame plate (41) and is arranged towards the direction of the coating film (6);
the receiving probe (8) is mounted on the upper frame plate (40), is arranged towards the direction of the coating film (6) and corresponds to the light source probe (7).
2. The on-line OD measurement system for the new energy coating plating layer according to claim 1, further comprising:
the fixing support (10) is arranged below the aluminum profile rack (4) and used for supporting and fixing the aluminum profile rack (4);
the adjusting component (9), the adjusting component (9) is installed on the fixed support (10) and is used for adjusting the supporting height of the fixed support (10).
3. The on-line OD measurement system for the new energy coating plating layer as claimed in claim 2, wherein the adjusting component (9) comprises:
the fixing support (10) is fixedly connected to the side face of the fixing block (90) through a bolt;
the threaded hole (91), the said threaded hole (91) is set up in the bottom surface of the fixed block (90);
the top end of the adjusting supporting leg (92) is in threaded connection with the threaded hole (91);
the bottom ends of the adjusting support legs (92) are fixedly provided with rubber pads (93), and the surface below the fixed block (90) is provided with a shifting part (94).
4. The on-line OD measurement system for the new energy coating plating layer according to claim 1, further comprising:
the mounting holes (11) are respectively formed in the upper rack plate (40) and the lower rack plate (41) at equal intervals;
the annular bulge (12), the annular bulge (12) is arranged on the inner wall of the mounting hole (11) close to one side of the coating film (6);
the light source probe (7) is installed in an installation hole (11) of the lower frame plate (41), and the receiving probe (8) is installed in an installation hole (11) of the upper frame plate (40).
5. The on-line OD measurement system for the new energy coating plating layer according to claim 1, further comprising:
a stabilizing assembly (13), wherein the stabilizing assembly (13) is arranged on the upper frame plate (40) and the lower frame plate (41) and is used for stabilizing the coating (6) passing between the upper frame plate (40) and the lower frame plate (41);
the two stabilizing assemblies (13) are respectively positioned at the front side and the rear side of the correspondingly arranged light source probe (7) and the receiving probe (8).
6. The new energy source coating plating layer online OD measurement system as claimed in claim 5, wherein the stabilizing component (13) comprises:
a support bar (130);
the rolling rollers (131) are movably sleeved on the surface of the supporting rod (130), are positioned on the upper side and the lower side of the coating film (6), and are in contact with the surface of the coating film (6);
and the mounting pieces (132) are mounted at the two ends of the supporting rod (130), and are used for mounting the supporting rod (130) and the rolling roller (131) between the upper frame plate (40) and the lower frame plate (41).
7. The on-line OD measurement system for the new energy coating plating layer as recited in claim 6, wherein the mounting member (132) comprises:
the adjusting screw rods (1320) respectively penetrate through the upper frame plate (40) and the lower frame plate (41) and are respectively in threaded connection with the upper frame plate (40) and the lower frame plate (41);
one end of the adjusting screw rod (1320) is movably connected with the supporting rod (130), and the other end of the adjusting screw rod is provided with an adjusting knob (1321).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220768997.5U CN217112077U (en) | 2022-04-02 | 2022-04-02 | Online OD measurement system of new forms of energy coating plating layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220768997.5U CN217112077U (en) | 2022-04-02 | 2022-04-02 | Online OD measurement system of new forms of energy coating plating layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217112077U true CN217112077U (en) | 2022-08-02 |
Family
ID=82578493
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220768997.5U Active CN217112077U (en) | 2022-04-02 | 2022-04-02 | Online OD measurement system of new forms of energy coating plating layer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217112077U (en) |
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2022
- 2022-04-02 CN CN202220768997.5U patent/CN217112077U/en active Active
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Address after: 318000 Room 201, building 3, No. 988, Donghuan Avenue, Baiyun Street, Taizhou bay new area, Taizhou City, Zhejiang Province (office only) Patentee after: Zhejiang Nanyang Huacheng Technology Co.,Ltd. Country or region after: China Address before: 318000 Room 201, building 3, No. 988, Donghuan Avenue, Baiyun Street, Taizhou bay new area, Taizhou City, Zhejiang Province (office only) Patentee before: Zhejiang Nanyang Huacheng Technology Co.,Ltd. Country or region before: China |