CN217095661U - Casting production line - Google Patents
Casting production line Download PDFInfo
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- CN217095661U CN217095661U CN202220844845.9U CN202220844845U CN217095661U CN 217095661 U CN217095661 U CN 217095661U CN 202220844845 U CN202220844845 U CN 202220844845U CN 217095661 U CN217095661 U CN 217095661U
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Abstract
A casting production line comprises a crucible furnace and a forming conveying device, wherein the crucible furnace comprises a furnace shell (1), a heat insulation plate (2), a group of heating wires (3), a crucible supporting plate (4), a crucible (5) and an opening and closing assembly, the top of the furnace shell (1) is open, the heat insulation plate (2) is installed on the inner wall of the furnace shell (1), a group of resistance wire supporting bricks (6) are sequentially arranged on the inner wall of the heat insulation plate (2), a group of heating wires (3) are installed on the corresponding resistance wire supporting bricks (6), a crucible placing hole is formed in the middle of the crucible supporting plate (4), and the crucible supporting plate (4) is installed on the top of the furnace shell (1); the advantages are that: the production speed is high, and the labor intensity of workers is reduced.
Description
Technical Field
The utility model relates to a casting equipment field, concretely relates to casting production line.
Background
At present, current electric heat formula crucible furnace rate of heating is slower, mostly is the manual work and uncaps, and the workman is mostly manual die sinking compound die when the casting, and efficiency is lower, and workman intensity of labour is great.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the above insufficiency and provide a casting production line.
The utility model comprises a crucible furnace and a forming and conveying device,
the crucible furnace comprises a furnace shell, a heat insulation plate, a group of electric heating wires, a crucible supporting plate, a crucible and an opening and closing assembly,
the top of the furnace shell is open, the heat insulation plate is arranged on the inner wall of the furnace shell, a group of resistance wire supporting bricks are sequentially arranged on the inner wall of the heat insulation plate, a group of heating wires are arranged on the corresponding resistance wire supporting bricks, a crucible placing hole is arranged in the middle of the crucible supporting plate, the crucible supporting plate is arranged on the top of the furnace shell, the crucible is positioned in the crucible placing hole of the crucible supporting plate, the outer edge of the top of the crucible is placed on the crucible supporting plate,
the opening and closing assembly comprises an upper cover and an upper cover opening and closing cylinder,
the crucible supporting plate is provided with a pair of first chutes, the crucible is positioned between the pair of first chutes, the top of the outer wall of the furnace shell is provided with a pair of extension supports, the top of each extension support is provided with a second chute communicated with the first chute, the bottom of the upper cover is provided with a group of sliding blocks and is slidably installed in the first chutes through the sliding blocks, the upper cover opening and closing air cylinder is installed at the end parts of the pair of extension supports through the air cylinder supports, a piston rod of the upper cover opening and closing air cylinder is fixedly connected with one end of the upper cover, and the upper cover is driven to slide in the first chute and the second chute through the upper cover opening and closing air cylinder;
the molding conveying device comprises a casting frame, a group of casting components, a transverse conveyor, a reversing component and a longitudinal conveyor,
the casting assembly comprises a finger cylinder, a pair of mould supporting plates and a casting mould,
a pair of mould supporting plates are respectively arranged on the sliding blocks corresponding to the finger cylinders, a casting mould is arranged on the tops of the pair of mould supporting plates,
a group of casting components are arranged on the casting frame in sequence,
the top of the frame of the transverse conveyor is provided with a vertical baffle and an inclined baffle,
the reversing assembly comprises a reversing supporting plate, a material pushing plate, a material blocking plate and a material pushing cylinder,
the top of the reversing component is provided with a plurality of groups of universal balls, the end part of the reversing supporting plate is provided with a cylinder supporting plate, a cylinder barrel of a material pushing cylinder is arranged on the cylinder supporting plate, a material pushing plate is arranged at the end part of a piston rod of the material pushing cylinder, a material blocking plate is arranged on the side wall of the reversing supporting plate,
the discharge hole of the transverse conveyor is communicated with the feed hole of the reversing supporting plate, the feed hole of the longitudinal conveyor is communicated with the discharge hole of the reversing supporting plate, the material pushing plate faces the feed hole of the longitudinal conveyor, and the material blocking plate faces the discharge hole of the transverse conveyor;
the crucible furnace is positioned on one side of the casting frame.
The top of the crucible is provided with an outer edge with an arc-shaped section, and the crucible placing hole of the crucible supporting plate is provided with an annular limiting bulge matched with the outer edge of the crucible.
The heat insulation board is an asbestos board.
The bottom of the furnace shell is laid with refractory bricks.
And flow guide sloping plates are respectively arranged on two sides of the mould supporting plate.
The finger cylinder is a sliding table finger cylinder.
The material pushing cylinder is a guide cylinder.
Both the cross conveyor and the longitudinal conveyor are roller conveyors.
The top surface of the mould supporting plate is provided with a vertical fixing plate, and the casting mould is installed on the vertical fixing plate through screws.
The utility model has the advantages that: the production speed is high, and the labor intensity of workers is reduced.
Description of the drawings
Fig. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic view of the crucible furnace of the present invention.
FIG. 3 is a schematic sectional view of the crucible furnace according to the present invention.
Fig. 4 is a schematic structural view of the casting assembly of the present invention.
Fig. 5 is a schematic structural view of the conveyor of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined or explained in subsequent figures. In the description of the embodiments of the present invention, it should be noted that, if the terms "upper", "lower", "inside", "outside", etc. are used for indicating the orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention usually place when using, the present invention is only used for convenience of description and simplification of the description, but does not indicate or imply that the devices or elements indicated must have specific orientations, be constructed in specific orientations, and operate, and thus, the present invention should not be construed as being limited. Furthermore, the appearances of the terms "first," "second," and the like in the description of the present invention are not intended to be limiting but rather are to be construed as indicating or implying relative importance. In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in the attached drawings, the utility model comprises a crucible furnace and a forming and conveying device,
the crucible furnace comprises a furnace shell 1, a heat insulation board 2, a group of electric heating wires 3, a crucible supporting plate 4, a crucible 5 and an opening and closing assembly,
the top of the furnace shell 1 is open, the heat insulation board 2 is arranged on the inner wall of the furnace shell 1, a group of resistance wire supporting bricks 6 are sequentially arranged on the inner wall of the heat insulation board 2, a group of heating wires 3 are arranged on the corresponding resistance wire supporting bricks 6, a crucible placing hole is arranged in the middle of the crucible supporting plate 4, the crucible supporting plate 4 is arranged on the top of the furnace shell 1, the crucible 5 is positioned in the crucible placing hole of the crucible supporting plate 4, the outer edge of the top of the crucible 5 is placed on the crucible supporting plate 4,
the opening and closing assembly comprises an upper cover 7 and an upper cover opening and closing cylinder 8,
a pair of first chutes 9 is formed on the crucible supporting plate 4, the crucible 5 is positioned between the pair of first chutes 9, a pair of extension supports 10 is arranged at the top of the outer wall of the furnace shell 1, a second chute communicated with the first chute 9 is formed at the top of the extension supports 10, a group of slide blocks are arranged at the bottom of the upper cover 7 and are slidably mounted in the first chutes 9 through the slide blocks, an upper cover opening and closing cylinder 8 is mounted at the end parts of the pair of extension supports 10 through the cylinder supports, a piston rod of the upper cover opening and closing cylinder 8 is fixedly connected with one end of the upper cover 7, and the upper cover 7 is driven to slide in the first chute 9 and the second chute by the upper cover opening and closing cylinder 8;
the forming and conveying device comprises a casting frame 30, a group of casting components, a transverse conveyor 31, a reversing component and a longitudinal conveyor 32,
the casting assembly includes a finger cylinder 33, a pair of mold supporting plates 34 and a casting mold 35,
a pair of mold supporting plates 34 are respectively installed on the sliders corresponding to the finger cylinders 33, a casting mold 35 is installed on the top of the pair of mold supporting plates 34,
a group of casting modules are arranged on the casting frame 30 in sequence,
the top of the frame of the cross conveyor 31 is provided with a vertical baffle 36 and an inclined baffle 37,
the reversing assembly comprises a reversing supporting plate 38, a material pushing plate 39, a material blocking plate 40 and a material pushing cylinder 41,
the top of the reversing component is provided with a plurality of groups of universal balls 42, the end part of the reversing supporting plate 38 is provided with a cylinder supporting plate, a cylinder barrel of a material pushing cylinder 41 is arranged on the cylinder supporting plate, a material pushing plate 39 is arranged at the end part of a piston rod of the material pushing cylinder 41, a material blocking plate 40 is arranged on the side wall of the reversing supporting plate 38,
the discharge hole of the transverse conveyor 31 is communicated with the feed hole of the reversing supporting plate 38, the feed hole of the longitudinal conveyor 32 is communicated with the discharge hole of the reversing supporting plate 38, the material pushing plate 39 faces the feed hole of the longitudinal conveyor 32, and the material blocking plate 40 faces the discharge hole of the transverse conveyor 31;
the crucible furnace is located at one side of the casting frame 30.
The top of the crucible 5 is provided with an outer edge with an arc-shaped section, and the crucible placing hole of the crucible supporting plate 4 is provided with an annular limiting bulge 11 matched with the outer edge of the crucible 5.
The insulating board 2 is an asbestos board.
The bottom of the furnace shell 1 is laid with refractory bricks.
Flow guiding sloping plates are respectively arranged on two sides of the mould supporting plate 34.
The finger cylinder 33 is a slide table finger cylinder.
The pushing cylinder 41 is a guide cylinder.
Both the cross conveyor 31 and the longitudinal conveyor 32 are roller conveyors.
The top surface of the mold supporting plate 34 is provided with a vertical fixing plate, and the casting mold 35 is mounted on the vertical fixing plate by screws.
The working mode and principle are as follows: when using the crucible furnace, upper cover 7 slides to the second spout along first spout 9 in under the drive of cylinder 8 is opened and close to the upper cover, opens 5 feed inlets of crucible, and the staff adds the raw materials to crucible 5 in, and the upper cover is opened and close 7 closures of the drive of cylinder 8, heats crucible 5 through heating wire 3, melts the metal in it, opens upper cover 7 after melting the completion, and the staff can ladle out the metal that melts and be used for the casting. When the crucible 5 is placed, the crucible 5 is placed in the crucible placing hole, and the annular limiting bulge 11 is supported on the outer edge of the crucible 5.
The casting mold 35 is closed under the driving of the finger cylinder 33, a worker pours the aluminum liquid into the casting mold 35, after the aluminum liquid in the casting mold 35 is cooled and formed, the finger cylinder 33 drives the casting mold 35 to be opened, the worker takes off the formed workpiece, puts the workpiece into the transverse conveyor 31 along the inclined baffle 37, transports the workpiece into the reversing supporting plate 38 under the driving of the transverse conveyor 31, extends the piston rod of the pushing cylinder 41, pushes the workpiece into the longitudinal conveyor 32 through the pushing plate 39, and finally outputs the workpiece to the next placing station by the longitudinal conveyor 32.
The flow guide sloping plate of the mould supporting plate 34 prevents workers from carelessly pouring out the aluminum liquid into the sliding groove of the finger cylinder 33 during casting.
Claims (9)
1. A casting production line is characterized by comprising a crucible furnace and a forming and conveying device,
the crucible furnace comprises a furnace shell (1), a heat insulation plate (2), a group of electric heating wires (3), a crucible supporting plate (4), a crucible (5) and an opening and closing assembly,
the top of the furnace shell (1) is open, the heat insulation plate (2) is arranged on the inner wall of the furnace shell (1), a group of resistance wire supporting bricks (6) are sequentially arranged on the inner wall of the heat insulation plate (2), a group of heating wires (3) are arranged on the corresponding resistance wire supporting bricks (6), a crucible placing hole is arranged in the middle of the crucible supporting plate (4), the crucible supporting plate (4) is arranged on the top of the furnace shell (1), the crucible (5) is positioned in the crucible placing hole of the crucible supporting plate (4), the outer edge of the top of the crucible (5) is placed on the crucible supporting plate (4),
the opening and closing assembly comprises an upper cover (7) and an upper cover opening and closing cylinder (8),
a pair of first sliding chutes (9) is formed in the crucible supporting plate (4), the crucible (5) is located between the pair of first sliding chutes (9), a pair of extension supports (10) is arranged at the top of the outer wall of the furnace shell (1), a second sliding chute communicated with the first sliding chutes (9) is formed in the top of each extension support (10), a group of sliding blocks are arranged at the bottom of the upper cover (7) and are slidably mounted in the first sliding chutes (9) through the sliding blocks, an upper cover opening and closing cylinder (8) is mounted at the end portions of the pair of extension supports (10) through cylinder supports, a piston rod of the upper cover opening and closing cylinder (8) is fixedly connected with one end of the upper cover (7), and the upper cover (7) is driven to slide in the first sliding chutes (9) and the second sliding chutes through the upper cover opening and closing cylinder (8);
the forming and conveying device comprises a casting frame (30), a group of casting components, a transverse conveyor (31), a reversing component and a longitudinal conveyor (32),
the casting assembly comprises a finger cylinder (33), a pair of mold supporting plates (34) and a casting mold (35),
a pair of mould supporting plates (34) are respectively arranged on the sliding blocks corresponding to the finger cylinders (33), a casting mould (35) is arranged on the top of the pair of mould supporting plates (34),
a group of casting components are arranged on the casting frame (30) in sequence,
the top of the frame of the transverse conveyor (31) is provided with a vertical baffle (36) and an inclined baffle (37),
the reversing assembly comprises a reversing supporting plate (38), a material pushing plate (39), a material blocking plate (40) and a material pushing cylinder (41),
the top of the reversing component is provided with a plurality of groups of universal balls (42), the end part of the reversing supporting plate (38) is provided with a cylinder supporting plate, a cylinder barrel of a material pushing cylinder (41) is arranged on the cylinder supporting plate, a material pushing plate (39) is arranged at the end part of a piston rod of the material pushing cylinder (41), a material blocking plate (40) is arranged on the side wall of the reversing supporting plate (38),
a discharge hole of the transverse conveyor (31) is communicated with a feed hole of the reversing supporting plate (38), a feed hole of the longitudinal conveyor (32) is communicated with a discharge hole of the reversing supporting plate (38), the material pushing plate (39) faces the feed hole of the longitudinal conveyor (32), and the material blocking plate (40) faces the discharge hole of the transverse conveyor (31);
the crucible furnace is positioned at one side of the casting frame (30).
2. A casting production line according to claim 1, characterized in that the top of the crucible (5) is provided with an outer edge with an arc-shaped cross section, and the crucible placing hole of the crucible supporting plate (4) is provided with an annular limiting bulge (11) matched with the outer edge of the crucible (5).
3. A casting line according to claim 1, characterized in that the heat-insulating panels (2) are asbestos panels.
4. A casting line according to claim 1, characterized in that the furnace shell (1) is provided with refractory bricks at its bottom.
5. A casting line according to claim 1, characterized in that the mould supporting plate (34) is provided with a flow guiding sloping plate on each side.
6. A casting line according to claim 1, characterised in that the finger cylinder (33) is a slipway finger cylinder.
7. A casting line according to claim 1, characterised in that the pushing cylinder (41) is a guide cylinder.
8. A casting line according to claim 1, characterized in that the transverse conveyor (31) and the longitudinal conveyor (32) are both roller conveyors.
9. A casting line according to claim 1, characterised in that the top face of the mould supporting plate (34) is provided with a vertical fixing plate on which the casting mould (35) is mounted by means of screws.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220844845.9U CN217095661U (en) | 2022-04-13 | 2022-04-13 | Casting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220844845.9U CN217095661U (en) | 2022-04-13 | 2022-04-13 | Casting production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217095661U true CN217095661U (en) | 2022-08-02 |
Family
ID=82582126
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220844845.9U Active CN217095661U (en) | 2022-04-13 | 2022-04-13 | Casting production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217095661U (en) |
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2022
- 2022-04-13 CN CN202220844845.9U patent/CN217095661U/en active Active
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