CN217094893U - High-efficient washing water tank of intellectual detection system water condition - Google Patents

Abstract

The utility model discloses a high-efficient washing water tank of intellectual detection system water condition, relate to the cleaning equipment field, including the tank tower and install the box in the tank tower, the box hangs in the tank tower, the bottom of box is connected with inlet channel and outlet conduit, install filter core, pressure gauge, magnetic drive pump and ORP meter on the inlet channel according to the order of intaking in proper order, ORP meter height is less than the bottom surface of the box, pressure gauge height is higher than the bottom surface of the box; an electric two-way valve is arranged on the water outlet pipeline; and an alarm device is arranged on the upper surface of the box frame and is electrically connected with the pressure gauge and the ORP meter. The utility model discloses the water condition of intellectual detection system box in different periods guarantees constantly that the water is clean, can high-efficiently wash the work piece.

Description

High-efficient washing water tank of intellectual detection system water condition

Technical Field

The utility model relates to a cleaning equipment field, in particular to high-efficient washing water tank of intellectual detection system water condition.

Background

The cleaning equipment is mechanical equipment which can be used for replacing manual work to clean stains and smudges such as oil, wax, dust, oxide layers and the like on the surface of a workpiece. However, the existing cleaning equipment has low water change intellectualization degree, the flow is often controlled only by simply setting the water change time, the water quality monitoring value is only referred by personnel, when the water quality is cloudy and the water change time is not reached, the workpiece is not completely cleaned, and when the water quality is clear and the water change time is reached, the water body is wasted, so the cleaning effect of the existing cleaning equipment in practical application is poor.

SUMMERY OF THE UTILITY MODEL

For solving foretell technical problem the utility model provides a high-efficient washing water tank of intellectual detection system water condition, aim at guarantees to be used for abluent water to keep high cleanliness degree, improves the cleaning workpiece effect.

The utility model provides a technical scheme of above-mentioned technical problem does:

a high-efficiency cleaning water tank capable of intelligently detecting water conditions comprises a tank frame and a tank body arranged in the tank frame, wherein the tank body is suspended in the tank frame, the bottom of the tank body is connected with a water inlet pipeline and a water outlet pipeline, a filter element, a pressure gauge, a magnetic pump and an ORP meter are sequentially arranged on the water inlet pipeline according to the water inlet sequence, the height of the ORP meter is lower than the bottom surface of the tank body, and the height of the pressure gauge is higher than the bottom surface of the tank body; an electric two-way valve is arranged on the water outlet pipeline; and an alarm device is arranged on the upper surface of the box frame and is electrically connected with the pressure gauge and the ORP meter.

And after the ORP count value reaches a threshold value, controlling water drainage, re-feeding water after a period of time, displaying a preliminary numerical value by the pressure gauge to indicate that the water feeding process is normal, and after that, indicating that the water level of the tank body reaches a rated height, controlling to stop feeding water. Wherein, the filter core filters the water source water, improves clean degree, and the magnetic drive pump then provides the power of drawing water. It should be further noted that in order to avoid the failure of equipment to cause water change, the ORP meter and the pressure gauge are connected with the alarm device, once the feedback values of the ORP meter and the pressure gauge are not changed within a period of time or exceed a set threshold value for a long time, the equipment is judged to be damaged, and a signal is fed back to the alarm device to sound an alarm to remind a worker. The method has high automation control degree, can detect the equipment condition constantly, realizes intelligent water change, and is safe and reliable.

Preferably, a plurality of ultrasonic vibrators are mounted at the bottom of the box body.

The ultrasonic vibrator can generate regular vibration to the box body, so that the water body and the workpiece vibrate, the workpiece can be separated from small dust and particles, and the cleaning effect is improved.

Preferably, an electric heating plate is installed in the wall of the box body.

The electric heating plate starts to heat after the box body is filled with water, the temperature of the water body in the box body is improved under the heat transfer effect, partial impurities are dissolved, and the cleaning effect is improved.

Preferably, the outer side wall of the box body is connected with a cooling chamber, the cooling chamber is suspended at the top of the box frame, and the cooling chamber is communicated with the external environment.

Preferably, a ventilation fan is further installed on the cooling chamber.

Preferably, a thermocouple is installed on the wall of the box body and is electrically connected with the alarm device.

Preferably, the inlet conduit is fitted with a manual rotary valve connected between the ORP meter and the tank.

Preferably, a water level pipe is vertically installed on the water outlet pipeline, the water level pipe is made of glass, and the water level pipe is connected between the electric two-way valve and the box body.

Preferably, a protective door is mounted on the side wall of the box frame.

Preferably, the warning device comprises an electronic display panel and a warning lamp.

The utility model discloses following beneficial effect has: the utility model discloses use the tank tower to hang the box, the bottom of inlet channel connection box, during water in the box can flow back partial inlet channel in the course of the work, install ORP meter and pressure gauge in this inlet channel, can detect the quality of water and the pressure situation of box, clear water quality of water situation and the pressure situation that flows in when also can detect the box and intake. The OPR meter and the pressure gauge are respectively arranged at the bottom and the upper part of the box body, and can detect the data change of the equipment in different periods, so that the water changing process is controlled, and the intelligent degree is high. The utility model discloses the water condition of intellectual detection system box in different periods guarantees constantly that the water is clean, can high-efficiently wash the work piece.

Drawings

Fig. 1 is an internal structure view of the present invention.

Fig. 2 is an internal structure view of the present invention.

Fig. 3 is a top sectional view of the case.

Fig. 4 is a schematic structural diagram of the present invention.

Wherein, the reference numbers:

10. a box frame; 11. a box body; 12. a water inlet pipe; 13. a water outlet pipeline; 14. a filter element; 15. a pressure gauge; 16. a magnetic pump; 17. an ORP meter; 18. an electric two-way valve; 19. an alarm device; 20. an ultrasonic vibrator; 21. an electric hot plate; 22. a cooling chamber; 23. a ventilating fan; 24. a thermocouple; 25. manually rotating the valve; 26. a water level pipe.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature "on," "above" and "over" the second feature may include the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is at a higher level than the second feature. "beneath," "under" and "beneath" a first feature includes the first feature being directly beneath and obliquely beneath the second feature, or simply indicating that the first feature is at a lesser elevation than the second feature.

The following disclosure provides many different embodiments or examples for implementing different features of the invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present invention may repeat reference numerals and/or reference letters in the various examples, which have been repeated for purposes of simplicity and clarity and do not in themselves dictate a relationship between the various embodiments and/or arrangements discussed. In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.

The utility model is used for wash the decontamination to the work piece, press from both sides through outside anchor clamps and get the work piece and stretch into in the box 11 and soak by the clear water, remove through anchor clamps and accomplish to erode the decontamination. After a plurality of workpieces are cleaned, the water body becomes dirty and needs to be completely drained, and water is added again.

As shown in fig. 1, the high-efficiency cleaning water tank for intelligently detecting water conditions comprises a tank frame 10 and a tank body 11 arranged in the tank frame 10, wherein the tank body 11 is suspended in the tank frame 10, the bottom of the tank body 11 is connected with a water inlet pipe 12 and a water outlet pipe 13, the water inlet pipe 12 is sequentially provided with a filter element 14, a pressure gauge 15, a magnetic pump 16 and an ORP meter 17 according to the water inlet sequence, the ORP meter 17 is lower than the bottom surface of the tank body 11, and the pressure gauge 15 is higher than the bottom surface of the tank body 11; an electric two-way valve 18 is arranged on the water outlet pipeline 13; an alarm device 19 is mounted on the upper surface of the box frame 10, and the alarm device 19 is electrically connected with the pressure gauge 15 and the ORP gauge 17.

The box frame 10 serves as a support table for the box body 11, and the box body 11 and other mechanical parts are accommodated therein to form an integral device, so that the integral device can be integrally transported and the internal mechanism is prevented from being directly exposed to the outside. Box 11 is the column, and inside cavity is used for holding the water purification, and box 11 mainly relies on the upper surface to pass through modes such as welding or screw fixation to be fixed in the roof of tank tower 10, and tank tower 10 roof covers the part of box 11, has the opening that is used for through the work piece, and this opening intercommunication box 11's inside, the work piece can enter into in the box 11 from this opening. The box body 11 is suspended in the box frame 10, and the box frame 10 is in the shape of a regular polygon and has a plurality of side surfaces, so that a protective door which can be opened by rotation can be independently arranged on each side surface to seal the box frame 10. When the equipment in different areas in the box frame 10 needs to be repaired or replaced, the corresponding protective door is opened, so that the operation is convenient.

The bottom of the suspended box body 11 is connected with a water inlet pipeline 12 and a water outlet pipeline 13 which are used for independently draining and feeding water into the box body 11. Normally, the outlet pipe 13 is closed and controlled by the electric two-way valve 18. The water inlet pipe 12 is opened and closed without valve control, and external water source equipment is needed to control the supply of the water inlet pipe 12, so that water in the box body 11 and water in the water inlet pipe 12 can be integrated. In the cleaning process, the water body gradually accumulates oil stains and impurities to become turbid, the ORP meter 17 in the water inlet pipeline 12 can acquire the water quality condition of the water body at any time, and an operator can know the water quality condition of the water body according to the water quality condition. Of course, because the box frame 10 is closed, the operator cannot directly and conveniently observe the detection value, so that the OPR meter is electrically connected with the numerical control computer to transmit data, and the numerical control computer judges and controls the time of water inlet and water outlet according to the data, namely controls water drainage and then water inlet when the water quality is turbid.

Further, a filter element 14, a pressure gauge 15, a magnetic pump 16, and an ORP meter 17 are installed in this order in the water inlet pipe 12, and in the installation height, the filter element 14 and the pressure gauge 15 are higher than the bottom of the tank 11, and the magnetic pump 16 and the ORP meter 17 are lower than the bottom of the tank 11. Because the water in the tank 11 is required to flow into the inlet pipe 12 and the inlet pipe 12 is lower than the tank 11, the ORP meter 17 is located in the section of the inlet pipe 12 and can be closer to the tank 11, and the detection result is more accurate. The rear end region of the inlet pipe 12 (i.e., the region near the inlet end of the inlet pipe) is gradually raised in height, and the pressure gauge 15 is installed in this region. In the drainage process, the pipe section lower than the tank body 11 collects sewage, and the pressure gauge 15 is located without water, so that the pressure gauge 15 detects that the value is zero, which indicates that the drainage process is smoothly performed, and the value is displayed again only when water is newly introduced. The outside numerical control computer controls water changing work through data fed back by the ORP meter 17 and the pressure gauge 15, specifically, after the numerical value of the ORP meter 17 reaches a threshold value, water is controlled to be drained, after a period of time, water is fed again, the pressure gauge 15 displays a preliminary numerical value to indicate that the water feeding process is normal, and then the numerical value of the pressure gauge 15 reaches a specified threshold value to indicate that the water level of the box body 11 reaches a rated height, and then the water feeding is controlled to stop. Wherein, the filter element 14 filters the water source water body to improve the cleanness degree, and the magnetic pump 16 provides the water pumping power. Of course, the outlet pipe 13 is closed only by flushing the inlet pipe 12 and the bottom surface of the box 11 after a period of water inlet. In order to avoid that water change cannot be normally carried out due to equipment failure, the ORP meter 17 and the pressure gauge 15 are connected with the alarm device 19, once the feedback values of the ORP meter 17 and the pressure gauge 15 do not change within a period of time or exceed a set threshold value for a long time, the equipment is judged to be damaged, and a signal is fed back to the alarm device 19 to sound an alarm to remind a worker. The method has high automation control degree, can detect the equipment condition constantly, realizes intelligent water change, and is safe and reliable. In addition, the OPR meter can detect the water liquid condition entering the box body 11, so that the water source condition can be conveniently known. The utility model discloses can stably maintain the higher cleanliness factor of water, it is excellent to the clean effect of work piece.

In one embodiment, several ultrasonic transducers 20 are mounted to the bottom of the housing 11.

The ultrasonic vibrator 20 can generate regular vibration to the box body 11, so that water and workpieces vibrate, and the cleaning effect can be improved for small dust and particle falling workpieces.

In one embodiment, an electric hot plate 21 is mounted in the wall of the tank 11.

Wherein, the electric heating plate 21 starts heating after the box body 11 is filled with water, and the temperature of the water body in the box body 11 is increased under the heat transfer effect, so that part of impurities are dissolved, and the cleaning effect is improved.

In one embodiment, a cooling chamber 22 is connected to an outer side wall of the box 11, the cooling chamber 22 is suspended on the top of the box frame 10, and the cooling chamber 22 is communicated with the external environment.

Wherein, the inside cavity of cooling chamber 22 hugs closely box 11 to another opening of upper portion position intercommunication roof of tank tower 10, consequently, the lateral wall of box 11 can connect external environment through cooling chamber 22, and the box 11 tank wall that receives the electric plate 21 heating can lose part heat in view of the above, avoids in the airtight environment heat to gather in a large number and cause the high temperature, damages equipment.

In one embodiment, a ventilation fan 23 is also mounted to the cooling chamber 22.

The ventilating fan 23 is located in the wall of the box frame 10 and is communicated with the outside, so that the air flow in the cooling chamber 22 can be accelerated, and the heat dissipation speed of the wall of the box body 11 can be improved. In addition, the ventilation fan 23 is drawn in such a manner that the air inside the box frame 10 is drawn to the outside and the inside of the box frame 10 is cooled to maintain the life of the equipment, and the air in the box frame 10 is replenished from the holes in the frame wall.

In one embodiment, the wall of the tank 11 is fitted with a thermocouple 24, the thermocouple 24 being electrically connected to the alarm device 19.

The thermocouple 24 is used for detecting the temperature of the tank wall and the water body and feeding the temperature back to the alarm device 19 and the numerical control computer to know the temperature condition, and once the temperature is higher than a set threshold value, the alarm device 19 gives an alarm to warn an operator.

In one embodiment, inlet conduit 12 is fitted with a manual rotary valve 25, and manual rotary valve 25 is connected between ORP meter 17 and tank 11.

Wherein, the manual rotary valve 25 is a manual protection measure and is used for personnel to actively control the communication and the closing between the box body 11 and the water inlet pipeline 12. When the water inlet pipe 12 needs to be maintained, the manual rotary valve 25 needs to be manually closed to disconnect the box body 11 from the water inlet pipe 12, and after the equipment replacement and maintenance are completed, the water inlet pipe 12 is connected into the box body 11 again and the manual rotary valve 25 is opened. The maintenance process is rapid, the cleaning procedure is not influenced, the machine can be operated without stopping, and the maintenance process is convenient and rapid.

In an embodiment, a water level pipe 26 is vertically installed on the water outlet pipe 13, the water level pipe 26 is made of glass, and the water level pipe 26 is connected between the electric two-way valve 18 and the box 11.

Wherein, the water level pipe 26 is communicated with the tank body 11 in a transparent state, so that the water level of the water level pipe 26 is consistent with the water level of the tank body 11, and is used for an operator to observe the water level condition of the tank body 11.

In one embodiment, the side walls of cabinet 10 are fitted with a protective door that enables direct viewing of the internal equipment. The protective door has holes for communication of the cabinet 10 with the outside air.

In one embodiment, the warning device 19 includes an electronic display panel and a warning light.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Claims (10)

1. The efficient cleaning water tank capable of intelligently detecting the water condition comprises a tank frame (10) and a tank body (11) installed in the tank frame (10), and is characterized in that the tank body (11) is hung in the tank frame (10), the bottom of the tank body (11) is connected with a water inlet pipeline (12) and a water outlet pipeline (13), a filter element (14), a pressure gauge (15), a magnetic pump (16) and an ORP meter (17) are sequentially installed on the water inlet pipeline (12) according to a water inlet sequence, the height of the ORP meter (17) is lower than the bottom surface of the tank body (11), and the height of the pressure gauge (15) is higher than the bottom surface of the tank body (11); an electric two-way valve (18) is arranged on the water outlet pipeline (13); the upper surface of the box frame (10) is provided with an alarm device (19), and the alarm device (19) is electrically connected with the pressure gauge (15) and the ORP meter (17).

2. The high-efficiency washing water tank capable of intelligently detecting the water condition as claimed in claim 1, wherein a plurality of ultrasonic vibrators (20) are mounted at the bottom of the tank body (11).

3. The high-efficiency washing water tank capable of intelligently detecting the water condition as claimed in claim 1, wherein an electric heating plate (21) is installed in the wall of the tank body (11).

4. The efficient water cleaning tank capable of intelligently detecting water conditions is characterized in that a cooling chamber (22) is connected to the outer side wall of the tank body (11), the cooling chamber (22) is suspended at the top of the tank frame (10), and the cooling chamber (22) is communicated with the external environment.

5. The high-efficiency washing water tank capable of intelligently detecting the water condition as claimed in claim 4, wherein a ventilation fan (23) is further installed on the cooling chamber (22).

6. An efficient washing water tank with intelligent detection of water condition as claimed in claim 1, characterized in that the wall of the tank (11) is equipped with a thermocouple (24), the thermocouple (24) is electrically connected with the alarm device (19).

7. The high efficiency wash water tank with intelligent detection of water conditions as claimed in claim 1, characterized in that the inlet pipe (12) is fitted with a manual rotary valve (25), the manual rotary valve (25) being connected between the ORP meter (17) and the tank (11).

8. The efficient cleaning water tank capable of intelligently detecting the water condition as claimed in claim 1, wherein a water level pipe (26) is vertically installed on the water outlet pipe (13), the water level pipe (26) is made of glass, and the water level pipe (26) is connected between the electric two-way valve (18) and the tank body (11).

9. The high-efficiency washing water tank capable of intelligently detecting water conditions as claimed in claim 1, wherein a protective door is installed on the side wall of the tank frame (10).

10. An efficient wash water tank with intelligent detection of water conditions according to claim 1 characterized in that said alarm device (19) comprises an electronic display board and an alarm lamp.

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