CN217093946U - Automatic balancing device of rotary arm centrifugal machine - Google Patents
Automatic balancing device of rotary arm centrifugal machine Download PDFInfo
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- CN217093946U CN217093946U CN202220155293.0U CN202220155293U CN217093946U CN 217093946 U CN217093946 U CN 217093946U CN 202220155293 U CN202220155293 U CN 202220155293U CN 217093946 U CN217093946 U CN 217093946U
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Abstract
The utility model discloses an automatic balancing device of a rotary arm centrifuge, which comprises a centrifugal rotary arm, a centrifuge driving main shaft, a film pressure sensor, a balancing weight, a driving structure and an industrial personal computer; the centrifugal rotating arm is fixedly connected to a driving main shaft of the centrifugal machine, the film pressure sensor is installed at one end of the centrifugal rotating arm, a groove for accommodating the driving structure is formed in one end, away from the film pressure sensor, of the centrifugal rotating arm, the balancing weight is installed on the centrifugal rotating arm through the driving structure, and the balancing weight can move along the length direction of the groove under the driving of the driving structure; the film pressure sensor and the balancing weight are respectively positioned on two sides of the joint of the centrifugal rotating arm and the driving spindle of the centrifugal machine; the industrial personal computer is electrically connected with the film pressure sensor. The utility model discloses rocking arm centrifuge static balance's realization has solved equipment in the use, and the user is not using the weight of various balancing weights matching test article, makes centrifuge's convenient to use, safe and reliable.
Description
Technical Field
The utility model relates to a rocking arm centrifuge static balance test equipment technical field especially relates to a rocking arm centrifuge automatic balancing device.
Background
Centrifuges are used to determine whether components, equipment, and other electrical and electronic products are well adapted and performing under the forces (excluding gravity) generated by steady acceleration environments, such as those generated by operating vehicles, air vehicles, rotating machinery, and projectiles, and to evaluate the structural integrity of some components. The present invention mainly introduces a rotating arm type centrifuge, which is a testing machine with a rotating arm type structure. The working platforms are arranged at two ends of the rotating arm, the sample to be tested is arranged on the platform which has a certain distance from the center of the rotating shaft, and when the rotating arm rotates around the axis of the rotating arm at a constant speed, the product to be tested arranged on the working platforms at two ends of the rotating arm is subjected to the action of centrifugal constant acceleration. The required acceleration value can be obtained by changing the rotation speed; the test in different directions can be carried out by changing the installation direction of the test article on the working table.
The control core of the rotating arm type centrifuge is speed regulation and speed stabilization, and the speed stabilization is required to be achieved, and the precondition is that the weights of a test article at two ends of the rotating arm and a balancing weight are required to be kept balanced. Due to the fact that the weights of the test articles are diversified, requirements for the balance weights are high, the types of the balance weights needing to be matched are complex, operation is complex, and potential safety hazards exist.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide rocking arm centrifuge automatic balancing device, the utility model discloses an installation film pressure sensor and drive structure on the rocking arm, according to film pressure sensor's feedback value, through signal conversion's method, drive arrangement drives the balancing weight and removes according to sample weight, realizes rocking arm centrifuge automatic balancing.
The automatic balancing device of the rotary arm centrifuge comprises a centrifugal rotary arm, a centrifuge driving main shaft, a film pressure sensor, a balancing weight, a driving structure and an industrial personal computer;
the centrifugal rotating arm is fixedly connected to a driving main shaft of the centrifugal machine, the film pressure sensor is installed at one end of the centrifugal rotating arm, a groove for accommodating the driving structure is formed in one end, away from the film pressure sensor, of the centrifugal rotating arm, the balancing weight is installed on the centrifugal rotating arm through the driving structure, and the balancing weight can move along the length direction of the groove under the driving of the driving structure;
the film pressure sensor and the balancing weight are respectively positioned on two sides of the joint of the centrifugal rotating arm and the driving spindle of the centrifugal machine;
the industrial computer is electrically connected with the film pressure sensor, and the industrial computer controls the driving structure to drive the balancing weight to move on the centrifugal rotating arm so as to adjust the torque balance at two ends of the centrifugal rotating arm taking the centrifugal machine driving main shaft as the center.
As another specific scheme, the driving structure comprises a driving motor, a motor supporting seat, a bearing group, a supporting seat group, a ball screw and a coupling; the driving motor is arranged in the groove through a motor supporting seat, and the supporting seat group is arranged in the groove;
the bearing group comprises a first bearing and a second bearing, the supporting seat group comprises a first supporting seat and a second supporting seat, one end of the ball screw is installed on the first supporting seat through the first bearing, and the other end of the ball screw is installed on the second supporting seat through the second bearing;
one end of the coupler is connected with one end, close to the second supporting seat, of the ball screw, the other end of the coupler is connected with the driving motor, and the driving motor drives the ball screw to rotate.
According to the structure, the weight of a test sample is measured according to a detection signal of the film pressure sensor, then the running distance of the motor for automatic balancing is calculated according to the principle of static moment, finally the motor is driven to drive the counterweight block to move to a proper position, and the automatic balancing function is finished.
As another specific scheme, the centrifugal balancing weight further comprises two guide rails for guiding the movement of the balancing weight, the two guide rails are mounted on the centrifugal rotating arm along the length direction of the groove and located on two sides of the groove, and two sides of the balancing weight are respectively mounted on the outer side surfaces of the two guide rails and can move along the length direction of the guide rails.
As another concrete solution, the two guide rails are mounted on the top surface of the centrifugal rotor arm.
As another specific scheme, the ball screw fixing device further comprises a locking nut used for fixing the ball screw on the second supporting seat.
Specifically, the balancing weight is sleeved on the ball screw and is provided with an internal thread matched with the external thread of the ball screw;
when the ball screw rotates under the driving of the driving motor, the balancing weight is driven to move along the length direction of the guide rail.
Specifically, the film pressure sensor is adhered to the top surface of the centrifugal rotating arm.
As another specific scheme, the system further comprises a board card connected with the industrial personal computer through a network cable, a first isolation module for converting a voltage signal into a current signal, a second isolation module for converting the current signal into the voltage signal, a display connected with the industrial personal computer through a signal, a driver connected with a driving motor through a signal, a PLC connected with the driver through a signal, and an exchanger respectively connected with the board card and the PLC through the network cable;
the film pressure sensor is connected with a voltage signal at the input end of the board card through the first isolation module and the second module;
the board card and the PLC are in signal connection with the industrial personal computer through the switchboard through a network cable;
the display is used for displaying the trim data.
Specifically, the trim data includes a trial weight setting, a mounting radius setting, a counterweight weight, and a counterweight position.
With this structure, automatic balancing of the rotary arm centrifuge is realized.
The automatic balancing method of the rotary arm centrifuge adopts the automatic balancing device of the rotary arm centrifuge and comprises the following steps:
s1: starting the centrifuge and connecting a power supply;
s2: setting parameters: setting the weight and the installation radius of the test sample, and displaying the weight and the installation radius in a display screen;
s3: placing the test sample on a film pressure sensor, and judging whether the weight of the test sample is equal to the weight of the balance weight;
s4, when the weight of the test sample is larger than the weight of the counterweight, the operation needs to be increased, namely, the counterweight moves towards one end far away from the test sample;
s5: when the weight of the test article is less than the weight of the counterweight, the operation needs to be reduced, namely the counterweight moves towards one end close to the test article;
s6: when the weight of the test article is equal to the weight of the counterweight, the driving motor stops running;
s7: and finishing the automatic balancing.
The structure controls the rotation of the driving motor, so that the moment balance at the two ends of the rotating arm is adjusted by driving the counterweight block to move back and forth through the ball screw, thereby achieving the balancing effect, saving the step of manual balancing and obviously improving the safety and the reliability of equipment.
The utility model has the advantages that:
(1) the utility model discloses an install pressure sensor and drive structure on the rocking arm, according to pressure sensor's feedback value, through the method of signal conversion, according to the principle of static moment, reach the motor travel distance of automatic balancing, drive structure drive counterweight block move to suitable position at last, realized that rocking arm centrifuge is automatic to be balanced;
(2) the utility model discloses a thereby control driving motor's rotation drives the back-and-forth movement of balancing weight through ball screw and adjusts the moment balance at rocking arm both ends to reach the balancing effect, saved the step of artifical balancing, make security, the reliability of equipment obtain the promotion that is showing.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic view of a structural relationship of an automatic balancing device of a rotary arm centrifuge according to the present invention;
fig. 2 is a sectional view taken along the line a-a in fig. 1 according to the present invention;
fig. 3 is a control layout diagram of the automatic balancing device of the rotary arm centrifuge of the present invention;
FIG. 4 is a flow chart of an automatic balancing method of a rotary arm centrifuge of the present invention;
in the figure: 1-centrifugal rotating arm, 2-centrifugal machine driving main shaft, 3-film pressure sensor and 4-balancing weight;
5-driving structure, 5-1-driving motor, 5-2-motor supporting seat, 5-31-bearing I, 5-32-bearing II, 5-41-first supporting seat, 5-42-second supporting seat, 5-5-ball screw and 5-6-coupler;
6-industrial personal computer, 7-guide rail, 8-lock nut.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic drawings, which illustrate the basic structure of the present invention in a schematic manner, and thus show only the components related to the present invention.
Example 1
Referring to fig. 1-2, an automatic balancing device of a rotary arm centrifuge comprises a centrifugal rotary arm 1, a centrifuge driving main shaft 2, a film pressure sensor 3, a balancing weight 4, a driving structure 5 and an industrial personal computer 6;
the centrifugal rotating arm 1 is fixedly connected to a centrifugal machine driving spindle 2, the film pressure sensor 3 is installed at one end of the centrifugal rotating arm 1, a groove for accommodating the driving structure 5 is formed in one end, away from the film pressure sensor 3, of the centrifugal rotating arm 1, the balancing weight 4 is installed on the centrifugal rotating arm 1 through the driving structure 5, and the balancing weight 4 can move along the length direction of the groove under the driving of the driving structure 5;
the film pressure sensor 3 and the balancing weight 4 are respectively positioned at two sides of the joint of the centrifugal rotating arm 1 and the centrifugal machine driving main shaft 2;
the industrial personal computer 6 is electrically connected with the film pressure sensor 3, and the industrial personal computer 6 controls the driving structure 5 to drive the balancing weight 4 to move on the centrifugal rotating arm 1 so as to adjust the moment balance at two ends of the centrifugal rotating arm 1 taking the centrifugal machine driving spindle 2 as the center.
The film pressure sensor 3 is selected from the RXF200 series flexible film pressure sensor 3, and the product has the characteristics of thinness, flexibility, large sensing area, stable test, customizable measuring range and the like.
Specifically, the driving structure 5 comprises a driving motor 5-1, a motor supporting seat 5-2, a bearing group, a supporting seat group, a ball screw 5-5 and a coupler 5-6; the driving motor 5-1 is arranged in the groove through a motor supporting seat 5-2, and the supporting seat group is arranged in the groove;
the bearing group comprises a first bearing 5-31 and a second bearing 5-32, the support seat group comprises a first support seat 5-41 and a second support seat 5-42, one end of the ball screw 5-5 is installed on the first support seat 5-41 through the first bearing 5-31, and the other end of the ball screw is installed on the second support seat 5-42 through the second bearing 5-32;
one end of the coupler 5-6 is connected with one end of the ball screw 5-5 close to the second supporting seat 5-42, the other end of the coupler 5-6 is connected with the driving motor 5-1, and the driving motor 5-1 drives the ball screw 5-5 to rotate.
On the basis of the scheme, the centrifugal balancing weight further comprises two guide rails 7 for guiding the balancing weight 4 to move, the two guide rails 7 are installed on the centrifugal rotating arm 1 along the length direction of the groove and located on two sides of the groove, and two sides of the balancing weight 4 are respectively installed on the outer side faces of the two guide rails 7 and can move along the length direction of the guide rails 7.
On the basis of this solution, the two guide rails 7 are mounted on the top surface of the centrifugal rotor arm 1.
As another concrete scheme, the locking nut 8 for fixing the ball screw 5-5 on the second supporting seat 5-42 is further included.
On the basis of the scheme, the balancing weight 4 is sleeved on the ball screw 5-5, and the balancing weight 4 is provided with an internal thread matched with the external thread of the ball screw 5-5;
when the ball screw 5-5 is driven by the driving motor 5-1 to rotate, the balancing weight 4 is driven to move along the length direction of the guide rail 7.
Specifically, the film pressure sensor 3 is adhered to the top surface of the centrifugal rotor arm 1.
The tumbler centrifuge is rigidly connected with the centrifuge drive spindle 2 by a flange, eliminating the variation of constant acceleration due to the up-and-down fluctuation of the centrifuge tumbler 1. The driving motor 5-1 is fixed on the motor supporting seat 5-2 and drives the ball screw 5-5 to rotate through the coupler 5-6. The ball screw 5-5 is fixed on the first support seat 5-41 and the second support seat 5-42, the first bearing 5-31 and the second bearing 5-32 are respectively arranged in the first support seat 5-41 and the second support seat 5-42, and the ball screw 5-5 is fixed on the second support seat 5-42 by the locking nut 8 to prevent the ball screw from moving. The balancing weight 4 is respectively fixed on the ball screws 5-5 and the slide block of the guide rail 7, the guide rail 7 is fixed on the upper surface of the centrifugal rotating arm 1, and the film pressure sensor 3 is adhered on the opposite side of the centrifugal rotating arm 1.
Example 2
On the basis of the embodiment 1, as shown in fig. 3, the system further comprises a board card connected with the industrial personal computer 6 through a network cable, a first isolation module for converting a voltage signal into a current signal, a second isolation module for converting the current signal into the voltage signal, a display connected with the industrial personal computer 6 through a signal, a driver connected with the driving motor 5-1 through a signal, a PLC connected with the driver through a signal, and a switch respectively connected with the board card and the PLC through the network cable;
the film pressure sensor 3 is connected with a voltage signal at the input end of the board card through a first isolation module and a second module;
the board card and the PLC are in signal connection with the industrial personal computer 6 through the switch through network cables;
the display is used for displaying the trim data.
Specifically, the trim data includes a trial weight setting, a mounting radius setting, a counterweight weight, and a counterweight position.
The test sample is arranged on the film pressure sensor 3, the film pressure sensor 3 generates a voltage signal through deformation and transmits the voltage signal to the first isolation module, and the current signal is transmitted in a long distance and has small interference resistance, so that the signal is converted into a current 4-20 mA signal through the first isolation module, the current signal is converted into a second isolation module through a slip ring, the second isolation module is converted into a voltage signal of 3-10V, and the voltage signal is connected to the input end of a USB2851 board card and is connected with a switch through a network cable; the drive motor 5-1 is a servo motor, the servo motor is of an ECMA-GS series, motor signals and encoder signals of the servo motor are connected with an ASD B2 series driver, and signals of the driver are connected with a Mitsubishi FX5U series PLC; the board card signal and the PLC signal are connected with the industrial personal computer 6 through the switch through the network cable and finally displayed on the display.
Example 3
On the basis of embodiment 2, as shown in fig. 4, an automatic balancing method of a rotating arm centrifuge, which adopts the automatic balancing device of the rotating arm centrifuge, comprises the following steps:
s1, starting the centrifuge and connecting the power supply;
s2: setting parameters: setting the weight and the installation radius of the test sample, and displaying the weight and the installation radius in a display screen;
s3: judging whether the weight of the test article is equal to the weight of the balance weight;
s4, when the weight of the test sample is larger than the weight of the counterweight, the operation needs to be increased, namely the counterweight block 4 operates towards one end far away from the test sample;
s5: when the weight of the test article is less than the weight of the counterweight, the operation needs to be reduced, namely the counterweight block 4 operates towards one end close to the test article;
s6: when the weight of the test article is equal to the weight of the counterweight, the driving motor 5-1 stops running;
s7: and finishing the automatic balancing.
Example 4
As shown in fig. 1-4, the method for realizing the static balance of the rotary arm centrifuge mainly solves the problem of automatic balancing of the rotary arm centrifuge on the basis of the embodiment 3. According to the detection signal of the film pressure sensor 3, the weight of the test article is measured, then according to the principle of static moment, the industrial personal computer 6 calculates the motor running distance of automatic balancing, and finally the servo motor drives the balancing weight 4 to move to a proper position, and the automatic balancing function is finished.
The accuracy of automatic balancing is related to the initial balancing of the boom, when the boom is balanced, the initial position of the motor must be determined, which is the basis for automatic balancing.
The film pressure sensor 3 is selected from the RXF200 series flexible film pressure sensor 3, and the product has the characteristics of thinness, flexibility, large sensing area, stable test, customizable measuring range and the like. The film pressure sensor 3 outputs a resistance value, the resistance value is converted into a 4-20 mA current signal through the first isolation module for transmission, the current signal is strong in noise immunity, and the signal attenuation is reduced. Through many times of experiments, measurement accuracy is high.
The automatic balancing of the rotary arm centrifuge adopts a structure that a servo motor drives a ball screw 5-5 to rotate and drives a balancing weight 4 to move left and right, and the motor is started to operate according to the weight and the radius value of a test sample end, so that the static balance at two ends of a centrifugal rotary arm 1 is achieved.
The calculation formula of the static moment is as follows:
M＝F×L
where M is the moment of force F on the axis of rotation L, F is the force (in units: N) and L is the radius of the axis (in units: M).
The relative position relationship between the balance weight of the centrifugal rotating arm 1 and the moving distance of the servo motor is as follows:
| quality of test sample (kg) | Mass of balancing weight 4 | Distance of travel (mm) |
| 0 | 165 | 0 |
| 10 | 165 | 818 |
| 30 | 165 | 1227 |
| 50 | 165 | 1500 |
| 100 | 165 | 2182 |
The weight of a test sample of the rotary arm centrifuge is generally 1-100 Kg, the moving distance of the driving motor 5-1 determines the size of the radius of the centrifugal rotary arm 1, and the size of the radius of the rotary arm can be correspondingly shortened by increasing the weight of the balance weight.
In conclusion, the realization of the static balance of the rotary arm centrifuge solves the problem that a user does not use various balancing weights 4 to match the weight of a test sample in the use process of the equipment, so that the centrifuge is convenient to use, safe and reliable.
Above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be covered within the protection scope of the present invention.
Claims (8)
1. An automatic balancing device of a rotary arm centrifuge is characterized by comprising a centrifugal rotary arm (1), a centrifuge driving main shaft (2), a film pressure sensor (3), a balancing weight (4), a driving structure (5) and an industrial personal computer (6);
the centrifugal rotating arm (1) is fixedly connected to a centrifugal machine driving main shaft (2), the film pressure sensor (3) is installed at one end of the centrifugal rotating arm (1), a groove for accommodating the driving structure (5) is formed in one end, far away from the film pressure sensor (3), of the centrifugal rotating arm (1), the balancing weight (4) is installed on the centrifugal rotating arm (1) through the driving structure (5), and the balancing weight (4) can move along the length direction of the groove under the driving of the driving structure (5);
the film pressure sensor (3) and the balancing weight (4) are respectively positioned at two sides of the joint of the centrifugal rotating arm (1) and the centrifugal machine driving main shaft (2);
the industrial personal computer (6) is electrically connected with the film pressure sensor (3), and the industrial personal computer (6) controls the driving structure (5) to drive the balancing weight (4) to move on the centrifugal rotating arm (1) to adjust the moment balance at two ends of the centrifugal rotating arm (1) taking the centrifugal machine driving spindle (2) as the center.
2. 3-a bowl centrifuge auto-balancing device according to claim 1, characterized in that the drive structure (5) comprises a drive motor (5-1), a motor support (5-2), a bearing set, a support set, a ball screw (5-5) and a coupling (5-6); the driving motor (5-1) is arranged in the groove through a motor supporting seat (5-2), and the supporting seat group is arranged in the groove;
the bearing set comprises a first bearing (5-31) and a second bearing (5-32), the support seat set comprises a first support seat (5-41) and a second support seat (5-42), one end of the ball screw (5-5) is installed on the first support seat (5-41) through the first bearing (5-31), and the other end of the ball screw is installed on the second support seat (5-42) through the second bearing (5-32);
one end of the coupler (5-6) is connected with one end, close to the second supporting seat (5-42), of the ball screw (5-5), the other end of the coupler (5-6) is connected with the driving motor (5-1), and the driving motor (5-1) drives the ball screw (5-5) to rotate.
3. Automatic balancing device of a rotary arm centrifuge according to claim 1, characterized in that it further comprises two guide rails (7) for guiding the movement of the balancing weight (4), the two guide rails (7) are mounted on the centrifugal rotary arm (1) along the length direction of the groove and located on both sides of the groove, and the two sides of the balancing weight (4) are respectively mounted on the outer side surfaces of the two guide rails (7) and can move along the length direction of the guide rails (7).
4. Rotor arm centrifuge auto-balancing device according to claim 3, characterized in that the two guide rails (7) are mounted on the top surface of the centrifuge rotor arm (1).
5. The automatic balancing device of a rotary arm centrifuge according to claim 2, further comprising a lock nut (8) for fixing the ball screw (5-5) to the second support seat (5-42).
6. Automatic balancing device of a rotary arm centrifuge according to claim 2, characterized in that the balancing weight (4) is fitted over the ball screw (5-5) and the balancing weight (4) has an internal thread matching the external thread of the ball screw (5-5);
when the ball screw (5-5) is driven by the driving motor (5-1) to rotate, the balancing weight (4) is driven to move along the length direction of the guide rail (7).
7. Automatic balancing device for a rotor arm centrifuge according to claim 1, characterized in that the membrane pressure sensor (3) is glued to the top side of the centrifuge rotor arm (1).
8. The automatic balancing device of the rotary arm centrifuge as claimed in claim 1, further comprising a board card connected with an industrial personal computer (6) through a network cable, a first isolation module for converting a voltage signal into a current signal, a second isolation module for converting the current signal into the voltage signal, a display in signal connection with the industrial personal computer (6), a driver in signal connection with the driving motor (5-1), a PLC in signal connection with the driver, and a switch respectively connected with the board card and the PLC through the network cable;
the film pressure sensor (3) is connected with a voltage signal at the input end of the board card through the first isolation module and the second module;
the board card and the PLC are in signal connection with an industrial personal computer (6) through a network cable and an exchanger;
the display is used for displaying the trim data.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220155293.0U CN217093946U (en) | 2022-01-20 | 2022-01-20 | Automatic balancing device of rotary arm centrifugal machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220155293.0U CN217093946U (en) | 2022-01-20 | 2022-01-20 | Automatic balancing device of rotary arm centrifugal machine |
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| CN217093946U true CN217093946U (en) | 2022-08-02 |
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| CN202220155293.0U Active CN217093946U (en) | 2022-01-20 | 2022-01-20 | Automatic balancing device of rotary arm centrifugal machine |
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