CN217093004U

CN217093004U - Special-shaped kneading machine capable of adjusting running power

Info

Publication number: CN217093004U
Application number: CN202220181726.XU
Authority: CN
Inventors: 李攀登; 龚洛; 覃永坚
Original assignee: Dongguan Tianzhiyun New Material Technology Co ltd
Current assignee: Dongguan Tianzhiyun New Material Technology Co ltd
Priority date: 2022-01-21
Filing date: 2022-01-21
Publication date: 2022-08-02
Anticipated expiration: 2032-01-21

Abstract

The utility model discloses an abnormal shape kneading machine of adjustment operating power, which comprises a supporting seat, the front of supporting seat is uncovered structure, the embedded zone of heating that installs in top of supporting seat, kneading machine main part is installed to the internal surface gomphosis of zone of heating, the loading board is all installed to the both sides outer wall of zone of heating, and is a set of wherein servo motor, another group are installed at the top of loading board inverter motor is installed at the top of loading board, the stirring rod is all installed to servo motor and inverter motor's output, and is a set of wherein the stirring rod is located the side top of another set of stirring rod. The utility model discloses an install supporting seat, kneading machine main part, servo motor, inverter motor, stirring rod and zone of heating, at the in-process of kneading the material, adjust inverter motor's rotational speed, the stirring rod that makes the below is then the rotational speed relatively very fast for the stirring rod of top to increase and be kneaded the frictional force between the material, and then be favorable to improving the speed of mixing material.

Description

Special-shaped kneading machine capable of adjusting running power

Technical Field

The utility model relates to a kneading machine technical field specifically is an abnormal shape kneading machine of adjustment operating power.

Background

The kneader plays a very important role in producing chemical products, is an ideal device for kneading, mixing, vulcanizing and polymerizing high-viscosity and elastic-plastic materials, can be used in the fields of producing silicon rubber, sealant, hot melt adhesive, food gum base, pharmaceutical preparations and the like, is a special mixing and stirring device, but the existing special kneader still has larger defects.

The existing special-shaped kneader has the following defects:

patent document CN209715031U discloses a kneading machine relates to macromolecular material processing equipment technical field, including support, kneading machine body, lid and feed arrangement, the rotatable connection in support of kneading machine body, lid are fixed in the support and are located kneading machine body top, and kneading machine body discharge gate just is the cambered surface form with the lid bottom cooperation, and feed arrangement connects in the continuous different materials of supplying with in kneading machine body to the lid upper end, the utility model discloses simple structure, reasonable in design has shortened the kneading time of kneading machine to the material, has increased kneading efficiency.

However, the kneader disclosed in the above publication is not capable of adjusting the power of the kneader, which is disadvantageous for energy saving, only by providing a feeding mechanism to improve the kneading efficiency of the material.

In view of the above, it is necessary to develop a profile kneader capable of adjusting the operation power, so as to improve the material kneading efficiency, and further to knead more materials in the same time, which is beneficial to energy saving to some extent.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an abnormal shape kneader of adjustment operating power to solve the problem that the current abnormal shape kneader mentioned in the above-mentioned background art can not adjust operating power.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an adjustment operating power's heterotypic kneading machine, includes the supporting seat, the front of supporting seat is open structure, the embedded zone of heating that installs in the top of supporting seat, the kneading machine main part is installed to the internal surface gomphosis of zone of heating, the loading board is all installed to the both sides outer wall of zone of heating, and one set of wherein servo motor is installed, another group at the top of loading board inverter motor is installed to the top of loading board, the stirring rod is all installed to servo motor and inverter motor's output, and just two sets of stirring rods all are located the inside of kneading machine main part, and one set of wherein the stirring rod is located the side top of another group of stirring rod.

Preferably, the base is installed to the bottom of supporting seat, the storage water tank is installed at the top of base, and the storage water tank is located one side of supporting seat, electric heater is installed to the diapire of storage water tank, the water pump is installed at the top of storage water tank, first raceway is installed to the output of water pump, and the one end of first raceway extends into the inside of zone of heating, the outlet pipe is installed to one side outer wall of zone of heating, and the outlet pipe is located servo motor's top, the internally mounted of outlet pipe has the check valve, the second raceway is installed to the one end of outlet pipe, and the one end of second raceway extends into the inside of storage water tank.

Preferably, the connecting plate is installed at the top of base, and the connecting plate is located one side of storage water tank, the rotation motor is installed to one side outer wall of connecting plate, the feed roll is installed to the output of rotation motor, and the inlet pipe is installed in running through of one side inner wall of kneading machine main part, and the inlet pipe is located inverter motor's top, the feed roll is located the inside of inlet pipe, the surface mounting of inlet pipe has the feeder hopper.

Preferably, the top of the kneader body is provided with a top cover through a hinge.

Preferably, electric putter is installed to the roof of top cap, electric putter's bottom is provided with the thread groove, the internal connection of thread groove has the inserted bar, and the inserted bar is located the centre of two sets of stirring rods.

Preferably, the discharging pipe is installed to the bottom of kneading machine main part, and the bottom of zone of heating is run through to the one end of discharging pipe, the surface mounting of discharging pipe has electronic valve.

Preferably, the material receiving frame is placed at the top of the base and is located inside the supporting seat, and the material receiving frame is located below the discharge pipe.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses an install the supporting seat, the kneader main part, the loading board, servo motor, inverter motor, stirring rod and zone of heating, at the in-process of kneading the material, start servo motor and inverter motor, it rotates to make it drive two sets of stirring rods about can driving respectively, and adjust inverter motor's rotational speed, make its rotational speed be less than servo motor's rotational speed, and then can slowly rotate the stirring rod that can make the top, the stirring rod of below is then the rotational speed relatively very fast for the stirring rod of top, thereby increase and be kneaded the frictional force between the material, and then be favorable to improving the speed of mixing material, in order to reach energy-conserving purpose.

2. The utility model discloses an install the base, the storage water tank, a water pump, first raceway and outlet pipe, to some materials that need the heating mixture, at first toward the water of injection capacity in the storage water tank, open electric heater after that, make it can heat the water in the storage water tank, and start-up water pump, carry into the heating layer through the water of first raceway in with the storage water tank, thereby give the inside material of kneading machine main part with the heat transfer, along with the continuous injection of water, the intraformational water level of heating can constantly rise, then can enter into the inside of second raceway through the outlet pipe, the inside of storage water tank flows back at last again, thereby be favorable to improving the efficiency of mixing material.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of an assembly structure of the stirring rod and the heating layer according to the present invention;

fig. 3 is a plan view of the present invention;

fig. 4 is a schematic view of an assembly structure of the material receiving frame and the electric push rod of the present invention;

fig. 5 is a schematic view of an assembly structure of the supporting seat and the connecting plate of the present invention.

In the figure: 1. a supporting seat; 101. a kneader body; 102. a carrier plate; 103. a servo motor; 104. a variable frequency motor; 105. a stirring rod; 106. a heating layer; 2. a base; 201. a water storage tank; 202. a water pump; 203. a first water delivery pipe; 204. a water outlet pipe; 3. a top cover; 4. a discharge pipe; 5. a material receiving frame; 6. an electric push rod; 7. a connecting plate; 701. rotating the motor; 702. a feeding pipe; 703. a feed hopper; 704. and a feeding roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example one

Referring to fig. 2 and 5, the present invention provides an embodiment: a special-shaped kneader for adjusting running power comprises a supporting seat 1 and a connecting plate 7, wherein the front surface of the supporting seat 1 is of an open structure, a heating layer 106 is embedded in the top of the supporting seat 1, a kneader body 101 is embedded in the inner surface of the heating layer 106, bearing plates 102 are respectively arranged on the outer walls of the two sides of the heating layer 106, a servo motor 103 is arranged on the top of one bearing plate 102, a variable frequency motor 104 is arranged on the top of the other bearing plate 102, stirring rods 105 are respectively arranged at the output ends of the servo motor 103 and the variable frequency motor 104, two groups of stirring rods 105 are respectively arranged in the kneader body 101, one group of stirring rods 105 is arranged above the other group of stirring rods 105, the connecting plate 7 is arranged at the top of a base 2, the connecting plate 7 is arranged on one side of a water storage tank 201, a rotating motor 701 is arranged on the outer wall of one side of the connecting plate 7, and a feeding roller 704 is arranged at the output end of the rotating motor 701, a feeding pipe 702 is arranged on the inner wall of one side of the kneader body 101 in a penetrating way, the feeding pipe 702 is positioned above the variable frequency motor 104, a feeding roller 704 is positioned inside the feeding pipe 702, and a feeding hopper 703 is arranged on the outer surface of the feeding pipe 702.

Specifically, at first, the material that will knead is injected into the inside of inlet pipe 702 through feeder hopper 703, then start rotation motor 701 on the connecting plate 7, make it can drive feed roll 704 and rotate, and then carry the material into the inside of kneader main part 101, start servo motor 103 and inverter motor 104 simultaneously with this, drive two sets of stirring rod 105 rotation respectively, because two sets of stirring rod 105 arrange from top to bottom, adjust inverter motor 104's rotational speed, make its rotational speed that drives top stirring rod 105 be less than below stirring rod 105's rotational speed, can increase the frictional force between the material to a certain extent, thereby be favorable to improving the efficiency that the material mixes, and then can shorten the time that the material mixes, in order to reach energy-conserving purpose.

Example two

As shown in fig. 1 and fig. 3, a heterotypic kneader of adjustment operating power, including base 2, base 2 is installed to the bottom of supporting seat 1, storage water tank 201 is installed at the top of base 2, and storage water tank 201 is located one side of supporting seat 1, electric heater is installed to the diapire of storage water tank 201, water pump 202 is installed at the top of storage water tank 201, first raceway 203 is installed to the output of water pump 202, and the one end of first raceway 203 extends into the inside of zone of heating 106, outlet pipe 204 is installed to one side outer wall of zone of heating 106, and outlet pipe 204 is located servo motor 103's top, the internally mounted of outlet pipe 204 has the check valve, the second raceway is installed to the one end of outlet pipe 204, and the one end of second raceway extends into the inside of storage water tank 201.

Specifically, to some materials that need to be heated and mixed, firstly, the electric heater is started, thereby being capable of heating water in the water storage tank 201, then, the water pump 202 is started, water heated in the water storage tank 201 is conveyed into the heating layer 106 through the first water conveying pipe 203, water is conveyed into the heating layer 106 along with the first water conveying pipe 203 continuously, the water level in the water pump can also rise gradually, when the water level rises to the water outlet pipe 204, the water can flow into the inside of the second water conveying pipe, finally, the water flows back to the inside of the water storage tank 201, the circulation is repeated, the water continuously enters the heating layer 106 through hot water, thereby continuously transmitting heat to the materials inside the kneader main body 101, and further being beneficial to improving the effect of material mixing to a certain extent.

As shown in the attached drawing 4, a heterotypic kneading machine of adjustment operating power, including top cap 3, discharging pipe 4, connect material frame 5 and electric putter 6, top cap 3 is installed through the hinge at the top of kneading machine main part 101, electric putter 6 is installed to the roof of top cap 3, electric putter 6's bottom is provided with the thread groove, the internal connection of thread groove has the inserted bar, and the inserted bar is located the centre of two sets of stirring rod 105, discharging pipe 4 is installed to kneading machine main part 101's bottom, and the one end of discharging pipe 4 runs through the bottom of zone of heating 106, the surface mounting of discharging pipe 4 has electronic valve, connect material frame 5 has been placed at the top of base 2, and connect the inside that material frame 5 is located supporting seat 1, connect material frame 5 to be located the below of discharging pipe 4.

It is specific, after the inside material of kneading machine main part 101 finishes mixing, open electronic valve, the material that finishes mixing can fall through discharging pipe 4 and connect material frame 5 at 2 tops of base, thereby reach the purpose of collecting the material, in this process, when kneading machine main part 101 inside material blocks up discharging pipe 4, start electric putter 6, thereby drive the inserted bar and insert in discharging pipe 4, and then disclose the material that blocks up in discharging pipe 4 and connect material frame 5 in, can reduce the probability that the material blockked up the pipeline to a certain extent.

The working principle is as follows: the rotating motor 701 is started, so that the feeding roller 704 is driven to rotate, materials to be mixed are poured into the feeding pipe 702 from the feeding hopper 703, in the process, the materials in the feeding pipe 702 are conveyed into the kneader body 101 along with the rotation of the feeding roller 704, meanwhile, the servo motor 103 and the variable frequency motor 104 are started, so that the two groups of stirring rods 105 in the kneader body 101 are driven to rotate respectively, the rotating speed of one group of stirring rods 105 is lower than that of the other group of stirring rods 105 by adjusting the rotating speed of the variable frequency motor 104, the friction force among the materials is increased, the materials can be mixed more uniformly, and the mixing speed is increased;

for the materials needing to be heated and mixed, sufficient water is injected into the water storage tank 201 in advance, then the internal electric heater is started, then the water pump 202 is started, the water in the water storage tank 201 is conveyed into the heating layer 106 through the first water conveying pipe 203, and finally the water is conveyed back into the water storage tank 201 through the water outlet pipe 204 to reciprocate, so that the heat can be transferred to the materials in the kneader body 101;

after the material mixes and finishes, open electronic valve, make the material after mixing fall into the inside that connects material frame 5 through discharging pipe 4, and when the jam condition appears in discharging pipe 4, only need start electric putter 6 to drive the inserted bar and poke the material in the discharging pipe 4 into connect in the material frame 5.

The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides an adjustment operating power's heterotypic kneading machine, includes supporting seat (1), its characterized in that: the front of supporting seat (1) is open structure, embedded zone of heating (106) of installing in the top of supporting seat (1), kneading machine main part (101) is installed to the internal surface gomphosis of zone of heating (106), loading board (102) are all installed to the both sides outer wall of zone of heating (106), and one set of wherein servo motor (103) are installed at the top of loading board (102), another group inverter motor (104) are installed at the top of loading board (102), stirring rod (105) are all installed to the output of servo motor (103) and inverter motor (104), and just two sets of stirring rod (105) all are located the inside of kneading machine main part (101), and one set of wherein stirring rod (105) are located the side top of another group stirring rod (105).

2. The profile kneader for adjusting operating power according to claim 1, characterized in that: base (2) are installed to the bottom of supporting seat (1), storage water tank (201) is installed at the top of base (2), and storage water tank (201) is located one side of supporting seat (1), electric heater is installed to the diapire of storage water tank (201), water pump (202) are installed at the top of storage water tank (201), first raceway (203) is installed to the output of water pump (202), and the one end of first raceway (203) extends into the inside of zone of heating (106), outlet pipe (204) are installed to one side outer wall of zone of heating (106), and outlet pipe (204) are located the top of servo motor (103), the internally mounted of outlet pipe (204) has the check valve, the second raceway is installed to the one end of outlet pipe (204), and the one end of second raceway extends into the inside of storage water tank (201).

3. The profile kneader for adjusting operating power according to claim 2, characterized in that: connecting plate (7) are installed at the top of base (2), and connecting plate (7) are located one side of storage water tank (201), rotation motor (701) is installed to one side outer wall of connecting plate (7), feed roll (704) are installed to the output of rotation motor (701), and one side inner wall of kneading machine main part (101) runs through and installs inlet pipe (702), and inlet pipe (702) are located the top of inverter motor (104), feed roll (704) are located the inside of inlet pipe (702), the surface mounting of inlet pipe (702) has feeder hopper (703).

4. The profile kneader for adjusting operating power according to claim 1, characterized in that: the top of the kneader body (101) is provided with a top cover (3) through a hinge.

5. The profile kneader for adjusting operating power according to claim 4, characterized in that: electric putter (6) are installed to the roof of top cap (3), the bottom of electric putter (6) is provided with the thread groove, the internal connection of thread groove has the inserted bar, and the inserted bar is located the centre of two sets of stirring rod (105).

6. The profile kneader for adjusting operating power according to claim 1, characterized in that: discharging pipe (4) are installed to the bottom of kneading machine main part (101), and the bottom of zone of heating (106) is run through to the one end of discharging pipe (4), the surface mounting of discharging pipe (4) has electronic valve.

7. The profile kneader for adjusting operating power according to claim 2, characterized in that: connect material frame (5) have been placed at the top of base (2), and connect material frame (5) to be located the inside of supporting seat (1), connect material frame (5) to be located the below of discharging pipe (4).