CN217083807U - Water-cooling pump debugging device - Google Patents
Water-cooling pump debugging device Download PDFInfo
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- CN217083807U CN217083807U CN202220339927.8U CN202220339927U CN217083807U CN 217083807 U CN217083807 U CN 217083807U CN 202220339927 U CN202220339927 U CN 202220339927U CN 217083807 U CN217083807 U CN 217083807U
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Abstract
The utility model provides a water-cooling pump debugging device belongs to the mechanical detection and equips the field, mainly includes: the device comprises a signal sensor and a mobile debugging unit; the mobile debugging unit comprises a signal receiving module, a data acquisition module and an industrial personal computer; the signal output interface of the signal sensor is connected to the signal input interface of the signal receiving module; the signal receiving module sends the sensor signals acquired by the signal sensor to the industrial personal computer through the data acquisition module so that the industrial personal computer can process and analyze the sensor signals. The utility model provides a water-cooling pump debugging device through integrating each signal sensor, instrument, switch board etc. that will have now, can need the quick travel to the wind turbine generator system who installs the water-cooling pump according to actual debugging, under the condition that need not to dismantle the water-cooling pump, realizes the quick comprehensive detection to the water-cooling pump, and is nimble convenient, has promoted interim inspection and troubleshooting ability and efficiency to the water-cooling pump effectively.
Description
Technical Field
The utility model relates to a mechanical detection equips the field, especially relates to a water-cooling pump debugging device.
Background
At present, with the increase of the power of a wind turbine generator, some key devices of a fan part, such as a gear box, a converter, a generator and the like, need to adopt a water cooling system for circulating heat dissipation. The quality and reliable operation of the water cooling system ensure the stable operation and power generation of the wind turbine generator. Therefore, the debugging of the water cooling system, especially the water cooling pump, is very important.
The debugging of prior art to the water-cooling pump can only be carried out on fixed test bench, because need measure a great deal of signals such as voltage, electric current, pressure, temperature, flow, noise in the actual debugging process layer, so all carry the region that the water-cooling pump is located with relevant collection instrument.
Particularly, when the water-cooling pump of the host system installed to the wind turbine generator is debugged, the water-cooling pump needs to be disassembled and carried to the area where the test bed is located, so that great manpower and material resource investment is needed, the debugging period is long, and the debugging efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model provides a water-cooling pump debugging device for solve and debug the water-cooling pump among the prior art, the defect that required relevant instrument and equipment is numerous and diverse integrates through signal sensor, instrument, switch board etc. with all relevant, compare in current equipment nimble more convenient, can promote the interim inspection and the troubleshooting ability and the debugging efficiency of water-cooling pump effectively.
In a first aspect, the utility model provides a water-cooling pump debugging device, include:
at least one type of signal sensor and a mobile commissioning unit;
the mobile debugging unit comprises a signal receiving module, a data acquisition module and an industrial personal computer;
the signal output interface of the signal sensor is connected to the signal input interface of the signal receiving module;
the signal receiving module sends the sensor signals acquired by the signal sensor to the industrial personal computer through the data acquisition module so that the industrial personal computer can process and analyze the sensor signals.
According to the utility model provides a pair of water-cooled pump debugging device, remove the debugging unit and be set up on a portable dolly.
According to the utility model provides a pair of water-cooling pump debugging device, remove the debugging unit and still include: a hydraulic power supply module;
the hydraulic power supply module comprises a liquid storage tank, a hydraulic pipeline and a flow control valve;
in the debugging process, the liquid storage tank is communicated with a liquid inlet and a liquid outlet of a water-cooled pump to be tested through the hydraulic pipeline to form a closed loop;
the flow control valve is arranged between the liquid storage tank and the liquid inlet of the water-cooled pump to be tested and used for controlling the liquid flow rate in the closed loop.
According to the utility model provides a pair of water-cooling pump debugging device, remove the debugging unit and still include: an air pump module;
the air pump module comprises an inflator pump;
during commissioning, the output port of the inflator is connected into the closed loop prior to the liquid in the reservoir being injected into the closed loop by the flow control valve for cooperating to perform an air-tight test of the closed loop.
According to the utility model provides a pair of water-cooling pump debugging device still includes: a heater unit;
the heater unit is connected with the liquid storage tank and used for heating liquid in the liquid storage tank.
According to the water-cooling pump debugging device provided by the utility model, the mobile debugging unit further comprises a power supply conversion module;
the power supply conversion module is connected with an input power supply of an external power supply system and used for converting the input power supply to supply power for the water-cooling pump to be tested, the signal receiving module, the hydraulic power supply module, the air pump module and the heater unit.
According to the utility model provides a water-cooling pump debugging device, the signal sensor includes at least one item in voltage sensor, current sensor, temperature sensor, pressure sensor, flow sensor and the noise sensor;
correspondingly, the sensor signal comprises at least one of motor current, motor voltage, inlet and outlet liquid temperature, inlet and outlet hydraulic pressure, inlet and outlet flow and motor noise of the water-cooled pump to be detected.
According to the utility model provides a water-cooling pump debugging device, the industrial personal computer comprises a communication module;
and the industrial personal computer sends the sensor signal to a remote server through the communication module.
According to the water-cooling pump debugging device provided by the utility model, the industrial personal computer further comprises a display module;
the display module is used for displaying the sensor signals and processing analysis results.
According to the utility model provides a pair of water-cooling pump debugging device, the industrial computer still includes data storage module, is used for the record the sensor signal and handle the analysis result.
The utility model provides a water-cooling pump debugging device through integrating each signal sensor, instrument, switch board etc. that will have now, can need the quick travel to the wind turbine generator system who installs the water-cooling pump according to actual debugging, under the condition that need not to dismantle the water-cooling pump, realizes the quick comprehensive detection to the water-cooling pump, and is nimble convenient, has promoted interim inspection and troubleshooting ability and efficiency to the water-cooling pump effectively.
Drawings
In order to more clearly illustrate the technical solutions of the present invention or the prior art, the following briefly introduces the drawings required for the embodiments or the prior art descriptions, and obviously, the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is one of schematic structural diagrams of a water-cooling pump debugging device provided by the present invention;
fig. 2 is a second schematic structural diagram of the water-cooling pump debugging device provided by the present invention.
Detailed Description
To make the objects, technical solutions and advantages of the present invention clearer, the drawings of the present invention are combined to clearly and completely describe the technical solutions of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that in the description of the embodiments of the present invention, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element. The terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Fig. 1 is one of the schematic structural diagrams of the water-cooling pump debugging device provided by the present invention, as shown in fig. 1, mainly includes: at least one type of signal sensor and a mobile commissioning unit, wherein:
the mobile debugging unit mainly comprises: the system comprises a signal receiving module, a data acquisition module and an industrial personal computer; the signal output interface of the signal sensor is connected to the signal input interface of the signal receiving module; the signal receiving module sends the sensor signals acquired by the signal sensor to the industrial personal computer through the data acquisition module so that the industrial personal computer can process and analyze the sensor signals.
The utility model discloses can be to the debugging needs of the water-cooling pump of different grade type and style, select required one or more signal sensor to through the signal output interface with all signal sensor that select, detachable is connected to signal receiving module, with the real-time collection to the sensor signal that each signal sensor gathered is realized by signal receiving module.
Optionally, a corresponding port for connecting a signal output interface of each type of signal sensor may be pre-configured on the signal receiving module according to a conventional requirement for implementing water-cooling pump debugging. Therefore, for any water-cooled pump to be tested, the corresponding signal sensors can be selected in time, and the communication connection between all the selected signal sensors and the signal receiving module is established quickly.
Further, the data acquisition module can collect sensor signals acquired by each signal sensor from the signal receiving module according to a preset sampling frequency so as to send the sensor signals to the industrial personal computer.
Further, the industrial computer can carry out the preliminary treatment to each sensor signal that gathers in a certain length of time, for example carry out clutter filtering, outlier to each sensor signal and get rid of, convert the analog quantity signal of telecommunication into the digital quantity signal of telecommunication etc. to this the utility model discloses do not do specific injecing.
Furthermore, the industrial personal computer can analyze and judge through the received signals of the sensors so as to acquire the operation working condition of the water-cooling pump to be detected, timely locate faults when the working condition is abnormal, and provide corresponding debugging and solution schemes.
Compared with the prior art which realizes the debugging difference of the water-cooling pump, the utility model integrates the signal receiving module, the data acquisition module and the industrial personal computer to form a mobile debugging unit; and then, the connection between the signal sensor and the signal receiving module in the mobile debugging unit is established, so that the integration of all equipment and instruments and meters required by the debugging of the water-cooling pump is realized, and the water-cooling pump debugging device is formed.
Therefore, the utility model provides a water-cooling pump debugging device through integrating each signal sensor, instrument, switch board etc. that will have now, can need the quick travel to the wind turbine generator system who installs the water-cooling pump according to actual debugging, under the condition that need not to dismantle the water-cooling pump, realizes the quick comprehensive detection to the water-cooling pump, and is nimble convenient, has promoted interim inspection and troubleshooting ability and efficiency to the water-cooling pump effectively.
Based on the above description of the embodiments, as an alternative embodiment, the mobile commissioning unit is disposed on a mobile cart.
Can with the utility model provides a water-cooling pump debugging device installs on a mobilizable dolly, can make things convenient for the debugging personnel according to actual debugging needs like this, and the quick scope that the water-cooling pump that awaits measuring is located with it removes to, and need not dismantle, hoist and mount the water-cooling pump that awaits measuring from the host system and get off, also need not to carry it to the test bench.
Optionally, the movable trolley may be a trolley with a power device, or a trolley without power and dragged by other power car heads, and the present invention is not limited in particular.
Under the condition that the movable trolley is a trolley with a power device, the movable trolley can be an electric trolley with a storage battery.
The utility model discloses a water-cooling pump debugging device that will integrate is installed on portable dolly to the debugging personnel is with its quick scope to each water-cooling pump that needs go on debugging locate, has saved manpower, material resources to the overhead of the dismantlement of waiting to detect water-cooling pump, hoist and mount, transport, and has improved the debugging efficiency of water-cooling pump widely.
Fig. 2 is a second schematic structural diagram of the water-cooling pump debugging device provided by the present invention, and as an alternative embodiment, as shown in fig. 2, the mobile debugging unit further includes: a water power supply module. The hydraulic power supply module mainly comprises a liquid storage tank, a hydraulic pipeline and a flow control valve.
In the debugging process, the liquid storage tank is communicated with a liquid inlet and a liquid outlet of a water-cooled pump to be tested through a hydraulic pipeline to form a closed loop; the flow control valve is arranged between the liquid storage tank and a liquid inlet of the water-cooled pump to be detected and used for controlling the flow rate of liquid in the closed loop.
The utility model discloses a with the hydraulic power pipeline, be connected to the liquid reserve tank to wait to survey the inlet and the liquid outlet of water-cooled pump, liquid (generally being the coolant liquid in the liquid reserve tank like this, can be water) can get into the water-cooled pump by the inlet of water-cooled pump through the hydraulic power pipeline, returns to in the liquid reserve tank by the liquid outlet of water-cooled pump again after the water-cooled pump.
Therefore, by detecting signals such as liquid temperature, hydraulic pressure, flow and the like at the liquid inlet and the liquid outlet of the water-cooled pump, whether the water-cooled pump to be detected is normal or not can be determined through analyzing the signals, and if some data are abnormal after some item, the corresponding fault can be analyzed and positioned through related debugging experience.
The flow control valve is additionally arranged in a closed loop formed by the hydraulic pipeline and the water-cooling pump, so that debugging personnel can adjust the flow velocity of liquid in the closed loop in time according to the requirements of a debugging outline, and the drawing of a lift curve and the like can be carried out.
Based on the content of the foregoing embodiment, as an alternative embodiment, as shown in fig. 2, the mobile debugging unit further includes: an air pump module.
The air pump module mainly comprises an inflator pump; during commissioning, the output port of the inflator is connected into the closed circuit for cooperating to perform an air-tight test of the closed circuit, prior to the liquid in the liquid reservoir being injected into the closed circuit by the flow control valve.
The utility model discloses an integrate air pump module to removing the debugging unit, mainly used realizes carrying out the gas tightness to the closed circuit that constitutes by the hydraulic power pipeline etc. of pump and water supply module and detects (indirectly realized the gas tightness detection to the pump), can detect the hydraulic power pipeline that constitutes closed circuit whether have the crack and leak the phenomenon.
Only on the basis of ensuring the perfect air tightness of the closed loop, the real operation condition of the water-cooling pump to be detected can be truly reflected by the signals of the sensors acquired on the basis of the closed loop, and meanwhile, the air tightness detection of the water-cooling pump is realized.
Optionally, the air pump module may further include an air pressure adjusting device such as an air pressure gauge and a butterfly valve on the basis of including the air pump, so as to implement accurate control of the air pressure required in the air tightness test.
Based on the content of above-mentioned embodiment, as an optional embodiment, the utility model provides a water-cooling pump debugging device can also include: a heater unit; the heater unit is connected with the liquid storage tank and used for heating liquid in the liquid storage tank.
The utility model provides a water-cooling pump debugging device heats the liquid of storage in to the liquid storage tank through addding the heater unit, and simulation wind power system's the actual state of generating heat, rethread detect through the difference in temperature between water-cooling pump inlet and the liquid outlet to hydraulic pressure, flow etc. in combining the hydraulic power pipeline, the operation condition of learning the water-cooling pump that just can be accurate, and then can accomplish its adjustment.
Based on the content of the foregoing embodiment, as an alternative embodiment, as shown in fig. 2, the mobile debugging unit may further include a power conversion module.
The power supply conversion module is connected with an input power supply of an external power supply system and used for converting the input power supply so as to supply power to the water-cooling pump to be detected, the signal receiving module, the hydraulic power supply module, the air pump module, the heater unit and the like.
Optionally, in a case that the water-cooling pump debugging device is mounted on the movable trolley and the movable trolley is an electric trolley, the storage battery of the electric trolley can be used as an external power supply system to establish electrical connection between the external power supply system and the movable debugging unit, that is, the storage battery of the electric trolley is used for providing power for the whole water-cooling pump debugging device.
Because the operating voltage between each module, each signal sensor probably has great difference in the water-cooling pump debugging device, the utility model discloses an add power conversion module, can adjust the mains voltage (like AC220V) that external power supply system inserts to AC690V, AC380V, AC220V, DC48V, DC24V etc. for each unit, each module, signal sensor and the water-cooling pump etc. that wait to measure in the water-cooling pump debugging device supplies power.
The utility model provides a power conversion module of integrated form can provide multiple operating power supply voltage simultaneously, provides the basis for realizing the integration of water-cooling pump debugging device.
Based on the content of the above embodiments, as an alternative embodiment, the signal sensor may include at least one of a voltage sensor, a current sensor, a temperature sensor, a pressure sensor, a flow sensor, and a noise sensor; correspondingly, the sensor signal comprises at least one of motor current, motor voltage, inlet and outlet liquid temperature, inlet and outlet hydraulic pressure, inlet and outlet flow and motor noise of the water-cooled pump to be detected.
Furthermore, the detection coils of the voltage sensor and the current sensor can be installed in a control circuit of the water-cooling pump to be detected, so that the current and the voltage of the motor of the water-cooling pump to be detected can be acquired and read in real time.
Furthermore, two temperature sensors and two pressure sensors can be arranged, and detection probes of the two pressure sensors are respectively arranged on a liquid inlet and a liquid outlet of the water-cooling pump.
Further, the flow sensor may be disposed in the hydraulic pipeline mentioned in the above embodiment, and the noise sensor may be fixed at the periphery of the motor of the water-cooled pump to be measured.
Based on the content of the above embodiment, as an optional embodiment, the industrial personal computer may include a communication module. And the industrial personal computer sends the sensor signal to a remote server through the communication module.
Optionally, the utility model discloses an aspect can carry out real-time analysis to the sensor signal that each signal sensor gathered through the industrial computer to judge that the water-cooling pump that awaits measuring is normal; meanwhile, the collected sensor signals can be sent to the server through the communication module in a wireless communication mode so that the server can automatically backup all the sensor signals, and related personnel can check, download and the like the data backed up in the server according to the granted permission.
Based on the content of the above embodiment, as an optional embodiment, the industrial personal computer further comprises a display module; the display module is used for displaying the sensor signals and processing analysis results.
Optionally, the utility model provides an industrial computer can contain display module, like liquid crystal display for the signal that each signal sensor of subregion show gathered. The display mode can be that real-time data is displayed in a digital mode, and data collected in a certain period of history is displayed in a curve or rectangular graph mode.
Optionally, the display module may also adopt a human-computer interaction screen, so that a field debugging person may call or highlight the interested sensor information by clicking the human-computer interaction screen according to actual needs.
Based on the content of the above embodiment, as an optional embodiment, the industrial personal computer further includes a data storage module, which is used for recording the sensor signal and the processing and analyzing result.
The utility model discloses a storage module who adds in the industrial computer to historical sensor signal and debugging data in one section length are saved, just so can vertically compare according to the data in one section length, synthesize the fault diagnosis of accomplishing the water-cooled pump of treating surveying.
Optionally, the sensor signal related to the water-cooled pump to be measured may be transversely compared with the stored historical data of other water-cooled pumps (under normal conditions) of the same model, so as to complete the fault judgment of the water-cooled pump to be measured.
In addition, a test fault database file can be stored in the storage module in advance, and the test fault database file can be searched and matched according to the acquired sensor signals to acquire the fault type of the water-cooled pump to be tested and a corresponding debugging scheme.
The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (10)
1. The utility model provides a water-cooling pump debugging device which characterized in that includes: at least one type of signal sensor and a mobile commissioning unit;
the mobile debugging unit comprises a signal receiving module, a data acquisition module and an industrial personal computer;
the signal output interface of the signal sensor is connected to the signal input interface of the signal receiving module;
the signal receiving module sends the sensor signals acquired by the signal sensor to the industrial personal computer through the data acquisition module so that the industrial personal computer can process and analyze the sensor signals.
2. The water-cooled pump commissioning apparatus of claim 1, wherein said mobile commissioning unit is disposed on a movable trolley.
3. The water-cooled pump commissioning device of claim 1, wherein said mobile commissioning unit further comprises: a hydraulic power supply module;
the hydraulic power supply module comprises a liquid storage tank, a hydraulic pipeline and a flow control valve;
in the debugging process, the liquid storage tank is communicated with a liquid inlet and a liquid outlet of a water-cooled pump to be tested through the hydraulic pipeline to form a closed loop;
the flow control valve is arranged between the liquid storage tank and the liquid inlet of the water-cooled pump to be tested and used for controlling the liquid flow rate in the closed loop.
4. The water-cooled pump commissioning device of claim 3, further comprising: an air pump module;
the air pump module comprises an inflator pump;
the output of the inflator is connected to the closed circuit for cooperating in performing an air-tight test of the closed circuit prior to the injection of liquid from the reservoir into the closed circuit by the flow control valve.
5. The water-cooled pump commissioning device of claim 4, further comprising: a heater unit;
the heater unit is connected with the liquid storage tank and used for heating liquid in the liquid storage tank.
6. The water-cooled pump debugging device of claim 5, wherein the mobile debugging unit further comprises a power conversion module;
the power supply conversion module is connected with an input power supply of an external power supply system, and is used for converting the input power supply and supplying power to the water-cooling pump to be tested, the signal receiving module, the hydraulic power supply module, the air pump module and the heater unit.
7. The water-cooled pump commissioning device of claim 1, wherein said signal sensor comprises at least one of a voltage sensor, a current sensor, a temperature sensor, a pressure sensor, a flow sensor, and a noise sensor;
correspondingly, the sensor signal comprises at least one of motor current, motor voltage, inlet and outlet liquid temperature, inlet and outlet hydraulic pressure, inlet and outlet flow and motor noise of the water-cooled pump to be detected.
8. The water-cooled pump debugging device of claim 1, wherein the industrial personal computer comprises a communication module;
and the industrial personal computer sends the sensor signal to a remote server through the communication module.
9. The water-cooled pump debugging device of claim 1, wherein the industrial personal computer further comprises a display module;
the display module is used for displaying the sensor signals and processing analysis results.
10. The water-cooled pump debugging device of claim 8, wherein the industrial personal computer further comprises a data storage module for recording the sensor signal and the processing and analyzing result.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220339927.8U CN217083807U (en) | 2022-02-18 | 2022-02-18 | Water-cooling pump debugging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220339927.8U CN217083807U (en) | 2022-02-18 | 2022-02-18 | Water-cooling pump debugging device |
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| Publication Number | Publication Date |
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| CN217083807U true CN217083807U (en) | 2022-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220339927.8U Active CN217083807U (en) | 2022-02-18 | 2022-02-18 | Water-cooling pump debugging device |
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| CN (1) | CN217083807U (en) |
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- 2022-02-18 CN CN202220339927.8U patent/CN217083807U/en active Active
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