CN217080962U - Actuator and land leveler - Google Patents

Actuator and land leveler Download PDF

Info

Publication number
CN217080962U
CN217080962U CN202220371487.4U CN202220371487U CN217080962U CN 217080962 U CN217080962 U CN 217080962U CN 202220371487 U CN202220371487 U CN 202220371487U CN 217080962 U CN217080962 U CN 217080962U
Authority
CN
China
Prior art keywords
rod
tube
grader
actuator
distal end
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202220371487.4U
Other languages
Chinese (zh)
Inventor
E·E·斯托普
S·拉马霍
J·D·斯皮辛格
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Caterpillar Inc
Original Assignee
Caterpillar Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Caterpillar Inc filed Critical Caterpillar Inc
Application granted granted Critical
Publication of CN217080962U publication Critical patent/CN217080962U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • F15B15/14Characterised by the construction of the motor unit of the straight-cylinder type
    • F15B15/1423Component parts; Constructional details
    • F15B15/1457Piston rods
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/76Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
    • E02F3/80Component parts
    • E02F3/84Drives or control devices therefor, e.g. hydraulic drive systems
    • E02F3/844Drives or control devices therefor, e.g. hydraulic drive systems for positioning the blade, e.g. hydraulically
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2264Arrangements or adaptations of elements for hydraulic drives
    • E02F9/2271Actuators and supports therefor and protection therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • F15B15/14Characterised by the construction of the motor unit of the straight-cylinder type
    • F15B15/1423Component parts; Constructional details
    • F15B15/1428Cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • F15B15/14Characterised by the construction of the motor unit of the straight-cylinder type
    • F15B15/1423Component parts; Constructional details
    • F15B15/1433End caps
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/76Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
    • E02F3/7636Graders with the scraper blade mounted under the tractor chassis
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/76Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
    • E02F3/7663Graders with the scraper blade mounted under a frame supported by wheels, or the like
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2221Control of flow rate; Load sensing arrangements
    • E02F9/2239Control of flow rate; Load sensing arrangements using two or more pumps with cross-assistance
    • E02F9/2242Control of flow rate; Load sensing arrangements using two or more pumps with cross-assistance including an electronic controller
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2278Hydraulic circuits
    • E02F9/2292Systems with two or more pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/20Other details, e.g. assembly with regulating devices

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Operation Control Of Excavators (AREA)

Abstract

An actuator and grader includes a tube having a central axially extending bore defined therein extending between a closed distal end of the tube and an open proximal end of the tube. A stem is slidably mounted within the tube and is slidably supported by the head seal assembly at the proximal end of the tube. The piston is mounted at the distal end of the rod and is retained on the rod by a piston retaining assembly attached to the distal end of the rod. A trunnion cap hole for receiving a trunnion pin is defined through the closed distal end of the tube, and a rod eye hole for receiving a rod eye pin is defined through the proximal end of the rod. When the rod and piston are fully retracted into the tube, the retracted pin-to-pin dimension is defined from the center of the trunnion cap hole to the center of the rod eye hole. The stroke size is defined from a first fully retracted position of the piston near the closed distal end of the tube to a second fully extended position of the piston in contact with the head seal assembly at the proximal end of the tube.

Description

Actuator and land leveler
Technical Field
The present disclosure relates generally to a hydraulic cylinder for use on heavy machinery such as a grader, and more particularly, to a hydraulic cylinder having specific performance dimensions to meet the motion, structure, and load requirements of the machine.
Background
Conventional hydraulic systems on heavy machinery, such as a grader, may include a pump that draws low-pressure fluid from a tank, pressurizes the fluid, and makes the pressurized fluid available to a plurality of different actuators for use in moving the actuators. The actuators may include hydraulic cylinders specifically designed to meet various motion, structure, and load requirements in order to move the various structural elements of the machine relative to one another as the machine is used to perform its assigned tasks. For example, one or more hydraulic cylinders may be specifically designed to handle hydraulic fluid pressure, motion characteristics, torsional stress, compressive stress, tensile stress, hoop stress, range of motion, and speed of motion required when operating a particular machine to perform a work task, such as leveling a road surface, or leveling a worksite of building construction. In various exemplary arrangements, the speed of each actuator may be independently controlled by selectively throttling (i.e., restricting) the flow of pressurized fluid from the pump into each actuator. For example, to move a particular actuator at high speed, the flow of fluid from the pump into the actuator is only slightly restricted (or not restricted at all). In contrast, to move the same actuator or another actuator at a low speed, the restriction on the fluid flow is increased. While suitable for many applications, the use of fluid restriction to control actuator speed may result in pressure losses that reduce the overall efficiency of the hydraulic system.
An alternative type of hydraulic system is known as a closed loop hydraulic system. Closed-loop hydraulic systems typically include a pump connected in a closed-loop manner to a single actuator or to a pair of actuators operating in series. During operation, the pump draws fluid from one chamber of the actuator(s) and discharges pressurized fluid into an opposing chamber of the same actuator(s). To move the actuator(s) at high speed, the pump discharges fluid at a faster rate. To move the actuator(s) at a low speed, the pump discharges fluid at a slower speed. Closed loop hydraulic systems are generally more efficient than conventional hydraulic systems because the speed of the actuator(s) is controlled by pump operation rather than fluid restriction. That is, the pump is controlled to discharge only as much fluid as is needed to move the actuator(s) at the desired speed, without throttling the fluid flow.
Motor graders are used primarily as finishing tools to shape the surface of a construction site or subgrade to a final shape and contour. Typically, a motor grader includes a number of manually operated controls for manipulating the wheels of the motor grader, positioning the blade, and articulating the front frame of the motor grader. A blade is adjustably mounted to the front frame to move a relatively small amount of soil from one side to the other. In addition, the articulation of the front frame is adjusted by rotating the front frame of the grader relative to the rear frame of the grader. The blade and frame may be adjusted to a number of different positions in order to produce the final surface profile. Positioning the blade of a grader can be a complex and time consuming task. In particular, operations such as controlling surface elevation, angle, and depth of cut, for example, may require a significant portion of the operator's attention. Such a requirement on the operator may result in the omission of other tasks required to operate the grader.
One way to simplify operator control is to allow the operator to recall inputs stored in a memory associated with the control device. One example of such memory control is disclosed in U.S. patent No. 7,729,835 (' 835 patent) issued to Morris et al on 1/6/2010. Specifically, the' 835 patent discloses an excavator having a work implement and a hydraulic actuator that allows the work implement to be raised, lowered, and moved closer to or further from the body of the excavator. The excavator is equipped with a first joystick with thumbwheel control and a second joystick with function selection switches and memory control. The function selection switch allows the operator to select from a plurality of operating functions. The thumbwheel allows the operator to control the selected operational function. The memory control allows operator inputs to be stored and recalled at a later time. The input is stored until the memory control is disabled or a new input is stored by the memory control.
SUMMERY OF THE UTILITY MODEL
The utility model provides an actuator and leveler can solve among the prior art because of hydraulic cylinder each specific dimension fail the hydraulic system overall efficiency that optimal design exists low, the pump loss, arrange the space and owe rationally, the running cost is on the high side to and the relevant part fault rate of machine is high, influences technical problem such as life.
An actuator configured to actuate a first structural element on a grader relative to a second structural element on the grader, the actuator comprising:
a tube including a central axially extending bore defined therein extending between a closed distal end of the tube and an open proximal end of the tube;
a rod slidably mounted within the tube, the rod being slidably supported by a head seal assembly at a proximal end of the tube;
a piston mounted at the distal end of the rod;
a piston retaining assembly attached to the distal end of the rod and configured to retain a piston on the distal end of the rod;
a trunnion cap hole defined through the closed distal end of the tube and configured for receiving a trunnion pin adapted to pivotally connect the distal end of the tube to a first structural member of the motor grader; and
a rod eye defined through the proximal end of the rod and configured for receiving a rod eye pin adapted to pivotally connect the proximal end of the rod to a second structural element of the grader; wherein
When the rod and the piston are fully retracted into the tube with the distal end of the rod located near the closed distal end of the tube, the retracted pin-to-pin dimension from the center of the trunnion cap hole to the center of the rod eye hole is equal to 698.5 mm ± 2.0 mm;
a stroke dimension from a first fully retracted position of the piston near the closed distal end of the tube to a second fully extended position of the piston in contact with the head seal assembly at the proximal end of the tube is equal to 316.0 mm ± 1.5 mm;
the rod diameter of the rod is equal to 50.0 mm +/-0.5 mm; and is
The diameter of the pipe hole of the pipe is equal to 80.0 mm +/-0.5 mm.
The trunnion cap hole diameter is equal to 58.0 mm ± 0.25 mm, and a bearing having an inner diameter equal to 38.1 mm is disposed in the trunnion cap hole.
The diameter of the rod eye hole is equal to 48.0 mm plus or minus 0.25 mm.
The first structural element includes a moldboard blade of a grader.
The second structural element includes a front frame of the grader.
The first structural element comprises a dozing blade of a motor grader.
The first structural element comprises a ripper on a grader.
The second structural element includes a rear frame of the grader.
Actuation of the first structural element relative to the second structural element results in at least one of the following changes: a change in position of a blade or dozing blade of a grader relative to the ground over which the grader operates, a change in position of a blade or dozing blade relative to a front frame of a grader, a change in position of a ripper of a grader relative to the ground over which the grader operates, or a change in position of a ripper relative to a rear frame of a grader.
In the above technical solution, the actuator is a hydraulic cylinder.
A grader comprising a plurality of structural elements and a plurality of hydraulic actuators each interconnecting two of the structural elements, wherein each hydraulic actuator is configured for actuating a first structural element on the grader relative to a second structural element on the grader, each hydraulic actuator comprising:
a tube comprising a central axially extending bore defined therein extending between a closed distal end of the tube and an open proximal end of the tube;
a rod slidably mounted within the tube, the rod being slidably supported by the head seal assembly at the proximal end of the tube;
a piston mounted at the distal end of the rod;
a piston retaining assembly attached to the distal end of the rod and configured to retain the piston on the distal end of the rod;
a trunnion cap hole defined through the closed distal end of the tube and configured for receiving a trunnion pin adapted to pivotally connect the distal end of the tube to a first structural member of the grader; and
a rod eye defined through the proximal end of the rod and configured for receiving a rod eye pin adapted to pivotally connect the proximal end of the rod to a second structural element of the grader; wherein
When the rod and piston are fully retracted into the tube, with the distal end of the rod located near the closed distal end of the tube, the retracted pin-to-pin dimension from the center of the trunnion cap hole to the center of the rod eye hole is equal to 698.5 mm ± 2.0 mm;
the stroke dimension from a first fully retracted position of the piston near the closed distal end of the tube to a second fully extended position of the piston in contact with the head seal assembly at the proximal end of the tube is equal to 316.0 mm ± 1.5 mm;
the diameter of the rod is equal to 50.0 mm plus or minus 0.5 mm; and is
The diameter of the pipe hole is equal to 80.0 mm +/-0.5 mm.
In one aspect, the present disclosure is directed to an actuator configured to actuate a first structural element of a grader relative to a second structural element of the grader. The actuator may include a tube, wherein the tube includes a central axially extending bore defined therein, the bore extending between a closed distal end of the tube and an open proximal end of the tube, and a thickness of the tube is defined by a radial distance between an outer diameter of the tube and a bore diameter of the tube. The stem may be slidably mounted within the tube, with the stem being slidably supported by the head seal assembly at the proximal end of the tube. The piston may be mounted at the distal end of the rod, and a piston retaining assembly may be attached to the distal end of the rod and configured to retain the piston on the distal end of the rod. A trunnion cap hole may be defined through the closed distal end of the tube and configured for receiving a trunnion pin adapted to pivotally connect the distal end of the tube to a first structural member of the grader. A rod eye may be defined through the proximal end of the rod and configured to receive a rod eye pin adapted to pivotally connect the proximal end of the rod to a second structural element of the motor grader.
In another aspect, the present disclosure is directed to a motor grader including a plurality of structural elements and a plurality of hydraulic actuators, each hydraulic actuator interconnecting two of the structural elements, wherein each hydraulic actuator is configured for actuating a first structural element on the motor grader relative to a second structural element on the motor grader. Each hydraulic actuator may comprise a tube, wherein the tube comprises a central axially extending bore defined in the tube, the bore extending between a closed distal end of the tube and an open proximal end of the tube, and a thickness of the tube is defined by a radial distance between an outer diameter of the tube and a bore diameter of the tube. The stem may be slidably mounted within the tube, with the stem being slidably supported by the head seal assembly at the proximal end of the tube. The piston may be mounted at the distal end of the rod, and a piston retaining assembly may be attached to the distal end of the rod and configured to retain the piston on the distal end of the rod. A trunnion cap hole may be defined through the closed distal end of the tube and configured for receiving a trunnion pin adapted to pivotally connect the distal end of the tube to a first structural member of the grader. A rod eye may be defined through the proximal end of the rod and configured to receive a rod eye pin adapted to pivotally connect the proximal end of the rod to a second structural element of the motor grader.
In yet another aspect, the present disclosure is directed to a hydraulic cylinder configured for actuating a first structural element on a grader relative to a second structural element on the grader. The hydraulic cylinder may include a tube, wherein the tube includes a central axially extending bore defined therein, the bore extending between a closed distal end of the tube and an open proximal end of the tube, and a thickness of the tube is defined by a radial distance between an outer diameter of the tube and a bore diameter of the tube. The stem may be slidably mounted within the tube, with the stem being slidably supported by the head seal assembly at the proximal end of the tube. The piston may be mounted at the distal end of the rod, and a piston retaining assembly may be attached to the distal end of the rod and configured to retain the piston on the distal end of the rod. A trunnion cap hole may be defined through the closed distal end of the tube and configured for receiving a trunnion pin adapted to pivotally connect the distal end of the tube to a first structural member of the grader. A rod eye may be defined through the proximal end of the rod and configured to receive a rod eye pin adapted to pivotally connect the proximal end of the rod to a second structural element of the motor grader.
In contrast to the hydraulic actuator disclosed in the' 835 patent, the hydraulic cylinder of the present invention is designed to have a specific performance size range determined by extensive analysis, including the application of physics-based equations, finite element analysis, and other computational analysis, taking into account the motion and structural stresses that may be imposed on the cylinder during use, and combining empirical data and other data intended to satisfy specific operational requirements centered on the customer, and solving one or more of the above and/or other problems of the prior art.
Accordingly, various embodiments of the present invention may provide improved energy usage and savings. Additionally, the ability to combine fluid flows from different circuits to meet the needs of a single actuator may allow for a reduction in the number of pumps required within the hydraulic system and/or the size and capacity of these pumps. These reductions may reduce pump losses, increase overall efficiency, improve hydraulic system layout, and/or reduce hydraulic system costs. The application of specific performance dimensions for the stroke, pin-to-pin length, rod diameter, tube bore diameter, tube outside diameter, rod eye pin diameter, and trunnion cap pin diameter of each hydraulic cylinder is based at least in part on the following results: the structural and kinematic analysis of the various structural elements of a particular grader required to perform certain work tasks associated with the grading process also improves the efficiency and quality of the grading operation, improves the mechanical performance indicators of the hydraulic cylinder components, extends the useful life of the machine, and reduces the occurrence of machine component failures or the need for repair or maintenance.
Drawings
FIGS. 1 and 2 illustrate an exemplary hydraulic cylinder that may be used to actuate one structural element on a machine, such as a grader, relative to another structural element of the machine, with FIG. 2 being a cross-sectional view of 3-3 of FIG. 1;
FIG. 3 illustrates an exemplary hydraulic cylinder that may be used to articulate the front frame of a grader;
FIG. 4 illustrates an exemplary hydraulic cylinder that may be used to steer the grader;
FIG. 5 illustrates another example hydraulic cylinder that may be used to steer a grader;
FIG. 6 illustrates an exemplary center shift hydraulic cylinder that may be used to control the position of a moldboard on a grader;
FIG. 7 illustrates an exemplary hydraulic cylinder that may be used to control the amount of tilt of wheels on a grader;
FIG. 8 illustrates an exemplary hydraulic cylinder that may be used to control the position of the blade tip on a grader;
FIG. 9 illustrates an exemplary hydraulic cylinder that may be used to control the lift of a blade on a grader;
FIG. 10 illustrates an exemplary hydraulic cylinder that may be used to control the position of a ripper on a grader; and is
FIG. 11 illustrates an exemplary lateral displacement hydraulic cylinder that may be used to control the position of a blade on a grader.
Detailed Description
The hydraulic cylinders illustrated in fig. 1-11 are exemplary hydraulic cylinders that may be used as actuators on a motor grader or other heavy machinery having multiple systems and components that cooperate to accomplish a task. An exemplary motor grader may include a steerable front frame and a driven rear frame pivotally connected to the front frame. The front frame may include a pair of front wheels (or other traction devices) and support the cab. The rear frame may include a compartment for housing a power source (e.g., an engine) and associated cooling components, the power source being operably coupled to the rear wheels (or other traction devices) for primary propulsion of the grader. The rear wheels may be arranged in pairs on opposite sides of the driven rear frame. Steering of the grader may be based on front wheel steering and articulation of the front frame relative to the rear frame.
The grader may also include ground engaging work tools such as, for example, moldboard blades and dozing blades. Both the moldboard blade and the dozing blade may be operatively connected to and supported by the front frame. In an exemplary embodiment, the moldboard blade may be suspended from the front frame at approximately a midpoint between the front and rear wheels. The dozing blade may be supported at the front end of the front frame (e.g., at a position forward of the front wheels relative to the normal direction of travel). In some embodiments, the rear frame may also support one or more ground engaging work tools (e.g., rippers), if desired. It is contemplated that the moldboard blade, dozing blade, and/or ripper may alternatively be connected to and supported by another portion of the grader, such as by another portion of the front and/or rear frames.
Both the moldboard blade and the dozing blade may be supported via separate hydraulics. Specifically, a first hydraulic device having any number of different hydraulic actuators (e.g., hydraulic cylinders and/or hydraulic motors) may be configured to vertically displace the moldboard blade or the tip of the blade toward and away from the front frame, to displace the moldboard blade left and right, and/or to rotate the moldboard blade about a horizontal and/or vertical axis. The second hydraulic device having any number of different actuators may be configured to move the dozing blade vertically toward and away from the front frame. It is contemplated that the moldboard blade and dozer blade may be moved in other manners and/or in manners different than those described above, if desired.
A cab on a grader may house components configured to receive input from a machine operator indicative of desired machine and/or work tool movement. In particular, the cab may house one or more input devices, for example embodied as single or multi-axis joysticks located near the operator's seat. The input device may be a proportional-type controller configured to position or orient the grader by generating a position signal indicative of a desired speed and/or force in a particular direction, to articulate the front frame of the grader relative to the rear frame, or to position or orient a work tool such as a moldboard, dozer blade, and ripper. It is contemplated that different input devices may alternatively or additionally be included within the cab, such as, for example, wheels, knobs, push-pull devices, switches, pedals, and other operator input devices known in the art.
During operation of the grader, an operator may manipulate the input device from inside the cab to perform tasks that require high precision. For example, the operator may need to position the moldboard blade and/or dozing blade at a precise location and/or at a precise orientation in order to create a planned contour at the work site without colliding with another portion of the grader and/or with an obstacle at the work site. Similarly, the operator may need to move the grader itself along a precise trajectory. Also, in order for the operator to make these movements accurately and efficiently, and without damaging the grader or its surroundings, the operator may sometimes rely on position feedback of the positioning apparatus.
As each grader travels around the work site, a Global Navigation Satellite System (GNSS), local laser tracking system, or other type of positioning device or system may communicate with the positioning device to monitor the movement of the grader and/or ground engaging work tool (e.g., moldboard blade, dozer blade, and/or ripper) and generate corresponding position signals. The position signal may be directed to an on-board controller for comparison to an electronic profile of the work site and further processing. Wherein the further processing may include determining a current ground location below the grader; a planned final contour of the work site; a current height of the moldboard blade and/or dozing blade relative to a ground location; the current height of the moldboard blade and/or dozing blade relative to the planned final profile; and/or the current height of the dozing blade relative to the moldboard blade.
The controller may be embodied as a single microprocessor or multiple microprocessors that include a means for controlling the operation of the grader. Many commercially available microprocessors can be configured to perform the functions of the controller. The controller may include a memory, a secondary storage device, a processor, and any other components for running an application. Various other circuits may be associated with the controller such as power supply circuitry, signal conditioning circuitry, solenoid driver circuitry, and other types of circuitry.
The position feedback may be visually provided to an operator of the grader. For example, a display may be provided in the cab proximate to the operator seat. The display may include one or more monitors (e.g., a Liquid Crystal Display (LCD), a Cathode Ray Tube (CRT), a Personal Digital Assistant (PDA), a plasma display, a touch screen, a portable handheld device, or any such display device known in the art) configured to actively and responsively display the different heights described above to an operator of the grader. A display may be connected to the controller, and the controller may execute instructions to display graphics and images associated with the operation of the grader on the display.
In some embodiments, the display may also be configured to receive input indicative of different machine operating modes. For example, the display may include one or more buttons (real or virtual), switches, knobs, dials, etc. that, when manipulated by the operator, generate corresponding signals for the controller. The controller may utilize these signals to implement, for example, a manual mode of operation, a semi-autonomous mode of operation, and/or a fully autonomous mode of operation. During the manual mode of operation, an operator of the grader may manipulate the input device to directly control the movement of the moldboard blade and dozing blade. During the semi-autonomous mode of operation, the operator may move the input device to directly control the motion of only one work tool (e.g., only the moldboard blade). And in response to the manually controlled movement of the work tool and/or based on one or more of the relative positions described above, the controller may responsively and autonomously adjust the movement of the remaining work tool (e.g., the dozing blade or ripper). During the autonomous mode of operation, the controller may be programmed to regulate the movement of all work tools via actuation of different hydraulic cylinders that are fully autonomous with inputs from different sensors.
The various hydraulic devices, input devices, controllers, and displays may together form a grader control system. In some embodiments, the control system may additionally include one or more sensors and/or one or more valves associated with the hydraulic device. The controller may be configured to utilize inputs received via the input devices, electronic maps tailored to a particular worksite, and position information to generate signals for selectively actuating the valves to cause corresponding movement of particular hydraulic actuators. The sensor may be a position sensor configured to generate a signal indicative of a position of an associated work tool (e.g., a cutting edge of a moldboard blade and a dozer blade). In one embodiment, a sensor may be associated with one or more hydraulic actuators and configured to detect extension of the actuators. Based on the detected extension and the known kinematics of the grader, the controller may be configured to determine the position of the moldboard blade and/or dozing blade. In another embodiment, the sensor may be a joint-angle sensor configured to detect pivoting of one or more links within a hydraulic device of the grader. Based on the detected pivot and the known kinematics of the grader, the controller may be configured to determine the position of the moldboard blade and/or dozing blade. In yet another embodiment, the sensor may be configured to directly measure the position of the moldboard blade and/or dozing blade (e.g., relative to the front frame). In any of the disclosed embodiments, the signal generated by the sensor may represent an offset position relative to the position of the grader or a portion of the grader. Other types of sensors may also or alternatively be used to determine the position of the cutting edge of each blade, if desired.
The valves may be configured to selectively direct pressurized fluid into and/or out of different chambers within hydraulic actuators of various hydraulic devices on the grader in response to manual inputs received via the input device and/or in response to commands generated by the controller. For example, the valve may be movable between positions where the pump supply passage is connected to a particular chamber or the reservoir discharge passage is connected to a particular passage. As is known in the art, these connections may cause an imbalance of pressure within the associated actuator that acts to extend or retract the actuator. Further, the hydraulic cylinder is preferably designed to have a specific size range for the stroke, a pin-to-pin length when fully retracted, an aperture of a tube forming the body of the hydraulic cylinder, an outer diameter of the tube, a rod diameter extending from a piston assembly slidably supported within the tube to define a head end cavity (rodless cavity) on one side of the piston assembly and a rod end cavity (rod cavity) on an opposite side of the piston assembly, a rod end pin diameter, and a trunnion pin diameter at the head end of the cylinder, depending on the particular machine and load application in which the hydraulic cylinder will be used. Additionally, hydraulic cylinders used on heavy machinery may benefit from the specific performance dimensions disclosed herein, as well as the combination of features such as shock absorbers and head seals that improve operating characteristics, fatigue life, and performance under extreme conditions.
The power source for the grader may be embodied as an engine, such as, for example, a diesel engine, a gasoline engine, a gaseous fuel-powered engine, or any other type of combustion engine known in the art. It is contemplated that the power source may alternatively embody a non-combustion power source such as a fuel cell, an electrical storage device, a tethered motor, or other source known in the art. The power source may produce a mechanical or electrical output, which may then be converted to hydraulic power to move various hydraulic cylinders that act as actuators to move structural elements or portions of the machine relative to each other or relative to the ground on which the machine is operating. An operator platform on a grader may include equipment to receive input from a machine operator indicative of a desired machine maneuver. In particular, the operator platform may include one or more operator interface devices, such as a joystick, a steering wheel, or a pedal, located proximate to the operator seat. The operator interface device may initiate movement of the grader, such as travel and/or tool movement, by generating a displacement signal indicative of a desired machine maneuver. When an operator moves the interface device, the operator may affect movement of the respective machine in a desired direction at a desired speed and/or with a desired force.
As shown in fig. 1 and 2, an exemplary hydraulic cylinder may be used as an actuator to move one structural element or combination of elements on a motor grader relative to another structural element or combination of elements of the motor grader, and may include a tube (or cylinder) 322, a piston 420, and a piston retaining assembly 430, the piston 420 and piston retaining assembly 430 being disposed within the tube 322 at a distal end of the rod 332 to form a first chamber 352 and an opposing second chamber 354 on opposite sides of the piston 420. One end of tube 322 is closed by a cylinder bottom or trunnion cap at distal end 342. At the opposite end, the tube 322 is closed by a head and head seal assembly 520 where the piston rod 332 protrudes from the cylinder bore. The first chamber 352 on the cap end side of the piston 420 may be considered a "rod end" chamber of the hydraulic cylinder, and the second chamber 354 may be considered a "head end" chamber of the hydraulic cylinder. The exemplary embodiment of the piston 420 shown in fig. 2 may be disposed at the distal end of the rod 332. The piston 420 may be retained on the distal end of the rod 332 in various ways, such as between the piston retaining assembly 430 and the cylinder barrel, or by a nut at the distal end of the piston rod 332, as shown in fig. 2. Rod 332 may have a diameter 334, and piston 420 may further include a plurality of annular seals spaced along the outer peripheral surface of piston 420 that form slidable seals between piston 420 and the inner peripheral surface of tube 322 as supply head end cavity 354 and rod end cavity 352, and the pressure and/or flow of hydraulic fluid released therefrom, change as rod 332 and piston 420 reciprocate back and forth within tube 322.
Head end cavity 354 and rod end cavity 352 may each be selectively supplied with pressurized fluid and drained of the pressurized fluid to displace piston 420 within tube 322 to extend and retract rod 332 from tube 322 and change the effective length of the hydraulic cylinder. Extension and retraction of the rod 332 from the tube 322 causes one portion of the motor grader or a linkage structure connected to the rod 332 to move relative to another portion of the machine or a linkage structure connected to a trunnion cap fixed at the distal end 342 of the tube 322. The flow of fluid into and out of head end chamber 354 and rod end chamber 352 may be related to the translational velocity of the hydraulic cylinders, while the pressure differential between chambers 354, 352 may be related to the force exerted by the hydraulic cylinders on the associated linkage structure of the grader.
As shown in fig. 2, the proximal end 344 of the stem 332 may pass through a head seal assembly 520, the head seal assembly 520 being attached at the end of the tube 322 through which the stem 332 passes. Head seal assembly 520 may include a plurality of axially spaced seals along an inner circumferential periphery of head seal assembly 520 that are configured to form a slidable seal with an outer circumferential surface of proximal end 344 of rod 332. A plurality of bolts may secure the head seal assembly 520 to the rod end boss, wherein a portion of the head seal assembly 520 extends at least partially radially inward from the rod end boss of the tube 322 and is configured to radially support the proximal end 344 of the stem 332 as the stem 332 and the piston 420 reciprocate relative to the tube 322. The proximal end 344 of the rod 332 may include a rod eye hole of diameter 252 that extends through the rod 332 perpendicular to a central axis of the rod 332 and is configured to receive a rod eye pin for pivotally attaching the proximal end 344 of the rod 332 to a first structural element of a machine, such as a rod eye pin that pivotally connects a rod end of a hydraulic cylinder to a first structural element of a grader. The distal end 342 of the tube 322 may similarly include a trunnion cap hole of diameter 242 extending through the distal end 342 of the tube 322 perpendicular to the central axis of the rod 332 and tube 322 and configured to receive a trunnion pin that pivotally attaches the distal end 342 of the tube 322 to a second structural element of the grader, such as a trunnion pin configured to pivotally connect a head end of a hydraulic cylinder to the second structural element.
In all of the exemplary embodiments of hydraulic cylinders 20, 22, 24, 26, 28, 30, 32, 34, and 36 shown in fig. 3-11, the values of the different sized certain hydraulic cylinders are based on the particular performance requirements for each hydraulic cylinder in a particular application of the grader. Specific performance dimensions include, but are not limited to: tube bore diameter 324 and outer diameter 326 of each tube 322, the thickness of each tube 322 defined by the radial distance between the tube bore diameter and the outer diameter of each tube 322, rod diameter 334 of each rod 332, diameter 252 of a rod eye extending through proximal end 344 of rod 332, diameter 242 of a trunnion cap hole extending through distal end 342 of tube 322, the outer diameter of a trunnion at distal end 342, or the inner diameter of a bearing receiving a trunnion at distal end 342, pin-to-pin length 132 between the center of the rod eye and the center of the trunnion cap hole or the center of the bearing receiving a trunnion at distal end 342 when rod 332 is fully retracted into tube 322, and stroke 222 determined by the total distance rod 332 moves when traveling from a fully retracted position to a fully extended position within tube 322. The diameter 252 of the rod eye hole, and thus the diameter of the rod eye pin configured for pivotally connecting the rod 332 of each hydraulic cylinder to a structural element of the machine, and the diameter 242 of the trunnion cap hole extending through the distal end 342 of the tube 322, or in some embodiments the diameter of the trunnion received within a bearing at the distal end of the tube 322, and thus the diameter of the trunnion pin or the diameter of the trunnion at the distal end of the tube configured for pivotally connecting the tube 322 of each hydraulic cylinder to another structural element of the machine, is determined based at least in part on the dimensions of the structural elements of the grader to which the pin is pivotally attached and the loads and structural stresses to which these elements are subjected during operation, such as shear, torsional, compressive, and tensile stresses to which these elements will be subjected under certain loads during actuation of each hydraulic cylinder. The pin-to-pin dimension 132 (which may also be expressed as the pin-to-trunnion dimension when a trunnion at the distal end of the tube 322 is received within a bearing) of each hydraulic cylinder shown in fig. 1 is determined based at least in part on the dimensions, range of motion, work load, and structural interrelationships of the structural elements of the particular machine, such as the front frame and moldboard of each grader. Similarly, the stroke 222 of each hydraulic cylinder shown in FIG. 2 is determined based at least in part on the size, range of motion, workload, and structural interrelationships of the structural elements of each machine. The rod 332 and piston 420 are shown fully retracted into the tube 322 in fig. 1 and 2, with the stroke 222 being determined by the distance the piston 420 travels from this fully retracted position, where the piston bottoms out at the closed distal end 342 of the tube 322, to a fully extended position of the rod 332, where the piston 420 contacts a head seal assembly 520 connected to the proximal end of the tube 322.
The grader may include a hydraulic system having multiple circuits that drive the aforementioned fluid actuators (hydraulic cylinders) to move one portion of the grader (e.g., the moldboard) relative to another portion of the grader (e.g., the front frame). Each circuit may be similar and include a plurality of interconnected and cooperating fluid components that facilitate use and control of the associated actuator. For example, each circuit may include a pump fluidly connected to its associated actuator via a closed loop formed by a left-side channel and a right-side channel. In particular, each circuit may include a common left pump passage, a common right pump passage, a left actuator passage for each actuator, and a right actuator passage for each actuator. In a circuit with a linear actuator, the left and right actuator passages may generally be referred to as head-end and rod-end passages, respectively. Within each circuit, the respective pump may be connected to its associated actuator via a combination of left and right pump channels and left and right actuator channels.
To retract the linear actuator, the right actuator channel of a particular circuit may be filled with fluid pressurized by the pump, while the corresponding left actuator channel may be filled with fluid returned from the linear actuator. Conversely, to extend the linear actuator, the left actuator channel may be filled with fluid pressurized by the pump, while the right actuator channel may be filled with fluid exiting the linear actuator. Each pump may have a variable displacement and be controlled to draw fluid from its associated actuator and discharge fluid back to the actuator in a single direction at a specified elevated pressure. That is, the pump may include a stroke-adjusting mechanism, such as a swash plate, the position of which is hydro-mechanically adjusted, based on, inter alia, the desired speed of the actuator, to vary the output (e.g., discharge rate) of the pump. The displacement of the pump may be adjusted from a zero displacement position at which substantially no fluid is discharged from the pump to a maximum displacement position at which fluid is discharged from the pump at a maximum rate into the right pump passage. The pump may be drivably connected to the power source of the grader by, for example, a countershaft, a belt, or in other suitable manners. Alternatively, the pump may be indirectly connected to the power source via a torque converter, a gearbox, an electrical circuit, or in any other manner known in the art. It is contemplated that the pumps of the different circuits may be connected to the power source in series (e.g., via the same shaft) or in parallel (via a gear train), as desired.
A pump configured to provide pressurized hydraulic fluid to the hydraulic actuator may also optionally operate as a motor. More specifically, when the associated actuator is operating in an overspeed state, the fluid discharged from the actuator may have an elevated pressure that is higher than the output pressure of the corresponding pump. In such a case, the elevated pressure of the actuator fluid returned by the pump may serve to drive the pump to rotate with or without a power source. In some cases, the pump may even be capable of transferring energy to the power source, thereby increasing the efficiency and/or capacity of the power source.
In an exemplary embodiment of a hydraulic cylinder according to the present disclosure, such as the articulated hydraulic cylinder 20 used to control the movement of the front frame of the grader relative to the rear frame of the grader, as shown in fig. 1, 2, and 3, the hydraulic cylinder may have a pin-to-pin dimension 132 equal to 1004.4 mm ± 2.5 mm when fully retracted, with the rod 332 and piston 420 bottoming out at the closed distal end 342 of the tube 322. The stroke 222 of the exemplary hydraulic cylinder may be equal to 409.25 mm ± 1.5 mm. The tube bore diameter 324 may be equal to 100 mm 0.5mm and the tube outside diameter 326 may be equal to 121 mm 0.5 mm. The diameter 334 of the rod 332 may be equal to 63 mm ± 0.5 mm. The trunnion cap hole diameter 242 may be equal to 69.71 mm + -0.25 mm, and the stem eye diameter 252 (through each arm of the clevis in the exemplary embodiment of FIG. 3) may be equal to 57.21 mm + -0.25 mm. The disclosed dimensional ranges for a particular machine are determined from one or more of physics-based equations, finite element analysis, empirical evidence, historical evidence, and other computational analysis, in combination with consideration of factors such as kinematic interrelationships between components on the machine connected to the rod end and the trunnion cap end of the cylinder, the range of motion of various structural components, the loads to which the hydraulic cylinder will be subjected during machine operation, expected fatigue life, hydraulic fluid pressures, and mechanical safety factors.
In another exemplary embodiment of a hydraulic cylinder according to the present disclosure, such as the steering cylinder 22 for controlling the direction of motion of a grader, as shown in fig. 1, 2, and 4, the hydraulic cylinder may have a pin-to-pin dimension 132 equal to 698.5 mm ± 2.0 mm when fully retracted, with the rod 332 and piston 420 bottoming out at the closed distal end 342 of the tube 322. The stroke 222 of the exemplary hydraulic cylinder may be equal to 316 mm ± 1.5 mm. The tube bore diameter 324 may be equal to 80.0 mm 0.5mm and the tube outside diameter 326 may be equal to 100.0 mm 0.5 mm. The diameter 334 of the rod 332 may be equal to 50.0 mm ± 0.5 mm. The trunnion cap hole diameter 242 may be equal to 58 mm + -0.25 mm, and the stem eye diameter 252 may be equal to 48.0 mm + -0.25 mm. In some exemplary embodiments, a bearing having an inner diameter of 38.1 mm ± 0.25 mm may be interference fit within the trunnion cap hole diameter 242. The disclosed dimensional ranges for a particular machine are determined from one or more of physics-based equations, finite element analysis, empirical evidence, historical evidence, and other computational analysis, in combination with consideration of factors such as kinematic interrelationships between components on the machine connected to the rod end and the trunnion cap end of the cylinder, the range of motion of various structural components, the loads to which the hydraulic cylinder will be subjected during machine operation, expected fatigue life, hydraulic fluid pressures, and mechanical safety factors.
In another exemplary embodiment of a hydraulic cylinder according to the present disclosure, such as the steering cylinder 24 for controlling the direction of motion of a grader, as shown in fig. 1, 2, and 5, the hydraulic cylinder may have a pin-to-pin dimension 132 equal to 698.5 mm ± 2.5 mm when fully retracted, with the rod 332 and piston 420 bottoming out at the closed distal end 342 of the tube 322. The stroke 222 of the exemplary hydraulic cylinder may be equal to 316 mm ± 1.5 mm. The tube bore diameter 324 may be equal to 80.0 mm 0.5mm and the tube outside diameter 326 may be equal to 100.0 mm 0.5 mm. The diameter 334 of the rod 332 may be equal to 50.0 mm ± 0.5 mm. The trunnion cap hole diameter 242 may be equal to 58 mm + -0.25 mm, and the stem eye diameter 252 may be equal to 48.0 mm + -0.25 mm. The disclosed dimensional ranges for a particular machine are determined from one or more of physics-based equations, finite element analysis, empirical evidence, historical evidence, and other computational analysis, in combination with consideration of factors such as kinematic interrelationships between components on the machine connected to the rod end and the trunnion cap end of the cylinder, the range of motion of various structural components, the loads to which the hydraulic cylinder will be subjected during machine operation, expected fatigue life, hydraulic fluid pressures, and mechanical safety factors.
In yet another exemplary embodiment of a hydraulic cylinder according to the present disclosure, such as center shift hydraulic cylinder 26 for controlling the position of a moldboard on a grader, as shown in fig. 1, 2, and 6, the hydraulic cylinder may have a pin-to-pin dimension 132 equal to 955.3 mm ± 2.5 mm when fully retracted, with rod 332 and piston 420 bottoming out at the closed distal end 342 of tube 322. The stroke 222 of the example center shift cylinder may be equal to 479.6 mm ± 1.5 mm. The tube bore diameter 324 may be equal to 100.0 mm 0.5mm and the tube outside diameter 326 may be equal to 118 mm 0.5 mm. The diameter 334 of the rod 332 may be equal to 65.0 mm ± 0.5 mm. The trunnion cap hole diameter 242 and the rod eye diameter 252 may be defined by a ball stud mount having a spherical radius equal to 48.5 mm ± 0.025 mm. The disclosed dimensional ranges for a particular machine are determined from one or more of physics-based equations, finite element analysis, empirical evidence, historical evidence, and other computational analysis, in combination with consideration of factors such as kinematic interrelationships between components on the machine connected to the rod end and the trunnion cap end of the cylinder, the range of motion of various structural components, the loads to which the hydraulic cylinder will be subjected during machine operation, expected fatigue life, hydraulic fluid pressures, and mechanical safety factors.
In yet another exemplary embodiment of a hydraulic cylinder according to the present disclosure, such as wheel-tilting hydraulic cylinder 28 for controlling the tilting of a wheel on a grader, as shown in fig. 1, 2, and 7, the hydraulic cylinder may have a pin-to-pin dimension 132 equal to 543.1 mm ± 2.5 mm when fully retracted, with rod 332 and piston 420 bottoming out at closed distal end 342 of tube 322. The stroke 222 of the exemplary hydraulic cylinder may be equal to 174.8 mm 1.5 mm. The tube bore diameter 324 may be equal to 100.0 mm 0.5mm and the tube outside diameter 326 may be equal to 118 mm 0.5 mm. The diameter 334 of the rod 332 may be equal to 55.0 mm ± 0.5 mm. The trunnion cap hole diameter 242 and the stem eye hole diameter 252 may be equal to 63.47 mm ± 0.025 mm. The disclosed dimensional ranges for a particular machine are determined from one or more of physics-based equations, finite element analysis, empirical evidence, historical evidence, and other computational analysis, in combination with consideration of factors such as kinematic interrelationships between components on the machine connected to the rod end and the trunnion cap end of the cylinder, the range of motion of various structural components, the loads to which the hydraulic cylinder will be subjected during machine operation, expected fatigue life, hydraulic fluid pressures, and mechanical safety factors.
In another exemplary embodiment of a hydraulic cylinder according to the present disclosure, such as a blade tip hydraulic cylinder 30 for controlling the position of the tip of a blade on a grader, as shown in fig. 1, 2, and 8, the hydraulic cylinder may have a pin-to-pin dimension 132 equal to 711.0 mm ± 2.5 mm when fully retracted, with the rod 332 and piston 420 bottoming out at the closed distal end 342 of the tube 322. The stroke 222 of the exemplary hydraulic cylinder may be equal to 355.5 mm ± 1.5 mm. The tube bore diameter 324 may be equal to 100.0 mm 0.5mm and the tube outside diameter 326 may be equal to 118.0 mm 0.5 mm. The diameter 334 of the rod 332 may be equal to 50.0 mm ± 0.5 mm. The trunnion cap hole diameter 242 and the stem eye hole diameter 252 may be equal to 61.85 mm + 0.10 mm or-0.07 mm. The disclosed dimensional ranges for a particular machine are determined from one or more of physics-based equations, finite element analysis, empirical evidence, historical evidence, and other computational analysis, in combination with consideration of factors such as kinematic interrelationships between components on the machine connected to the rod end and the trunnion cap end of the cylinder, the range of motion of various structural components, the loads to which the hydraulic cylinder will be subjected during machine operation, expected fatigue life, hydraulic fluid pressures, and mechanical safety factors.
In another exemplary embodiment of a hydraulic cylinder according to the present disclosure, such as the hydraulic cylinder 32 used to lift the blade of a grader, as shown in fig. 1, 2, and 9, the hydraulic cylinder may have a pin-to-pin dimension 132 equal to 822.2 mm ± 2.5 mm when fully retracted, with the rod 132 and piston 420 bottoming out at the closed distal end 342 of the tube 322. The stroke 222 of the exemplary hydraulic cylinder may be equal to 1113.6 mm 2.0 mm. The tube bore diameter 324 may be equal to 100.0 mm 0.5mm and the tube outside diameter 326 may be equal to 118.0 mm 0.5 mm. The diameter 334 of the rod 332 may be equal to 65.0 mm ± 0.5 mm. The trunnion cap hole may define a trunnion pin outer diameter 242 equal to 57.21 mm + -0.25 mm, and the rod eye hole diameter 252 may be defined by a ball stud having a spherical radius equal to 48.5 mm + -0.25 mm. The disclosed dimensional ranges for a particular machine are determined from one or more of physics-based equations, finite element analysis, empirical evidence, historical evidence, and other computational analysis, in combination with consideration of factors such as kinematic interrelationships between components on the machine connected to the rod end and the trunnion cap end of the cylinder, the range of motion of various structural components, the loads to which the hydraulic cylinder will be subjected during machine operation, expected fatigue life, hydraulic fluid pressures, and mechanical safety factors.
In another exemplary embodiment of a hydraulic cylinder according to the present disclosure, such as ripper cylinder 34 for controlling the position of a ripper on a grader, as shown in fig. 1, 2, and 10, the hydraulic cylinder may have a pin-to-pin dimension 132 equal to 347.5 mm ± 2.5 mm when fully retracted, with rod 332 and piston 420 bottoming out at closed distal end 342 of tube 322. The stroke 222 of the exemplary hydraulic cylinder may be equal to 495.0 mm ± 1.5 mm. The tube bore diameter 324 may be equal to 130.0 mm 0.5mm and the tube outside diameter 326 may be equal to 154 mm 0.5 mm. The diameter 334 of the rod 332 may be equal to 65.0 mm ± 0.5 mm. The trunnion cap hole may define a trunnion pin outer diameter equal to 63.5 mm + -0.025 mm, and the rod eye diameter 252 may be equal to 76.2 mm + -0.025 mm. The disclosed dimensional ranges for a particular machine are determined from one or more of physics-based equations, finite element analysis, empirical evidence, historical evidence, and other computational analysis, in combination with consideration of factors such as kinematic interrelationships between components on the machine connected to the rod end and the trunnion cap end of the cylinder, the range of motion of various structural components, the loads to which the hydraulic cylinder will be subjected during machine operation, expected fatigue life, hydraulic fluid pressures, and mechanical safety factors.
In another exemplary embodiment of a hydraulic cylinder according to the present disclosure, such as the lateral displacement hydraulic cylinder 36 for controlling the position of a moldboard on a grader, as shown in fig. 1, 2, and 11, the hydraulic cylinder may have a pin-to-pin dimension 132 equal to 1925.7 mm ± 2.5 mm when fully retracted, with the rod 332 and piston 420 bottoming out at the closed distal end 342 of the tube 322. The stroke 222 of the example hydraulic cylinder may be equal to 1531.9 mm 2.0 mm. The tube bore diameter 324 may be equal to 105.0 mm 0.5mm and the tube outside diameter 326 may be equal to 123.0 mm 0.5 mm. The diameter 334 of the rod 332 may be equal to 65.0 mm ± 0.5 mm. The trunnion cap hole diameter 242 and the rod eye hole diameter 252 may be equal to 38.5 mm ± 0.25 mm. The disclosed dimensional ranges for a particular machine are determined from one or more of physics-based equations, finite element analysis, empirical evidence, historical evidence, and other computational analysis, in combination with consideration of factors such as kinematic interrelationships between components on the machine connected to the rod end and the trunnion cap end of the cylinder, the range of motion of various structural components, the loads to which the hydraulic cylinder will be subjected during machine operation, expected fatigue life, hydraulic fluid pressures, and mechanical safety factors.
Industrial applicability
The utility model discloses a pneumatic cylinder can be applicable to any motor grader, wherein to the stroke of every pneumatic cylinder, round pin to round pin length, pole diameter, tube hole diameter, outside of tubes diameter, pole eye round pin diameter and the application of the specific performance size of trunnion cap round pin diameter at least partly based on following result: structural and kinematic analysis of various structural elements of a particular machine required to perform certain tasks, such as adjusting the position of a moldboard or blade to level the surface of the earth to a desired contour. The specific performance dimension of each hydraulic cylinder used on a particular machine may be determined based at least in part on: equations based on physics, as well as empirical and historical data, including fatigue analysis of structural elements under a load, the dimensions of a particular machine and the environment in which it will operate, the material from which the machine is being flattened, the relative positions of the link points that will pivotally connect the head and rod ends of each hydraulic cylinder, hydraulic system pressures, hoop, shear, compressive and tensile stresses on the various components of each hydraulic cylinder, and other mechanical design considerations.
During operation of the grader, the operator may command a particular motion of one or more components of the machine relative to another component of the machine or relative to the ground. One or more signals indicative of the desired movement may be generated by an operator-manipulated interface device, or operated semi-autonomously or fully autonomously, and then transmitted to the electronic controller along with machine performance information (e.g., sensor data such as pressure data, position data, speed data, pump displacement data, and other data known in the art).
In response to the signals from the interface devices, and based on the machine performance information, the controller may generate control signals for the pump, motor, and/or valves that control the flow of hydraulic fluid to the head end cavity on one side of the piston and the rod end cavity on the opposite side of the piston of each hydraulic cylinder. In one exemplary embodiment, the controller may generate a control signal that causes the pump of the first circuit to increase its displacement and discharge fluid into the right pump passage at a greater rate than fluid discharged by the pump to the left pump passage. In addition, the controller may generate a control signal that moves and/or holds the switching valve towards and/or in one of the two flow transfer positions. After fluid from the right pump channel enters and passes through the right travel motor (e.g., or enters the head end or rod end cavities of the hydraulic cylinders), fluid from the motor or from the head end or rod end cavities on the opposite side of the piston assembly in the hydraulic cylinders may return to the pump via the left pump channel. At this point, the speed of the right travel motor, or the speed of movement of the rod and piston assembly in the hydraulic cylinder, may depend on the discharge rate of the pump and the amount of restriction (if any) provided by the switching valve to the flow of fluid through the right travel motor or into or out of the hydraulic cylinder. The motion of the right travel motor may be reversed by moving the switching valve to the other of the two flow transfer positions.
The first hydraulic cylinder may move simultaneously with the second hydraulic cylinder and/or independently of the movement of the second hydraulic cylinder. Specifically, when the first hydraulic cylinder receives fluid from the pump, the one or more metering valves may move to transfer some of the fluid into the second hydraulic cylinder. At the same time, each metering valve may be moved to direct waste fluid from the hydraulic cylinder back to the pump. When the switching valve and the appropriate metering valve are fully open, the movement of the first and second hydraulic cylinders may be linked and dependent on the flow of fluid from the pump.
During some operations, the flow of fluid provided to each hydraulic cylinder from their associated pump may be insufficient to meet operator demand. During such a situation, the controller may cause the valve element(s) of one or more respective combining valves to transfer fluid from one fluid flow circuit to another fluid flow circuit, thereby increasing the flow rate of fluid available to a particular hydraulic cylinder. At this point, fluid discharged from some of the hydraulic cylinders may be returned to the pump of the desired fluid flow circuit via the combining valve. Flow sharing between other circuits via other combining valves may be achieved in a similar manner.
Flow sharing may also be selectively achieved when the amount of fluid discharged from one actuator exceeds the rate at which the corresponding pump can effectively consume return fluid. Some of this exhaust fluid may be redirected back into the rod end chamber or the head end chamber of another hydraulic cylinder via a metering valve. This operation may be referred to as regeneration and results in increased efficiency.
The flow provided by the pump on the machine may be substantially unrestricted during many operations so that a significant amount of energy is not unnecessarily wasted during actuation. Accordingly, embodiments of the present invention may provide improved energy usage and conservation. Additionally, the ability to combine fluid flows from different circuits to meet the needs of a single actuator may allow for a reduction in the number of pumps required within the hydraulic system and/or the size and capacity of these pumps. These reductions may reduce pump losses, increase overall efficiency, improve hydraulic system layout, and/or reduce hydraulic system costs. The application of specific performance dimensions for the stroke, pin-to-pin length, rod diameter, tube bore diameter, tube outside diameter, rod eye pin diameter, and trunnion cap pin diameter of each hydraulic cylinder is based at least in part on the following results: the structural and kinematic analysis of the various structural elements of a particular grader required to perform certain tasks associated with the grading process also improves the efficiency and quality of the grading operation, extends the useful life of the machine, and reduces the occurrence of machine component failures or the need for repair or maintenance.
Various modifications and variations to the disclosed hydraulic actuators and systems will be apparent to those skilled in the art. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed hydraulic system. It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.

Claims (11)

1. An actuator configured to actuate a first structural element on a grader relative to a second structural element on the grader, the actuator comprising:
a tube including a central axially extending bore defined therein extending between a closed distal end of the tube and an open proximal end of the tube;
a rod slidably mounted within the tube, the rod being slidably supported by a head seal assembly at a proximal end of the tube;
a piston mounted at the distal end of the rod;
a piston retaining assembly attached to the distal end of the rod and configured to retain the piston on the distal end of the rod;
a trunnion cap hole defined through the closed distal end of the tube and configured for receiving a trunnion pin adapted to pivotally connect the distal end of the tube to a first structural member of the motor grader; and
a rod eye defined through the proximal end of the rod and configured for receiving a rod eye pin adapted to pivotally connect the proximal end of the rod to a second structural element of the grader; wherein
When the rod and the piston are fully retracted into the tube with the distal end of the rod located near the closed distal end of the tube, the retracted trunnion pin-to-rod eye pin dimension from the center of the trunnion cap hole to the center of the rod eye hole is equal to 698.5 mm ± 2.0 mm;
a stroke dimension from a first fully retracted position of the piston near the closed distal end of the tube to a second fully extended position of the piston in contact with the head seal assembly at the proximal end of the tube is equal to 316.0 mm ± 1.5 mm;
the rod diameter of the rod is equal to 50.0 mm +/-0.5 mm; and is
The diameter of the pipe hole of the pipe is equal to 80.0 mm +/-0.5 mm.
2. An actuator according to claim 1, wherein the trunnion cap hole diameter is equal to 58.0 mm ± 0.25 mm, and a bearing having an inner diameter equal to 38.1 mm is disposed within the trunnion cap hole.
3. Actuator according to claim 1, wherein the rod eye diameter is equal to 48.0 mm ± 0.25 mm.
4. The actuator of claim 1, wherein the first structural member comprises a blade of a grader.
5. The actuator of claim 4, wherein the second structural element comprises a front frame of a grader.
6. The actuator of claim 1, wherein the first structural element comprises a dozing blade of a grader.
7. The actuator of claim 1, wherein the first structural element comprises a ripper on a grader.
8. The actuator of claim 7, wherein the second structural element comprises a rear frame of a grader.
9. The actuator of claim 1, wherein actuation of the first structural element relative to the second structural element results in at least one of the following changes: a change in position of a blade or dozing blade of a grader relative to the ground over which the grader operates, a change in position of a blade or dozing blade relative to a front frame of a grader, a change in position of a ripper of a grader relative to the ground over which the grader operates, or a change in position of a ripper relative to a rear frame of a grader.
10. An actuator according to any of claims 1 to 9, wherein the actuator is a hydraulic cylinder.
11. A grader comprising an actuator according to any of claims 1 to 10.
CN202220371487.4U 2021-05-12 2022-02-23 Actuator and land leveler Active CN217080962U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2021102514 2021-05-12
AU2021102514A AU2021102514B4 (en) 2021-05-12 2021-05-12 Hydraulic cylinder with specific performance dimensions

Publications (1)

Publication Number Publication Date
CN217080962U true CN217080962U (en) 2022-07-29

Family

ID=76785310

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220371487.4U Active CN217080962U (en) 2021-05-12 2022-02-23 Actuator and land leveler

Country Status (2)

Country Link
CN (1) CN217080962U (en)
AU (1) AU2021102514B4 (en)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2306997A (en) * 1997-01-09 1998-08-03 Kasuga, Hiroshi Air cylinder
AU2002227063B2 (en) * 2000-12-02 2007-01-25 Progressive Pneumatics, Llc High and low temperature gas actuated cylinder
JP4584823B2 (en) * 2005-12-20 2010-11-24 日立建機株式会社 Cylinder device
EP3064782B1 (en) * 2015-03-06 2018-06-20 Otto Nussbaum GmbH & Co. KG Cylinder piston unit
CN208106868U (en) * 2018-01-13 2018-11-16 恒岳工程机械有限责任公司 A kind of right boom cylinder of excavator
AU2020102790A4 (en) * 2020-10-16 2020-12-10 Caterpillar Inc. Hydraulic cylinder with specific performance dimensions

Also Published As

Publication number Publication date
AU2021102514B4 (en) 2022-08-18
AU2021102514A4 (en) 2021-07-15

Similar Documents

Publication Publication Date Title
JP5060734B2 (en) Hydraulic system with variable back pressure control
CN217080962U (en) Actuator and land leveler
CN217080959U (en) Actuator and land leveler
CN217080955U (en) Actuator and land leveler
CN217080956U (en) Actuator and land leveler
CN217080958U (en) Actuator and land leveler
CN217080954U (en) Actuator and land leveler
CN217080961U (en) Actuator and land leveler
CN217080957U (en) Actuator and land leveler
CN217080960U (en) Actuator and land leveler
CN217926537U (en) Actuator, land leveler, and hydraulic cylinder
CN217926539U (en) Actuator, land leveler and hydraulic cylinder
CN217926543U (en) Actuator, land leveler and hydraulic cylinder
CN217926541U (en) Actuator, land leveler and hydraulic cylinder
CN217926542U (en) Actuator, land leveler and hydraulic cylinder
CN217926540U (en) Actuator, land leveler, and hydraulic cylinder
CN217926544U (en) Actuator, land leveler and hydraulic cylinder
CN217926538U (en) Actuator, land leveler and hydraulic cylinder
CN219733778U (en) Actuator, grader and hydraulic cylinder
CN219733782U (en) Actuator, grader and hydraulic cylinder
CN219733781U (en) Actuator, grader and hydraulic cylinder
CN219733783U (en) Actuator, grader and hydraulic cylinder
CN219733780U (en) Actuator, grader and hydraulic cylinder
CN219733777U (en) Actuator, grader and hydraulic cylinder
CN219733779U (en) Actuator, grader and hydraulic cylinder

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant