CN217073274U

CN217073274U - Dewatering system on nylon production line

Info

Publication number: CN217073274U
Application number: CN202220630483.3U
Authority: CN
Inventors: 彭飞; 董人杰; 潘兴良
Original assignee: Xiamen Jianeng Technology Co ltd
Current assignee: Xiamen Jianeng Technology Co ltd
Priority date: 2022-03-22
Filing date: 2022-03-22
Publication date: 2022-07-29
Anticipated expiration: 2032-03-22

Abstract

The application discloses dewatering system on nylon production line, it includes base, water absorption mechanism and blows water mechanism, water absorption mechanism and the mechanism of blowing water are all installed on the base, the base is placed between cooling bath and drying-machine, be provided with the fan that is used for ordering about water absorption mechanism and the mechanism work of blowing water on the base, water absorption mechanism and the mechanism of blowing water all are used for detaching the cooling water on the product. This application has the effect that improves the work efficiency of drying-machine.

Description

Dewatering system on nylon production line

Technical Field

The application relates to the field of plastic processing equipment, in particular to a water removal system on a nylon production line.

Background

Extrusion molding is a molding processing method with high efficiency, continuity, low cost and wide application range, and is also a molding processing method with the most production varieties, wide application and the largest proportion occupied by output in the polymer processing field. The extrusion molding process mainly comprises the processes of feeding, melting and plasticizing, extrusion molding, shaping, cooling, traction, drying, granulation and the like.

In production, cooling water is generally used for cooling a product, the shaped product enters a cooling tank under the action of a traction mechanism, the cooling tank contains cooling water, the temperature of the product is reduced under the action of the cooling water, and then the product enters a dryer for drying, and then the product enters a granulator for granulation after being dried. More moisture is usually adsorbed on the cooled product, and after the cooled product directly enters a dryer, the required drying time is longer, and the water removal efficiency is lower.

SUMMERY OF THE UTILITY MODEL

To the correlation technique among the aforesaid, in order to improve the work efficiency of drying-machine, this application provides the dewatering system on the nylon production line.

The application provides a dewatering system on nylon production line adopts following technical scheme:

the utility model provides a dewatering system on nylon production line, includes base, the mechanism that absorbs water and blows water mechanism, it all installs on the base with the mechanism that blows water to absorb water mechanism, the base is placed between cooling bath and drying-machine, be provided with the fan that is used for ordering about the mechanism that absorbs water and blows the work of water mechanism on the base, it all is used for detaching the cooling water on the product to absorb water mechanism and blow water mechanism.

Through adopting above-mentioned technical scheme, the product is adsorbing more cooling water through the cooling bath surface, then gets into the water removal system, and the cooling water on the product can be got rid of to the mechanism that absorbs water and the mechanism that blows water, and the mechanism that absorbs water and the mechanism that blows water all install on the base, and the base is located between cooling bath and the drying-machine, and the product through the water removal system gets into the drying-machine immediately and dries, and the cooling water on product surface can be got rid of to the water removal system, the stoving time of the reduction product that can very big limit, the drying efficiency of improvement drying-machine.

Preferably, the base includes the mounting bracket of vertical setting, the mechanism that absorbs water and the mechanism that blows all slide and connect on the mounting bracket.

Through adopting above-mentioned technical scheme, can adjust the height that absorbs water the mechanism and blow the water mechanism according to the user demand to this cooling bath that adapts to not co-altitude.

Preferably, the water suction mechanism comprises a water collection tank, a water inlet groove with an axis direction perpendicular to the cooling groove is formed in the top of the water collection tank, the water inlet groove is communicated with the water collection tank, a product passes through the water inlet groove, an air suction pipe is arranged on the water collection tank and is communicated with an air inlet of a fan, and the fan is used for sucking air in the water collection tank.

Through adopting above-mentioned technical scheme, the air in the fan accessible breathing pipe extraction header tank, this can make the header tank internal gas pressure reduce, and when atmospheric pressure in the header tank was less than external atmospheric pressure, external gas will be gushed into in the header tank through the intake gutter, and at the in-process of breathing in, adsorb in the product cooling water on the surface will together get into the header tank, can reach the purpose of dewatering.

Preferably, the wall of the water inlet groove along the axis direction is hollowed.

By adopting the technical scheme, the external gas and the cooling water can enter the water collecting tank through the tank wall of the water inlet tank, and the bottom of the water inlet tank can avoid the condition that the product is sucked into the water collecting tank due to the overlarge suction force of the water sucking mechanism.

Preferably, the bottom of the water collecting tank is provided with a drain pipe for draining liquid in the water collecting tank, and the drain pipe is provided with a pipe cover.

Through adopting above-mentioned technical scheme, in the use, the tube cap can prevent that the cooling water of collecting in the header tank from spilling, and after the use is accomplished, takes off the tube cap, and the accessible drain pipe is discharged the cooling water in the header tank.

Preferably, the top of the water collecting tank is provided with an arc surface.

Through adopting above-mentioned technical scheme, the scraping of cambered surface design reducible product and header tank.

Preferably, the cooling water tank further comprises a guide channel, and two ends of the guide channel are respectively lapped on the cooling tank and the water collecting tank.

By adopting the technical scheme, the product which is cooled in the cooling tank completely enters the air suction mechanism through the guide channel to be dewatered.

Preferably, the notch that guide channel is close to the header tank is provided with the installation card strip, the header tank is provided with the installation rectangular with guide channel junction, be provided with the region that is used for installing the installation card strip between rectangular and the header tank of installation, the installation card strip is pegged graft in the installation region between rectangular and the header tank.

Through adopting above-mentioned technical scheme, the guide passageway is installed on the header tank through installation card strip and installation rectangular, and convenient to detach.

Preferably, the water blowing mechanism comprises a blowing head, and a blowing opening is formed in the blowing head and faces the inside of the guide channel.

By adopting the technical scheme, the air blowing port can blow cooling water on a product on the guide channel, and the blown cooling water can enter the cooling tank again through the guide channel.

Preferably, the water blowing mechanism comprises an installation pipe, a fastening piece is arranged at the joint of the installation pipe and the blowing head, and the installation pipe is communicated with the air outlet of the fan.

Through adopting above-mentioned technical scheme, the installation pipe is connected through cramping spare with the gas blow head, can change different gas blow heads according to the demand, and the angle of the mouth of blowing on the adjustable gas blow head.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the dewatering system can improve the drying efficiency of the dryer;

2. part of cooling water adsorbed on the surface of the product can be recovered;

3. the heights of the water blowing mechanism and the water absorbing mechanism can be adjusted according to the requirements of the machine, so that the machine is suitable for different production machines.

Drawings

FIG. 1 is a schematic diagram of the overall structure of a water removal system on a nylon production line;

FIG. 2 is a schematic diagram of the overall structure of a water removal system on a nylon production line;

FIG. 3 is a schematic view of the structure of a water collection tank on a nylon production line;

fig. 4 is a partially enlarged view of a portion a in fig. 1.

Description of reference numerals:

1. a base; 11. mounting a plate; 12. a mounting frame; 121. installing a cross bar; 122. a long mounting rod; 123. a short mounting bar; 124. a first mounting groove; 125. a second mounting groove; 13. a universal wheel; 14. a fan; 2. a water absorbing mechanism; 21. a water collection tank; 211. a water inlet groove; 212. a support strip; 22. an air intake duct; 23. a drain pipe; 24. a tube cover; 25. installing the long strip; 3. a water blowing mechanism; 31. a blowing head; 311. an air blowing port; 32. installing a pipe; 33. a cinch; 4. a guide channel; 41. installing a clamping strip; 5. and (6) cooling the tank.

Detailed Description

The present application is described in further detail below with reference to figures 1-4.

The embodiment of the application discloses dewatering system on nylon production line. Referring to fig. 1, the water removing system on the nylon production line comprises a base 1, a guide channel 4, a water blowing mechanism 3 and a water absorbing mechanism 2, wherein the water blowing mechanism 3 and the water absorbing mechanism 2 are both installed on the base 1, one end of the guide channel 4 is close to a cooling tank 5, and the other end of the guide channel 4 is close to a position between the water blowing mechanism 3 and the water absorbing mechanism 2.

Referring to fig. 1 and 2, the base 1 includes a horizontally disposed mounting plate 11 and a vertically disposed mounting frame 12, the mounting frame 12 is located on one side of the mounting plate 11, and the bottom of the mounting frame 12 is welded to the mounting plate 11. The mounting frame 12 comprises two mounting rods and a mounting cross rod 121, the two mounting rods are oppositely distributed on the mounting plate 11, the mounting cross rod 121 is horizontally arranged, and two ends of the mounting cross rod are fixedly connected with the two mounting rods respectively in a bolt locking mode.

The two mounting rods are respectively a long mounting rod 122 and a short mounting rod 123, and a first mounting groove 124 with a vertical direction is formed in the upper end of the long mounting rod 122; all be provided with second mounting groove 125 on long installation pole 122 and the short installation pole 123, the equal vertical setting of twice second mounting groove 125, second mounting groove 125 on the short installation pole 123 is located the upper end of short installation pole 123, is located the opposite below that distributes and be located first mounting groove 124 of second mounting groove 125 and another second mounting groove 125 on long installation pole 122. Bolt bodies used for locking two ends of the cross rod are respectively arranged in the second mounting grooves 125 in a penetrating mode, and nuts are connected to the parts, penetrating the second mounting grooves 125, of the two bolts in a threaded mode, so that the position of the mounting cross rod 121 can be adjusted along the length direction of the second mounting grooves 125.

The installation base 1 is provided with a fan 14, the fan 14 is installed on the installation base in a bolt locking mode, and the fan 14 can drive the water blowing mechanism 3 and the water absorbing mechanism 2 to remove water. The bottom of the mounting seat is provided with a universal wheel 13, the universal wheel 13 is provided with a locking mechanism, the locking mechanism is closed, and the water removal system can be transferred to other positions through the universal wheel 13; when the universal wheel type dewatering device needs to be used, the locking mechanism is opened, the universal wheel 13 cannot rotate, and the dewatering system can work stably.

Mechanism 2 absorbs water includes header tank 21, and one of them lateral wall of header tank 21 welds on installation horizontal pole 121, and header tank 21 can be along with installation horizontal pole 121 together slides, and the header tank 21 up end is the arch cambered surface, and the axis direction of this arch cambered surface is parallel with installation horizontal pole 121, and this arch cambered surface can be convenient for the product from the up end process, can avoid product and header tank 21 to take place the scraping.

Referring to fig. 2 and 3, the water collection tank 21 is provided with an air suction pipe 22, the air suction pipe 22 is located on the side wall where the installation cross bar 121 is located, the air suction pipe 22 is sleeved with a ventilation pipe, and the water collection tank 21 is communicated with an air inlet of the fan 14 through the ventilation pipe; a water inlet groove 211 is formed in the highest position of the arched cambered surface along the axial direction of the arched cambered surface, two ends of the bottom of the water inlet groove 211 are fixedly connected to the water collecting tank 21, and two side walls of the two water inlet grooves 211 along the length direction are hollowed out; both sides of the opening of the water inlet tank 211 are continuously provided with cylindrical support strips 212 along the axial direction. In the working process, the product is perpendicular to the support strips 212 and is lapped on the two support strips 212, and the two support strips 212 can effectively reduce the friction between the product and the wall of the water collecting tank 21, so that the product can move forward more smoothly; when the machine starts to operate, the fan 14 extracts the gas in the water tank through the ventilation pipe and the air suction pipe 22, the air pressure in the water collection tank 21 is reduced, the air pressure in the water collection tank 21 is smaller than the external air pressure, the water collection tank 21 sucks air through the hollow part of the water inlet groove 211, the cooling water on the surface of a product can be taken away while sucking air, and the bottom of the water inlet groove 211 can be reduced to cause the condition that the product is sucked into the water collection tank 21.

The drain outlet has been seted up to water collection tank 21 lower extreme face, and demountable installation has tube cap 24 on drain pipe 23, and tube cap 24 can prevent to be inhaled the interior water outflow of water collection tank 21 in the course of the work, and when the back that finishes, can open tube cap 24, makes the water in the water collection tank 21 discharge smoothly.

Referring to fig. 1 and 4, an installation strip 25 having the same axis as the installation cross bar 121 is disposed on the side wall of the water collection tank 21 away from the installation frame 12, the installation strip 25 is located on the lower end side of the arched surface, installation seats are disposed at two ends of the installation strip 25, the installation seats are welded on the water collection tank 21, and an area which can be used for installing the guide channel 4 is disposed between the installation strip 25 and the water collection tank 21. Guide channel 4 wherein one end opening is big, and the other end opening is little, and the less one end overlap joint of opening is on cooling bath 5, and the great one end of opening is located the top of the less one end of opening, and the great one end of opening is provided with installation card strip 41, and installation card strip 41 fixed mounting is in the 5 notches of cooling bath and is located the one side of keeping away from guide channel 4 cell wall. The installation clamping strip 41 is inserted between the installation strip 25 and the water collecting tank 21, the upper part of the installation strip 25 is abutted against the bottom of the guide channel 4, so that supporting force can be provided for the guide channel 4, the guide channel 4 can be used for products to pass through, the products can smoothly enter the water absorption mechanism 2, and the groove wall of the guide channel 4 can prevent the products from sliding out of the guide channel 4.

Referring to fig. 1 and 2, the water blowing mechanism 3 includes an installation pipe 32 and a blowing head, an installation piece is arranged on the side wall of the installation pipe 32, the installation piece is locked in the first installation groove 124 through a bolt, and the installation piece can slide along the first installation groove 124, so that the position of the installation pipe 32 can be adjusted. The blowing head 31 is a cylinder with a water drop-shaped cross section and a cavity arranged inside, the axial direction of the blowing head 31 is parallel to the mounting cross rod 121, one side wall of the blowing head 31 is provided with an air inlet, the air inlet is communicated with the mounting pipe 32, and the air inlet is connected with the mounting pipe 32 through a hoop member 33; the narrower side of the blowing head 31 is provided with an air outlet along the axial direction, and the air outlet faces the product on the guide channel 4.

The one end that the air intake was kept away from to installation pipe 32 is provided with the ventilation pipe, the ventilation pipe other end is linked together with the air outlet of fan 14, can change the blowing head 31 according to the demand before the work begins, and the angle of adjustment blowing head 31, when beginning the work, fan 14 blows to blowing head 31 in through ventilation pipe and installation pipe 32, it gets into and blows and discharges through the air outlet in the blowing head 31, can blow off the cooling water on product surface, the cooling water that is blown off drips in guide passage 4, flow back to in the cooling bath 5 along guide passage 4.

The implementation principle of the dewatering system on the nylon production line of the embodiment of the application is as follows: the product can get into the dewatering system under the effect of drive mechanism, blow water mechanism 3 through the air outlet on the blowhead to the product that is located guide channel 4 and blow off the cooling water on the product, the cooling water flows back to in the cooling bath 5 through guide channel 4, the product gets into the mechanism 2 that absorbs water through guide channel 4, the fan 14 reduces through the internal gas pressure of header tank 21 that the breathing pipe 22 made, then header tank 21 inhales through the breathing pipe 22, can inhale the cooling water on the product through breathing pipe 22 department in header tank 21 in this in-process to this reaches the mesh of going out water.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a dewatering system on nylon production line, its characterized in that, includes base (1), absorbs water mechanism (2) and blows water mechanism (3), absorb water mechanism (2) and blow water mechanism (3) and all install on base (1), base (1) is placed between cooling bath (5) and drying-machine, be provided with fan (14) that are used for ordering about absorbing water mechanism (2) and blowing water mechanism (3) work on base (1), absorb water mechanism (2) and blow water mechanism (3) and all be used for detaching the cooling water on the product.

2. The dewatering system on nylon production line of claim 1, characterized in that: the base (1) comprises a vertically arranged mounting rack (12), and the water sucking mechanism (2) and the water blowing mechanism (3) are connected to the mounting rack (12) in a sliding mode.

3. The dewatering system on nylon production line of claim 2, characterized in that: the water sucking mechanism (2) comprises a water collecting tank (21), a water inlet groove (211) with the axis direction perpendicular to the cooling groove (5) is formed in the top of the water collecting tank (21), the water inlet groove (211) is communicated with the water collecting tank (21), products pass through the water inlet groove (211), an air suction pipe (22) is arranged on the water collecting tank (21), the air suction pipe (22) is communicated with an air inlet of a fan (14), and the fan (14) is used for sucking gas in the water collecting tank (21).

4. The dewatering system on nylon production line of claim 3, characterized in that: the wall of the water inlet groove (211) along the axis direction is hollowed.

5. The dewatering system on nylon production line of claim 3, characterized in that: the bottom of the water collecting tank (21) is provided with a drain pipe (23) for draining liquid in the water collecting tank (21), and the drain pipe (23) is provided with a pipe cover (24).

6. The dewatering system on nylon production line of claim 3, characterized in that: the top of the water collecting tank (21) is provided with a cambered surface.

7. The dewatering system on nylon production line of claim 1, characterized in that: the water tank is characterized by further comprising a guide channel (4), and two ends of the guide channel (4) are respectively lapped on the cooling tank (5) and the water collecting tank (21).

8. The dewatering system on nylon production line of claim 7, characterized in that: the notch that guide passageway (4) is close to header tank (21) is provided with installation card strip (41), header tank (21) and guide passageway (4) junction are provided with installation rectangular (25), be provided with the region that is used for installing installation card strip (41) between installation rectangular (25) and header tank (21), installation card strip (41) are pegged graft in the region between installation rectangular (25) and header tank (21).

9. The dewatering system on nylon production line of claim 1, characterized in that: the water blowing mechanism (3) comprises a blowing head, wherein a blowing opening is formed in the blowing head, and the blowing opening faces the inside of the guide channel (4).

10. The dewatering system on nylon production line of claim 9, characterized in that: the water blowing mechanism (3) comprises an installation pipe (32), a fastening piece (33) is arranged at the joint of the installation pipe (32) and the blowing head, and the installation pipe (32) is communicated with an air outlet of the fan (14).