CN217052874U - Longitudinal sleeper system with maintenance system - Google Patents

Longitudinal sleeper system with maintenance system Download PDF

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Publication number
CN217052874U
CN217052874U CN202220463917.5U CN202220463917U CN217052874U CN 217052874 U CN217052874 U CN 217052874U CN 202220463917 U CN202220463917 U CN 202220463917U CN 217052874 U CN217052874 U CN 217052874U
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CN
China
Prior art keywords
sleeper
pressure sensor
grouting hole
damping pad
longitudinal
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Active
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CN202220463917.5U
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Chinese (zh)
Inventor
魏国梁
胡彦红
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Qingdao Victory Railway Technology Co ltd
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Qingdao Victory Railway Technology Co ltd
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Priority to CN202220463917.5U priority Critical patent/CN217052874U/en
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Abstract

The utility model discloses a from vertical sleeper system of taking maintenance system, including sleeper body (1) and damping pad (2) of setting in sleeper body (1) bottom, damping pad (2) are laid on railway roadbed (9) be provided with grouting holes (11) that link up from top to bottom on sleeper body (1), correspond grouting holes (11) position and be provided with through-hole (21) on damping pad (2). The utility model provides a from vertical sleeper system of taking maintenance system, the empty restoration of hanging of being convenient for, the repair process is simple, swift and repair effect is good.

Description

Longitudinal sleeper system with maintenance system
Technical Field
The utility model relates to a rail transit field, concretely relates to sleeper especially relates to a from vertical sleeper system who takes maintenance system.
Background
The sleeper form that urban rail transit field adopted mainly has two kinds of prefabricated formula and cast-in-place formula, and wherein prefabricated sleeper not only production quality is controllable owing to can adopt the factory production, can also improve the efficiency of construction, therefore prefabricated sleeper has become urban rail transit's mainstream form.
The longitudinal sleeper in the prefabricated sleeper is one of the most effective technical means for solving the vibration and noise in the urban rail transit field at present, but because the rail transit engineering is linear engineering, the geological conditions along the line are complex, uneven settlement often occurs in a part of areas after the engineering is finished for a period of time, so that the ballast bed under the prefabricated sleeper sinks to cause empty lifting, and the empty lifting can also occur under the part of the prefabricated sleeper due to improper construction operation. The empty crane under the prefabricated sleeper is directly related to the overall quality and safety of the rail transit operation line, and the service life of the prefabricated sleeper is also influenced. Empty under the prefabricated sleeper hangs and can lead to the damping effect not good, and still can take place rail corrugation, automobile body when serious and rock the scheduling problem, seriously influence passenger experience by bus. Due to position limitation, the phenomenon of empty hanging is difficult to find in time, and the hanging is often repaired after certain influence is caused.
In addition, when the sleeper is suspended in the air, the conventional method is to repair the space of the sleeper by grouting after small-sized barriers are arranged on two sides of the part of the sleeper suspended in the air of the damping pad under the concrete sleeper, but the maintenance and treatment efficiency is low due to the limitation of the operation space and the operation time.
Therefore, there is a need for a product that can detect the empty hanging phenomenon in time and is convenient for maintenance.
SUMMERY OF THE UTILITY MODEL
In order to overcome the above problems, the present inventors have conducted intensive studies to design a longitudinal sleeper system with a maintenance system, which comprises a sleeper body 1 and a vibration-damping pad 2 disposed at the bottom of the sleeper body 1, the vibration-damping pad 2 being laid on a track bed 9,
the sleeper body 1 is provided with a vertically through grouting hole 11,
the damping pad 2 is provided with a through hole 21 at a position corresponding to the grouting hole 11.
In a preferred embodiment, the system further comprises a closing plug 12, wherein the closing plug 12 is arranged in the grouting hole 11 and protects the grouting hole 11 from foreign matters entering the grouting hole 11 when no empty sleeper hoisting occurs.
In a preferred embodiment, the system further comprises a pressure sensor 3, the pressure sensor 3 is placed in the grouting hole 11 and is positioned at the lower part of the sealing plug 12, and a spring 4 is arranged between the pressure sensor 3 and the sealing plug 12, so that the pressure sensor 3 and the track bed 9 have pressure.
In a preferred embodiment, the pressure sensor 3 has a battery and a wireless signal transmitter.
In a preferred embodiment, the wireless signal transmitter is an NB-IoT module.
In a preferred embodiment, a rope is provided on the pressure sensor 3, the other end of the rope is connected to the closing plug 12, and the pressure sensor 3 is taken out of the grouting hole 11 through the rope.
In a preferred embodiment, the injection hole 11 has an internal thread, and the closing plug 12 is a bolt.
The utility model provides a from vertical sleeper system of taking maintenance system has following beneficial effect:
(1) the maintenance is convenient when the empty crane occurs, the repair process is simple and quick, and the repair effect is better;
(2) the empty hoisting condition can be found more conveniently, quickly and timely;
(3) the system has long service time and low maintenance cost.
Drawings
Fig. 1 shows a schematic front view of a longitudinal sleeper system with a self-contained maintenance system according to a preferred embodiment of the present invention;
fig. 2 shows a schematic structural diagram of a longitudinal sleeper system with a maintenance system according to a preferred embodiment of the invention when an empty crane occurs;
fig. 3 shows a schematic top view of a longitudinal sleeper system with a maintenance system according to a preferred embodiment of the present invention.
The reference numbers illustrate:
1-sleeper body;
2-a vibration damping pad;
3-a pressure sensor;
4-a spring;
9-ballast bed;
11-grouting holes;
12-sealing plug;
21-through hole.
Detailed Description
The present invention will be described in further detail with reference to the drawings and embodiments. The features and advantages of the present invention will become more apparent from the following description.
In which, although various aspects of the embodiments are shown in the drawings, the drawings are not necessarily drawn to scale unless otherwise indicated.
The utility model provides a longitudinal sleeper system with a maintenance system, which comprises a sleeper body 1 and a damping pad 2 arranged at the bottom of the sleeper body 1, wherein the damping pad 2 is laid on a track bed 9, as shown in figures 1 and 3,
the sleeper body 1 is provided with a vertically through grouting hole 11,
the damping pad 2 is provided with a through hole 21 at a position corresponding to the grouting hole 11.
When empty hanging, as shown in fig. 2, grouting is performed on the lower area of the vibration damping pad 2 through the grouting holes 11 and the through holes 21, so that the hollow area can be filled, and then repairing is completed.
In a preferred embodiment, the system further comprises a sealing plug 12, wherein the sealing plug 12 is arranged in the grouting hole 11, and protects the grouting hole 11 when the sleeper is not hung empty, so that sundries are prevented from entering the grouting hole 11 and further blocking the grouting hole 11.
In a preferred embodiment, the system further comprises a pressure sensor 3, the pressure sensor 3 is placed in the grouting hole 11 and is positioned at the lower part of the sealing plug 12, and a spring 4 is arranged between the pressure sensor 3 and the sealing plug 12, so that the pressure sensor 3 and the track bed 9 have pressure.
When a train passes above the sleeper body 1, the sleeper body 1 can press down the damping pad 2, so that the damping pad 2 slightly sinks by 1-2mm, at the moment, the spring 4 can protect the pressure sensor 3, and the sealing bolt 12 is prevented from being directly in hard contact with the pressure sensor 3 to cause the pressure sensor 3 to be extruded and damaged.
According to the utility model, the pressure sensor 3 detects pressure discontinuously, and when the pressure values detected twice are not obviously changed, namely the fluctuation is lower than the set threshold value, the empty hanging phenomenon is not generated; when the pressure values detected in two adjacent times fluctuate greatly and exceed a set threshold value, the spring force is changed greatly, namely the distance from the bottom of the sealing bolt 12 to the top of the ballast bed 9 is changed, so that the pressure is changed, and the empty hanging phenomenon is likely to occur at the moment.
In a more preferred embodiment, after the pressure values detected in two adjacent times have large fluctuation, the detection is performed for a plurality of times within a preset time, and the detected pressure values are compared to eliminate the influence of train passing on the pressure value change.
The utility model discloses in, judge through the pressure value situation of change whether appear empty phenomenon of hanging, solved empty problem that is difficult to inspection, discovery of hanging, greatly reduced the potential safety hazard of railway.
The present invention is not limited to the specific model of the pressure sensor 3, and the skilled person can select the model according to actual needs as long as the above functions can be realized.
In a preferred embodiment, the pressure sensor 3 is provided with a battery and a wireless signal transmitter, the battery supplies power to the pressure sensor 3, and a detection value is sent by the wireless signal transmitter and is convenient for railway maintenance personnel to obtain.
Because the pressure sensor 3 does not need real-time detection, only needs to measure once at intervals, the power consumption is extremely low, the battery can meet the power consumption requirement of the battery for many years, and the maintenance cost is low.
In a more preferred embodiment, the wireless signal transmitter is an NB-IoT module, which has the advantage of low energy consumption, further prolongs the service life of the battery, and reduces the maintenance cost.
In a preferred embodiment, a rope is provided on the pressure sensor 3, the other end of the rope is connected to the closing plug 12, and the pressure sensor 3 is taken out of the grouting hole 11 through the rope.
In a preferred embodiment, the injection hole 11 has an internal thread, and the closing plug 12 is a bolt.
More preferably, a separation preventing structure is provided between the closing plug 12 and the sleeper body 1 to prevent the closing plug 12 from being unscrewed from the sleeper body 1 by receiving vibration.
The present invention is not limited to the above-described structure, and may be any structure that can achieve the above-described functions, such as an anti-separation nut.
The present invention has been described above in connection with preferred embodiments, which are, however, merely exemplary and illustrative. On this basis, can be right the utility model discloses carry out multiple replacement and improvement, these all fall into the utility model discloses a protection scope.

Claims (7)

1. A longitudinal sleeper system with a maintenance system comprises a sleeper body (1) and a damping pad (2) arranged at the bottom of the sleeper body (1), the damping pad (2) is laid on a track bed (9), and the longitudinal sleeper system is characterized in that,
a grouting hole (11) which is communicated up and down is arranged on the sleeper body (1),
the vibration damping pad (2) is provided with a through hole (21) corresponding to the grouting hole (11).
2. Longitudinal tie system with service system according to claim 1,
the system further comprises a sealing bolt (12), wherein the sealing bolt (12) is arranged in the grouting hole (11), protects the grouting hole (11) when the sleeper is not hung in the air, and prevents sundries from entering the grouting hole (11).
3. Longitudinal tie system with service system according to claim 2,
the system further comprises a pressure sensor (3), the pressure sensor (3) is arranged in the grouting hole (11) and located at the lower portion of the sealing bolt (12), and a spring (4) is arranged between the pressure sensor (3) and the sealing bolt (12) so that pressure is reserved between the pressure sensor (3) and the track bed (9).
4. Longitudinal tie system with self-contained repair system according to claim 3,
the pressure sensor (3) has a battery and a wireless signal transmitter.
5. Longitudinal tie system with service system according to claim 4,
the wireless signal transmitter is an NB-IoT module.
6. Longitudinal tie system with service system according to claim 3,
the pressure sensor (3) is provided with a rope, the other end of the rope is connected with the sealing bolt (12), and the pressure sensor (3) is taken out from the grouting hole (11) through the rope.
7. Longitudinal sleeper system with service system according to one of claims 2 to 6,
the grouting hole (11) is provided with internal threads, and the sealing bolt (12) is a bolt.
CN202220463917.5U 2022-03-03 2022-03-03 Longitudinal sleeper system with maintenance system Active CN217052874U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220463917.5U CN217052874U (en) 2022-03-03 2022-03-03 Longitudinal sleeper system with maintenance system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220463917.5U CN217052874U (en) 2022-03-03 2022-03-03 Longitudinal sleeper system with maintenance system

Publications (1)

Publication Number Publication Date
CN217052874U true CN217052874U (en) 2022-07-26

Family

ID=82489630

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220463917.5U Active CN217052874U (en) 2022-03-03 2022-03-03 Longitudinal sleeper system with maintenance system

Country Status (1)

Country Link
CN (1) CN217052874U (en)

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