CN217052102U - Carbon black granulator - Google Patents
Carbon black granulator Download PDFInfo
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- CN217052102U CN217052102U CN202221160534.7U CN202221160534U CN217052102U CN 217052102 U CN217052102 U CN 217052102U CN 202221160534 U CN202221160534 U CN 202221160534U CN 217052102 U CN217052102 U CN 217052102U
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Abstract
The utility model provides a carbon black granulator, which belongs to the field of carbon black granulation equipment and comprises a granulating agent cylinder and a heating component sleeved outside the granulating agent cylinder; the heating assembly comprises a heating tube array, a heating steam inlet and a heating steam outlet, the heating steam inlet is communicated with the heating tube array, and the heating steam outlet is communicated with the heating tube array; the heating array pipes comprise an upper heating array pipe and a lower heating array pipe, and the upper heating array pipe and the lower heating array pipe are semicircular and are communicated with each other; the heating steam inlet and the heating steam outlet are communicated with the upper heating tube array and the lower heating tube array through connecting pieces; the connecting piece is a three-way pipe which is shaped like a Chinese character 'ren', and the three-way pipe is connected with the upper heating tube array and the lower heating tube array through flanges. The utility model provides a traditional schizolysis carbon black granulation equipment energy consumption high, the treatment effeciency is low, the inconvenient problem of maintenance, have that the energy consumption is low, simple structure, separation efficiency is high, convenient operation, safe and reliable, equipment easy maintenance's characteristics.
Description
Technical Field
The utility model belongs to carbon black granulation equipment field especially relates to a carbon black granulator.
Background
The carbon black granulator on the market is mainly electrically heated, and is assisted by a plastic granulator heated by coal and natural gas. The granulator which is heated by locally advantageous energy sources in partial power-deficient areas and areas with higher electric charge is particularly necessary for the electric heating mode because the conditions are different from place to place in the whole country; the methods of coal heating and natural gas heating have safety problems on one hand and cannot be accurately controlled during heating on the other hand. In addition, the cracking carbon black granulation equipment generally adopts an integral structure, and has the inconveniences of low equipment heating efficiency, high energy consumption, heavy equipment, difficult maintenance and the like.
SUMMERY OF THE UTILITY MODEL
The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below to provide further features, objects and advantages of the invention.
The utility model provides a carbon black granulator has solved the technical problem that the energy consumption that traditional schizolysis carbon black granulation equipment exists is high, the treatment effeciency is low, the maintenance is inconvenient, has that the energy consumption is low, simple structure, separation efficiency is high, convenient operation, safe and reliable, equipment easy maintenance's characteristics.
The utility model discloses a carbon black granulator, which comprises a granulating agent cylinder and a heating component sleeved outside the granulating agent cylinder;
the heating assembly comprises
Heating the tube array;
the heating steam inlet is communicated with the heating tube array and is used for conveying hot steam to the heating tube array;
the heating steam outlet is communicated with the heating tube array and used for outputting steam;
the heating tube array further comprises
The upper heating array pipe is semicircular and is arranged on the upper half part of the granulating agent cylinder body;
the lower heating array pipe is in a semicircular shape, is communicated with the upper heating array pipe and is arranged on the lower half part of the granulating agent cylinder body;
the heating steam inlet and the heating steam outlet are communicated with the upper heating array pipe and the lower heating array pipe through connecting pieces;
the connecting piece is a three-way pipe which is in a herringbone shape and is connected with the upper heating tube array and the lower heating tube array through flanges.
In some embodiments, the heating assembly further comprises a fixing plate for fixing the heating tube array.
In some of these embodiments, the heating assembly further comprises a condensate drain.
In some of these embodiments, the granulation cartridge further comprises an upper housing and a lower housing disposed in opposition.
In some of these embodiments, also include
The screw rod is sleeved in the granulating agent cylinder;
and the transmission assembly is in transmission connection with the screw rod.
In some of the embodiments, further comprises
The feed inlet is communicated with the granulating agent cylinder;
and the discharge port is communicated with the granulating agent cylinder.
In some of these embodiments, the feed port is in communication with the granulating agent cylinder through a feed connection.
In some embodiments, the granulator further comprises a bracket fixedly connected with the cylinder body.
Compared with the prior art, the beneficial effects of the utility model reside in that:
the utility model provides a carbon black granulator has that the energy consumption is low, simple structure, separation efficiency are high, convenient operation, safe and reliable, equipment easy maintenance's characteristics.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
fig. 1 is a schematic structural diagram of a carbon black granulator according to an embodiment of the present invention;
fig. 2 is another schematic structural diagram of a carbon black granulator according to an embodiment of the present invention;
description of the drawings: 1. a transmission assembly; 2. a feed inlet; 3. a feeding connecting pipe; 4. a heated steam inlet; 5. A fixing plate; 6. heating the tube array; 7. a heating steam outlet; 8. a condensate discharge port; 9. an upper housing; 10. a screw; 11. a lower housing; 12. a support; 13. and (4) discharging a material outlet.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be described and illustrated with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention. Based on the embodiments provided by the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
It is obvious that the drawings in the following description are only examples or embodiments of the invention, from which it is possible for a person skilled in the art to apply the invention to other similar situations without inventive effort. Moreover, it should be further appreciated that, although such a development effort might be complex and tedious, it would be appreciated by those skilled in the art that variations in design, fabrication, or manufacture based on the teachings herein may be made without departing from the general principles of the present disclosure, and such variations are not to be considered as a departure from the spirit and scope of the present disclosure.
Reference throughout this specification to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one of ordinary skill in the art that the described embodiments of the present invention can be combined with other embodiments without conflict.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as is commonly understood by one of ordinary skill in the art to which this invention belongs. The use of the terms "a" and "an" and "the" and similar referents in the context of describing the invention are not to be construed as limiting the number of times it is recited, either in the singular or the plural. The present invention relates to the terms "comprises," "comprising," "includes," "including," "has," "having" and any variations thereof, which are intended to cover non-exclusive inclusions; for example, a process, method, system, article, or apparatus that comprises a list of steps or modules (elements) is not limited to the listed steps or elements, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus. The terms "connected," "coupled," and the like in the description may not be limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The utility model relates to a "a plurality of" means two or more. "and/or" describes an association relationship of associated objects, meaning that three relationships may exist, for example, "A and/or B" may mean: a exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship.
The embodiment of the utility model provides a carbon black granulator, figure 1, figure 2 are according to the utility model discloses carbon black granulator's schematic structure diagram. Referring to fig. 1 and 2, the carbon black granulator comprises a granulating agent cylinder and a heating assembly sleeved outside the granulating agent cylinder; the heating assembly comprises a heating tube array 6, a heating steam inlet 4 and a heating steam outlet 7, the heating steam inlet 4 is communicated with the heating tube array 6 and used for conveying hot steam to the heating tube array 6, and the heating steam outlet 7 is communicated with the heating tube array 6 and used for outputting steam; the heating tube array 6 further comprises an upper heating tube array 6 and a lower heating tube array 6, the upper heating tube array 6 is semicircular and is arranged on the upper half part of the granulating agent cylinder body, and the lower heating tube array 6 is semicircular and is communicated with the upper heating tube array 6 and is arranged on the lower half part of the granulating agent cylinder body; the heating steam inlet 4 and the heating steam outlet 7 are communicated with the upper heating tube array 6 and the lower heating tube array 6 through connecting pieces; the connecting piece is a three-way pipe which is shaped like a Chinese character 'ren', and the three-way pipe is connected with the upper heating tubular nest 6 and the lower heating tubular nest 6 through flanges. The carbon black granulator adopts a steam heating mode, has the power saving effect of more than 30 percent compared with the power saving effect of the original resistance wire heating ring, has the power saving effect changed relative to different raw materials and different products, but has the power saving efficiency of more than 85 percent in the currently used products; the heat dissipation of the heating part is less, the surface can be touched by hands, the continuous and stable operation of the equipment in summer is helped to a certain extent, and the safety of workers can be well guaranteed; the heating efficiency is high, the heating is uniform, the heating time can be obviously shortened, and the product yield and the treatment efficiency are improved; heating tubulation 6 adopts half-and-half split structure, and is optional, and the junction adopts the steel sheet structure, and its structure is easy to assemble and split, and heating range is wide, makes equipment volume reduce, reduces area and cost, has simple structure, convenient operation, safe and reliable, equipment easy maintenance is simple, application range is extensive, spreading value is high characteristics, makes the ejection of compact more stable, and the micelle is more durable, has guaranteed product good quality. The arrangement of the heating tube nest 6 can ensure uniform temperature rise, prevent large temperature difference stress, smoothly discharge the drainage in the pipeline and prevent the water impact phenomenon.
Regarding the connecting piece, it should be noted that the heating steam inlet 4 is connected by a matched flange of a humanoid three-way pipe, the three-way pipe is connected with the upper and lower heating tubes 6 through a flange, the steam is finally discharged by the heating steam outlet 7 through the heating tube 6, the heating steam outlet 7 is also connected with the upper and lower heating tubes 6 through the three-way pipe, and then is connected with the humanoid three-way pipe through a flange, a pipeline is welded under the humanoid three-way pipe, a valve is connected under the pipeline through a flange, and the steam is discharged through the heating steam outlet 7. Steam enters the heating tubular column 6 through the heating steam inlet 4 to heat the granulator, so that temperature difference can be generated in the pipeline, further, gas is liquefied when meeting cold, and the generated liquid is discharged through the condensate discharge port 8 under the action of gravity.
Further, the heating assembly further comprises a fixing plate 5 for fixing the heating tubes 6. Specifically, 4 heating tubulation 6 fixed plates 5 are welded to the public pipeline both ends of upper and lower heating tubulation 6 apart from 6 both ends faces 200mm of heating tubulation, and fixed plate 5 uses bolted connection, and its structure is easy to assemble and split, and heating range is wide, is favorable to reducing equipment volume. The setting of fixed plate 5 can guarantee to heat the plane of tubulation 6 perpendicular to mould, can not take place relative removal, when steam passes through heating tubulation 6, is not moved by the impact, connects simultaneously and will heat tubulation 6 and heat tubulation 6 down, carries out heating work.
The granulating agent barrel further comprises an upper shell 9 and a lower shell 11 which are oppositely arranged, and the granulating agent barrel has the functions of receiving a material inlet and a material outlet 13, supporting, stabilizing and protecting a screw rod 10 of the granulating machine and the like, is formed by welding high-quality medium carbon steel plates, and achieves the purpose of using the machine through strict quality control and specific process requirements.
Further comprises a screw 10 sleeved in the granulating agent cylinder and a transmission component 1 in transmission connection with the screw 10. The arrangement of the screw 10 enables the carbon black powder material to continuously realize the processes of mixing, granulating, spheroidizing, compacting and the like in the machine, thereby achieving the purpose of granulating; the transmission component 1 comprises a motor, the motor drives a belt pulley, a triangular belt and a speed reducer to transmit to a main body to enable the machine body to work, wherein the transmission speed reducer is arranged on the working part of the main shaft and adopts a nylon cancellation connector to be engaged with each other to transmit driving.
Further, still include feed inlet 2 and discharge gate 13 with granulating agent barrel intercommunication, feed inlet 2 is taken over 3 and is communicated with granulating agent barrel through the feeding. Carbon black particles generated by thermal cracking of waste tires enter the granulator through the feeding connecting pipe 3 under the action of gravity.
The machine further comprises a bracket 12, and the rotating part of the whole machine body is supported by the bracket 12 and is stressed greatly. Therefore, the bracket 12 is formed by welding medium carbon steel plates and channel steel, so that the purpose of using the machine is achieved. In addition, lifting hooks are arranged at four corners of the support 12, so that the support is convenient to assemble, disassemble and transport.
The working process of the carbon black granulator is as follows:
carbon black powder enters a feeding connecting pipe 3 through a feeding hole 2 of the granulator, enters a granulator shell through the action of gravity, is simultaneously connected through an external pipeline through a heating steam inlet 4 by a flange, enters a heating array pipe 6 to start heating an upper shell 11 and a lower shell 11 of the granulator, further heats internal carbon black fine powder, and pushes the carbon black fine powder to continuously realize the processes of mixing, granulating, spheroidizing, compacting and the like in the granulator through a heating device by high-speed rotation and mechanical stirring of a screw rod 10 of the granulator, so that the aim of granulating is achieved. And (4) feeding the pelletized carbon black product into the next working procedure through a discharge hole 13 of the pelletizer. Steam enters the heating tube array 6 through the heating steam inlet 4, the heating granulator generates temperature difference in a pipeline, then gas is liquefied when being cooled, generated liquid is discharged through the condensate liquid discharge port 8, and steam is discharged through the heating steam outlet 7.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent several embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the invention. It should be noted that, for those skilled in the art, without departing from the concept of the present invention, several variations and modifications can be made, which all fall within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (8)
1. A carbon black granulator is characterized in that: comprises a granulating agent cylinder and a heating component sleeved outside the granulating agent cylinder;
the heating assembly comprises
Heating the tube array;
the heating steam inlet is communicated with the heating tube array and is used for conveying hot steam to the heating tube array;
the heating steam outlet is communicated with the heating tube nest and is used for outputting steam;
the heating array tube further comprises
The upper heating array pipe is semicircular and is arranged on the upper half part of the granulating agent cylinder body;
the lower heating tube nest is in a semicircular shape, is communicated with the upper heating tube nest, and is arranged on the lower half part of the granulating agent cylinder body;
the heating steam inlet and the heating steam outlet are communicated with the upper heating tube array and the lower heating tube array through connecting pieces;
the connecting piece is a three-way pipe which is herringbone and is connected with the upper heating array pipe and the lower heating array pipe through flanges.
2. The carbon black pelletizer of claim 1, wherein: the heating assembly further comprises a fixing plate for fixing the heating tube array.
3. The carbon black pelletizer of claim 1, wherein: the heating assembly also includes a condensate drain.
4. The carbon black pelletizer of claim 1, wherein: the granulating agent cylinder body further comprises an upper shell and a lower shell which are oppositely arranged.
5. The carbon black pelletizer of claim 1, wherein: also comprises
The screw rod is sleeved in the granulating agent cylinder;
and the transmission assembly is in transmission connection with the screw rod.
6. The carbon black pelletizer of claim 1, wherein: also comprises
The feeding hole is communicated with the granulating agent cylinder;
and the discharge port is communicated with the granulating agent cylinder.
7. The carbon black pelletizer of claim 6, wherein: the feed inlet is communicated with the granulating agent cylinder through a feeding connecting pipe.
8. The carbon black pelletizer of claim 1, wherein: also comprises
And the bracket is fixedly connected with the granulating agent cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221160534.7U CN217052102U (en) | 2022-05-13 | 2022-05-13 | Carbon black granulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221160534.7U CN217052102U (en) | 2022-05-13 | 2022-05-13 | Carbon black granulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217052102U true CN217052102U (en) | 2022-07-26 |
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ID=82474026
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221160534.7U Active CN217052102U (en) | 2022-05-13 | 2022-05-13 | Carbon black granulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217052102U (en) |
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2022
- 2022-05-13 CN CN202221160534.7U patent/CN217052102U/en active Active
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