CN217050672U - Dustless airtight automatic partial shipment powder production line system - Google Patents

Abstract

The utility model discloses a dustless closed automatic powder subpackaging production line system, which comprises a subpackaging mechanism, a mixing mechanism, a feeding mechanism, a first vacuum feeding machine, a second vacuum feeding machine, a third vacuum feeding machine, a gas pipe, a first exhaust pipe, a second exhaust pipe, a feeding pipe and a third exhaust pipe; its characterized in that, split charging mechanism use the material loading pipe with mixing mechanism connects, material loading mechanism use the gas pipe with mixing mechanism connects, the utility model relates to a pharmaceutical machinery field, the beneficial effect of present case does: the problem of the lifting machine hoist and to dock the racking machine hopper and carry out the partial shipment, the degree of difficulty is big, personnel's safety risk is great, equipment cost increase, the factory building height requires highly, can't hold the material loading frequency, can cause production efficiency low, does not have the removal structure, leads to moving the big scheduling degree of difficulty of process is solved.

Description

Dustless airtight automatic partial shipment powder production line system

Technical Field

The utility model relates to a pharmaceutical machinery specifically is dustless airtight automatic partial shipment powder production line system.

Background

1. In the traditional powder production line, the mixed material bin needs to be moved to a subpackaging room, and a hopper of a subpackaging machine is hoisted by a hoisting machine for subpackaging, so that the difficulty is high, the equipment cost is high, the personnel safety risk is high, and the requirement on the height of a factory building is high;

2. in the traditional powder production line, the device is in three-dimensional up-down butt joint, and the operation is complex;

3. when a traditional powder production line needs to move a feeding mechanism, the risk of the moving process is high and a large amount of manpower is consumed due to the fact that no moving structure exists;

SUMMERY OF THE UTILITY MODEL

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a dust-free closed automatic powder subpackaging production line system comprises a subpackaging mechanism, a mixing mechanism, a feeding mechanism, a first vacuum feeding machine, a second vacuum feeding machine, a third vacuum feeding machine, a gas pipe, a first exhaust pipe, a second exhaust pipe, a feeding pipe and a third exhaust pipe; the device is characterized in that the split charging mechanism is connected with the mixing mechanism through a feeding pipe, the feeding mechanism is connected with the mixing mechanism through a gas pipe, the first vacuum feeding machine is connected with the feeding mechanism through a first gas extraction pipe, the second vacuum feeding machine is connected with the mixing mechanism through a second gas extraction pipe, and the third vacuum feeding machine is connected with the split charging mechanism through a third gas extraction pipe;

preferably, the feeding mechanism comprises: the device comprises a first vacuum feeding machine, a gas material control valve, an upper cover, a three-way joint, a lower sliding plate, an inclined plate, a gas material pipe, a fixed cover, a movable cover and a material suction nozzle;

the upper cover is installed on the first vacuum feeding machine, the three-way joint is installed on the upper wall surface of the upper cover close to the front part, the first vacuum feeding machine is connected with an air suction port on the first vacuum feeding machine through a first air suction pipe installed on the three-way joint, the fixed cover is installed at the front end of the first vacuum feeding machine, the movable cover is installed at the rear end of the first vacuum feeding machine, the observation window is installed on the movable cover, the gas pipe is installed on the three-way joint, the material suction nozzle is installed at the lower end of the gas pipe, the gas control valve is installed at the upper end of the gas pipe, the inclined plates are installed on two sides in the first vacuum feeding machine, and the lower sliding plate is installed at the bottom of the first vacuum feeding machine;

preferably, the mixing mechanism comprises: the device comprises a V-shaped mixer, a tee joint, a mixer right cover, a mixer left cover, a material pumping port, a discharge valve, a mixer frame, a control panel, a feeding pipe and a feeding control valve;

the V type mixes the machine and installs mix in the frame, mix machine left side lid and install the V type mix machine left side jar body top, mix the machine right side lid and install the V type mix machine right side jar body top, the tee bend is installed mix on the machine right side lid, gas material pipe one end is installed the tee bend upper end, the tee bend lower extreme runs through mix machine right side lid, the V type mixes the machine and is connected with the extraction opening that the second vacuum material loading machine was gone up to the tee bend upper run-through that installs on mixing the machine right side lid, the blowoff valve is installed the V type mixes the machine downside, the extraction opening is installed on the blowoff valve, material loading pipe one end is installed on the extraction opening, the material loading control valve is installed on the material loading pipe, control panel installs mix in the frame.

Preferably, the dispensing mechanism comprises: the device comprises a machine housing, a feed opening, a three-way pipe fitting, a split charging shaft, a storage bin, a fixing frame, a split charging dust hood, a split charging nozzle and a split charging machine;

the feed bin is installed on the mount, the machine housing is installed wall on the feed bin, tee bend pipe fitting is installed on the feed bin and the lower extreme runs through wall on the feed bin, the feed opening is installed tee bend pipe fitting lower extreme, material loading pipe one end is installed tee bend pipe fitting upper end, the feed bin is connected with the extraction opening on the third vacuum material loading machine through the third extraction tube of installing on the tee bend pipe fitting of feed bin, the partial shipment axle is installed inside the feed bin, the partial shipment dust excluding hood is installed the feed bin lower extreme, the partial shipment mouth is installed on the partial shipment dust excluding hood.

Preferably, the pipe is provided with a pipe clamp.

Preferably, the bottom of the first vacuum feeding machine is provided with a universal wheel.

Advantageous effects

The utility model provides a dustless airtight automatic partial shipment powder production line system possesses following beneficial effect:

1. by arranging the sub-packaging mechanism, after the quality inspection of the mixed material after stirring is qualified, the mixed material directly enters the sub-packaging machine from the material bin for sub-packaging, the operation is simple and convenient, and the problems that the material bin after mixing needs to be moved to a sub-packaging room and a hopper of the sub-packaging machine needs to be hoisted by a hoisting machine for sub-packaging in a traditional powder production line, the equipment cost is high, the difficulty is high, the personnel safety risk is high, and the requirement on the height of a factory building is high are solved;

2. by arranging the observation window, the state of the excess materials in the tank can be observed in the feeding process, the materials are fed when the excess materials are exhausted, the equipment is utilized to the maximum extent, and the problems that the feeding frequency cannot be mastered and the production efficiency is low due to the fact that the device is in a fully closed state, the situation of the excess materials in the device cannot be seen and the traditional powder production line is used are solved;

3. through moving mechanism, only need the elasticity universal wheel, can remove feed mechanism, improved the flexibility greatly, solved traditional powder production line, when feed mechanism is removed to needs, owing to do not have the removal structure, it is big to lead to removing the process degree of difficulty, consumes a large amount of manpower problems.

Drawings

Fig. 1 is a schematic structural diagram of the dust-free closed automatic subpackaging powder production line system of the utility model.

Fig. 2 is the structure schematic diagram is looked to the feed mechanism of the dustless airtight automatic separate packaging powder production line system of the utility model.

Fig. 3 is the rear view structure diagram of the feeding mechanism of the dust-free closed automatic separate-charging powder production line system.

Fig. 4 is the structure schematic diagram is looked to the mixing mechanism of the dustless airtight automatic partial shipment powder production line system of the utility model.

Fig. 5 is the main view structure diagram of the packaging mechanism of the dust-free airtight automatic subpackaging powder production line system of the utility model.

In the figure: 1. a split charging mechanism 101, a machine cover shell 102, a feed opening 103, a tee pipe fitting 104, a split charging shaft 105, a storage bin 106, a fixing frame 107, a split charging dust hood 108, a split charging nozzle 109, a split charging machine 2, a mixing mechanism 201, a tee joint 202, a mixer right cover 203, a mixer left cover 204, a material pumping opening 205, a discharge valve 206, a mixing rack 207, a control panel 208, a V-shaped mixer 3, a feeding mechanism 301, a first vacuum feeding machine 302, an upper cover 303, a tee joint 304, a lower sliding plate 305, an inclined plate 306, a fixed cover 307, a movable cover 308, an observation window 309, a material suction nozzle 4, a first vacuum feeding machine 5, a suction opening 6, a first suction pipe 7, a gas pipe 8, a gas control valve 9, a pipe clamp 10, a second vacuum feeding machine 11, a second suction pipe 12 and a feeding pipe, 13. a feeding control valve, 14, a third vacuum feeding machine, 15 and a third exhaust pipe.

Detailed Description

Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1: referring to fig. 1-5, the present invention provides a dust-free airtight automatic powder packaging production line system, which includes a packaging mechanism 1, a mixing mechanism 2, a feeding mechanism 3, a first vacuum feeding machine 4, a second vacuum feeding machine 10, a third vacuum feeding machine 14, a gas pipe 7, a first exhaust pipe 6, a second exhaust pipe 11, a feeding pipe 12 and a third exhaust pipe 15; the method is characterized in that the subpackaging mechanism 1 is connected with the mixing mechanism 2 through a feeding pipe 12, the feeding mechanism 3 is connected with the mixing mechanism 2 through a gas pipe 7, the first vacuum feeding machine 4 is connected with the feeding mechanism 3 through a first exhaust pipe 6, the second vacuum feeding machine 10 is connected with the mixing mechanism 2 through a second exhaust pipe 11, and the third vacuum feeding machine 14 is connected with the subpackaging mechanism 1 through a third exhaust pipe 15.

It should be noted that, when raw and auxiliary materials need to be processed, the raw and auxiliary materials enter the feeding mechanism 3, the first exhaust pipe 6 of the first vacuum feeding machine 4 is connected with the feeding mechanism 3 through the three-way joint 303, dust generated during feeding is effectively collected by negative pressure in the feeding mechanism 3 tank during startup and enters the dust collection bin, the raw and auxiliary materials enter the mixing mechanism 2 through the gas pipe 7, the second exhaust pipe 11 of the second vacuum feeding machine 10 is connected with the mixing mechanism 2 through the three-way joint 201 on the mixing mechanism 2, all raw and auxiliary materials in the feeding mechanism 3 are sucked into the mixing machine by negative pressure in the mixing mechanism 2 during startup, the raw materials enter the split charging mechanism 1 through the feeding pipe 12, the third exhaust pipe 15 of the third vacuum feeding machine 14 is connected through the three-way pipe 103 at the top of the split charging mechanism 1, and the mixed semi-finished products can be sucked into the split charging mechanism 1 by the negative pressure during startup to be metered and split charged.

Example 2: referring to fig. 1-5, the feeding mechanism 3 includes: the device comprises a first vacuum feeder 301, a gas-material control valve 8, an upper cover 302, a three-way joint 303, a lower sliding plate 304, an inclined plate 305, a gas-material pipe 7, a fixed cover 306, a movable cover 307 and a suction nozzle 309;

the upper cover 302 is installed on the first vacuum feeder 301, the three-way joint 303 is installed at the center of the upper wall surface of the upper cover 302, the first vacuum feeder 301 is connected with the air exhaust port 5 on the first vacuum feeder 4 through the first air exhaust pipe 6 installed on the three-way joint 303, the fixed cover 306 is installed at the front end of the first vacuum feeder 301, the movable cover 307 is installed at the rear end of the first vacuum feeder 301, the observation window 308 is installed on the movable cover 306, the gas pipe 7 is installed on the three-way joint 303, the material suction nozzle 309 is installed at the lower end of the gas pipe 7, the gas control valve 8 is installed at the upper end of the gas pipe 7, the inclined plates 305 are installed on two sides in the first vacuum feeder 301, and the lower sliding plate 304 is installed at the bottom of the first vacuum feeder 301.

It should be noted that when raw and auxiliary materials enter the feeding mechanism 3, when the machine is started, the gas at the upper part of the feeding tank, including dust, can be pumped into the filter bag and the dust collection bin in the barrel through the three-way joint 303 (provided with a filter screen), so that the production environment of dust-free feeding is maintained, the bottom wall in the first vacuum feeding machine 301 is a mirror surface stainless steel lower sliding plate 304 which is inclined at an angle of 45 degrees towards the front lower part and ensures that the feeding material slides towards the material suction nozzle 309, the inclined plates 305 arranged at two sides in the tank ensure that the material in the tank slides towards the material suction nozzle 309, the top of the first vacuum feeding machine 301 is provided with the upper cover 302 which is divided into a fixed cover 306 and a movable cover 307, and the movable cover 307 can be closed downwards after feeding to isolate pollution. The movable cover 307 is provided with an observation window 308 which can observe the state of the residue in the tank in the feeding process. The upper part of the material suction nozzle 309 is provided with an inclined opening at the lower end of the gas material pipe 7, and the material suction nozzle 309 is separated from the front bottom end of the lower sliding plate 304 by 2 cm. The gas pipe 7 is connected with a gas control valve 8 upwards in the radial direction. When in feeding, the feeding speed can be adjusted by adjusting the size of the air supply hole of the air-material control valve 8.

Example 3: referring to fig. 1-5, the mixing mechanism 2 includes: a V-shaped mixer 208, a tee joint 201, a mixer right cover 202, a mixer left cover 203, a material pumping port 204, a discharge valve 205, a mixing rack 206, a control panel 207, a feeding pipe 12 and a feeding control valve 13;

the V-shaped mixer 208 is arranged on the mixing rack 206, the left cover 203 of the mixer is arranged on the top of the left tank body of the V-shaped mixer 208, the mixer right cover 202 is mounted on top of the right side can body of the V-shaped mixer 208, the tee joint 201 is arranged on the right cover 202 of the mixer, one end of the gas pipe 7 is arranged at the upper end of the tee joint 201, the lower end of the tee joint 201 penetrates through the right cover 202 of the mixer, the V-shaped mixer 208 is connected with the air exhaust port 5 on the second vacuum feeder 10 through a second air exhaust pipe 11 arranged on the tee joint 201 on the right cover 202 of the mixer, the discharge valve 205 is installed at the lower side of the V-shaped mixer 208, the pumping port 204 is installed at the discharge valve 205, one end of the feeding pipe 12 is installed on the pumping port 204, the feeding control valve 13 is installed on the feeding pipe 12, and the control panel 207 is installed on the mixing frame 206.

It should be noted that, when the raw and auxiliary materials enter the mixing mechanism 2 through the feeding pipe 12, the tee 201 is welded on the right cover 202 of the mixing machine, the side wall of the tee 201 is connected with the second vacuum feeding mechanism 3 through the second extraction pipe 11, and the negative pressure state in the V-shaped mixing machine 208 is maintained when the mixing machine is started. The inner cavity of the tee joint 201 is a gas material pipe 7 which is connected with a material suction nozzle 309 of the first vacuum feeding machine 301 upwards and communicated with the tank cavity of the V-shaped mixer 208 downwards, and after the machine is started, all the feeding materials can be pumped into the V-shaped mixer 208. The tee joint 201 is taken down after the feeding is finished, a blind plate buckle of 108mm is added at the position of an opening for fixing and sealing, the machine is started for stirring, after the materials are mixed according to production process procedures and are qualified, the blind plate on the left cover 203 of the V-shaped mixing machine 208 is taken down, the small blind plate with the diameter of 51mm at the pumping hole 20 at the bottom of the discharge valve 205 is taken down, the material connection control valve 13 is connected, the material connection pipe 12 is connected, the third vacuum feeding machine 14 is started, and the semi-finished products which are qualified in the process can be pumped into the split charging mechanism 1.

Example 4: referring to fig. 1-5, the dispensing mechanism 109 includes: a machine housing 101, a feed opening 102, a tee pipe fitting 103, a split charging shaft 104, a stock bin 105, a fixing frame 106, a split charging dust hood 107, a split charging nozzle 108 and a split charging machine 109;

the bin 105 is mounted on the fixed frame 106, the machine cover casing 101 is mounted on the upper wall surface of the bin 105, the tee pipe fitting 103 is mounted on the bin 105, the lower end of the tee pipe fitting 103 penetrates through the upper wall surface of the bin 105, the discharge opening 102 is mounted at the lower end of the tee pipe fitting 103, one end of the feeding pipe 12 is mounted at the upper end of the tee pipe fitting 103, the bin 105 is connected with the suction opening 5 of the third vacuum feeding machine 14 through a third suction pipe 15 mounted on the tee pipe fitting 103 of the bin 105, the subpackaging shaft 104 is mounted inside the bin 105, the subpackaging dust hood 107 is mounted at the lower end of the bin 105, and the subpackaging nozzle 108 is mounted on the subpackaging dust hood 107.

It should be noted that, when the semi-finished product enters the split charging mechanism 1 through the feeding pipe 12, the feeding tee pipe 103 is mounted on the upper cover 302 of the bin 105 on the split charging machine 109, the side of the tee pipe 103 is connected with the third air suction pipe 15 and is connected with the third vacuum feeder 14, the negative pressure of the suction in the bin 105 can be maintained when the split charging machine is opened, the feeding pipe 12 is connected with the material suction port 204 of the V-type mixer 208 through the inner cavity of the tee pipe 103, the split charging machine 109 is connected downwards, the semi-finished product can be sucked into the bin 105 to set the material level height when the split charging machine is opened, the automatic dust removal and quantitative split charging machine 109 is opened, the residual material is discharged from the split charging nozzle 108 through the split charging dust hood 107 under the action of the split charging shaft 104, and the automatic production process is completed according to the programmable logic controller and the human-machine interface.

Example 5: referring to fig. 1-5, a pipe clamp 9 is arranged on the pipeline, and the feeding progress is controlled by the pipe clamp.

Example 6: referring to fig. 1-5, the bottom of the first vacuum feeder 301 is provided with a universal wheel, and the first vacuum feeder 301 can be controlled to move by the universal wheel, so as to increase flexibility for off-line cleaning.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. A dust-free closed automatic powder subpackaging production line system comprises a subpackaging mechanism, a mixing mechanism, a feeding mechanism, a first vacuum feeding machine, a second vacuum feeding machine, a third vacuum feeding machine, a gas pipe, a first exhaust pipe, a second exhaust pipe, a feeding pipe and a third exhaust pipe; the device is characterized in that the subpackaging mechanism is connected with the mixing mechanism through a feeding pipe, the feeding mechanism is connected with the mixing mechanism through a gas pipe, the first vacuum feeding machine is connected with the feeding mechanism through a first exhaust pipe, the second vacuum feeding machine is connected with the mixing mechanism through a second exhaust pipe, and the third vacuum feeding machine is connected with the subpackaging mechanism through a third exhaust pipe.

2. The dust-free airtight automatic powder distribution production line system as claimed in claim 1, wherein the feeding mechanism comprises: the device comprises a first vacuum feeding machine, a gas material control valve, an upper cover, a three-way joint, a lower sliding plate, an inclined plate, a gas material pipe, a fixed cover, a movable cover, an observation window and a material suction nozzle;

the upper cover is installed on the first vacuum feeding machine, the three-way joint is installed on the upper cover, the wall surface of the upper cover is close to the front part, the first vacuum feeding machine is connected with an air exhaust port on the first vacuum feeding machine through a first air exhaust pipe installed on the three-way joint, the fixed cover is installed at the front end of the first vacuum feeding machine, the movable cover is installed at the rear end of the first vacuum feeding machine, the observation window is installed on the movable cover, the air material pipe is installed on the three-way joint, the material suction nozzle is installed at the lower end of the air material pipe, the air material control valve is installed at the upper end of the air material pipe, the inclined plates are installed on two sides in the first vacuum feeding machine, and the lower sliding plate is installed at the bottom of the first vacuum feeding machine.

3. The dust-free closed automatic subpackaging powder production line system according to claim 1, wherein the mixing mechanism comprises: the device comprises a V-shaped mixer, a tee joint, a mixer right cover, a mixer left cover, a pumping port, a discharge valve, a mixer frame, a control panel, a feeding pipe and a feeding control valve;

the V-shaped mixing machine is installed on the mixing rack, a left cover of the mixing machine is installed at the top of a left tank body of the V-shaped mixing machine, a right cover of the mixing machine is installed at the top of a right tank body of the V-shaped mixing machine, a tee joint is installed on the right cover of the mixing machine, one end of a gas pipe is installed at the upper end of the tee joint, the lower end of the tee joint penetrates through the right cover of the mixing machine, the V-shaped mixing machine is connected with an air exhaust port on a second vacuum feeding machine through a second air exhaust pipe installed on the tee joint of the right cover of the mixing machine, a discharge valve is installed at the lower side of the V-shaped mixing machine, a material exhaust port is installed on the discharge valve, one end of the material exhaust port is installed on the material exhaust port, a material loading control valve is installed on the material loading pipe, and a control panel is installed on the mixing rack.

4. The dust-free closed automatic powder distribution production line system according to claim 1, wherein the distribution mechanism comprises: the device comprises a machine housing, a feed opening, a three-way pipe fitting, a split charging shaft, a storage bin, a fixing frame, a split charging dust hood, a split charging nozzle and a split charging machine;

the feed bin is installed on the mount, the machine housing is installed wall on the feed bin, tee bend pipe fitting is installed on the feed bin and the lower extreme runs through wall on the feed bin, the feed opening is installed tee bend pipe fitting lower extreme, material loading pipe one end is installed tee bend pipe fitting upper end, the feed bin is connected with the extraction opening on the third vacuum material loading machine through the third extraction tube of installing on the tee bend pipe fitting of feed bin, the partial shipment axle is installed inside the feed bin, the partial shipment dust excluding hood is installed the feed bin lower extreme, the partial shipment mouth is installed on the partial shipment dust excluding hood.

5. The dust-free closed automatic powder subpackaging production line system according to claim 1, further comprising: the pipeline is provided with a pipe clamp.

6. The dust-free closed automatic powder subpackaging production line system according to claim 1, wherein the bottom of the first vacuum feeder is provided with a universal wheel.

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