CN217044399U

CN217044399U - Reverse-braided steel wire winding machine

Info

Publication number: CN217044399U
Application number: CN202220877742.2U
Authority: CN
Inventors: 李修文; 朱翼升; 曹锐; 刘霞; 褚梓雯
Original assignee: Zhongjin Hydraulic Rubber Pipe Co ltd
Current assignee: Zhongjin Hydraulic Rubber Pipe Co ltd
Priority date: 2022-04-16
Filing date: 2022-04-16
Publication date: 2022-07-26
Anticipated expiration: 2032-04-16

Abstract

The utility model discloses a steel wire coiler that reverse was woven belongs to steel wire braider equipment field, and it includes the base, one side of base surface is rotated and is provided with the deep bid, the bottom of base one side is rotated and is provided with driving sprocket, driving sprocket's surface activity has cup jointed the chain, the fixed straining device that is provided with in one side of base. The utility model discloses can make and form certain angle of inclination between the unwrapping wire plane of well film and the rubber tube top, and can when the fracture problem appears in well film, make the fracture end of well film can in time separate with the rubber tube, avoid it to twine on the rubber tube outer wall and influence the normal operation of device, also can in time shut down and report to the police and make workman's solution problem, and adjust the rate of tension of chain through the mode of rigid-flexible combination, make it to its range of shaking of reduction to the large limit when realizing the buffering, thereby avoid the chain to appear taking off or tightening cracked problem.

Description

Reverse braided steel wire winding machine

Technical Field

The utility model relates to a steel wire braider field specifically is a steel wire coiler that backward weaves.

Background

The rubber tube has good compression resistance and deformation resistance, is widely applied to hydraulic equipment and oil extraction equipment, and has a wide market. The steel wires on the outer surface of part of the rubber tube are arranged in two modes, one mode is formed by weaving, the other mode is formed by winding, and a steel wire winding machine is used for winding a plurality of steel wires on the outer wall of the rubber tube.

In prior art, current partial steel wire coiler is in the actual production use, and the well film at its top is the horizontal direction and sets up to the rubber tube surface, and when its fracture appeared, the workman was difficult to in time discover, and on the cracked end was twined the rubber tube outer wall easily, thereby the normal operating that the influence set up, and the rate of tension of its chain all is rigidity regulation, and the shake problem that appears when being difficult to the chain transmission carries out good regulation, thereby the easy not hard up fracture problem that drops or tension that appears.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a reverse steel wire winding machine of weaving to solve the steel wire winding machine that provides in the above-mentioned background art in the actual production use, the workman is difficult to in time discover film fracture problem, also is difficult to carry out nimble regulation to the shake of chain transmission in-process voluntarily, and makes it easily appear taking off or tighten cracked problem.

In order to realize the purpose of the utility model, the utility model adopts the following technical scheme:

the utility model provides a pair of reverse steel wire coiler of weaving, the on-line screen storage device comprises a base, one side of base surface is rotated and is provided with the deep bid, the bottom of base one side is rotated and is provided with driving sprocket, driving sprocket's surface activity has cup jointed the chain, the fixed straining device that is provided with in one side of base, film release support in the top fixedly connected with of base, the middle department of well film release support one side rotates and is connected with well film direction roller, the fixedly connected with support arm of middle department of base opposite side, the top of support arm is fixedly connected with conduction frame and sensor support frame respectively, film distance sensor in the fixed being provided with in top of sensor support frame.

Preferably, the edge of one side of the large disc is uniformly provided with a paying-off spindle, and the middle and the center of one side of the large disc are respectively and fixedly provided with a pre-forming disc and a distributing disc.

Preferably, a die seat is fixedly arranged at the center of the distributing board, and a die is movably sleeved in a through hole at the center of the die seat.

Preferably, the top end of the chain penetrates through the interior of the tensioning mechanism and extends to the upper side of the tensioning mechanism, and one end of the interior of the chain is movably sleeved with the outer wall of the fixed chain wheel on one side of the large disc.

Preferably, the height of the middle film guide roller in the vertical direction is between the height of the middle film release bracket and the height of the conduction frame in the vertical direction, and the height of the conduction frame in the vertical direction is greater than the height of the profile opening.

Preferably, straining device is including fixed the setting the fixed plate of base one side, the both ends of fixed plate one side are fixed mount and the fixing base of being provided with respectively, the inside of mount is slided and is provided with the sliding seat, the inside of mount is fixed to be pegged graft and is had the gag lever post, the one end of gag lever post runs through the centre department of sliding seat and the inside of mount in proper order and extends to the outside of mount, and the one end of gag lever post and the flange fixed connection of base edge, buffer spring has been cup jointed in the surface activity of gag lever post, the one end threaded connection of gag lever post surface has stop nut and fastening nut, the looks remote site of sliding seat and fixing base all rotates and is connected with driving sprocket.

Preferably, the driving sprockets are respectively positioned obliquely above two sides of the driving sprocket, and opposite tooth surfaces of the two driving sprockets are respectively meshed with the surface of the chain.

Preferably, two ends of the buffer spring are respectively lapped with one side of the sliding seat and one side of the limit nut.

Compared with the prior art, the above one or more technical schemes have the following beneficial effects:

the utility model discloses a well film direction roller, the use of mutually supporting between parts such as well film distance sensor and straining device, can make and form certain angle of inclination between the unwrapping wire plane of well film and the rubber tube top, and can be when fracture problem appears in well film, can in time shut down the warning, the fracture appears in the film among the suggestion workman, and can make the fracture end of well film in time separate with the rubber tube, avoid it to twine on the rubber tube outer wall and influence the normal operation of device, and it uses the mode that just soft and economic combined together to the rate of tension of chain, make it can be when buffering the rate of tension to the chain, the shake range of reduction chain that also can furthest, thereby avoid the chain to appear taking off or tight cracked problem.

Drawings

The accompanying drawings, which form a part of the specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to constitute a limitation on the invention. In the drawings:

FIG. 1 is a schematic view showing the overall construction of a reverse-braided wire winder;

FIG. 2 is a front view of a reverse braided wire winder;

FIG. 3 is a schematic view showing the overall construction of a tension mechanism in a reverse braided wire winder;

FIG. 4 is a schematic view showing an arrangement structure of a reverse-braided wire winder.

In the figure:

1. a base; 2. a large plate; 3. a drive sprocket; 4. a chain; 5. a tensioning mechanism; 6. a medium film release bracket; 7. a middle film guide roller; 8. a medium film distance sensor; 9. paying off a spindle; 10. pre-forming a disc; 11. a distributing board; 12. a die seat; 13. forming a mould opening; 14. a wire breakage detection bracket; 15. a wire breakage detection loop; 16. a support arm; 17. a conductive frame; 18. a sensor support frame;

51. a fixing plate; 52. a fixed bracket; 53. a sliding seat; 54. a limiting rod; 55. a limit nut; 56. fastening a nut; 57. a buffer spring; 58. a fixed seat; 59. a drive sprocket.

Detailed Description

In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances in order to facilitate the description of the embodiments of the application herein. Moreover, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.

Moreover, some of the above terms may be used in other meanings besides orientation or positional relationship, for example, the term "upper" may also be used in some cases to indicate a certain attaching or connecting relationship. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.

Furthermore, the terms "mounted," "disposed," "provided," "connected," and "coupled" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as the case may be.

As shown in fig. 1-4, a reverse-braided steel wire winding machine comprises a base 1, a large disc 2 is rotatably arranged on one side of the outer surface of the base 1, a driving chain wheel 3 is rotatably arranged on the bottom of one side of the base 1, a chain 4 is movably sleeved on the outer surface of the driving chain wheel 3, a tensioning mechanism 5 is fixedly arranged on one side of the base 1, and the tensioning mechanism combines the tensioning degree of the chain 4 in a rigid-flexible manner, so that the shaking range of the chain 4 can be reduced to the maximum extent when the tensioning degree of the chain 4 is buffered, thereby avoiding the problem that the chain 4 is loosened or tensed and broken, a middle film release bracket 6 is fixedly connected to the top of the base 1, a middle film guide roller 7 is rotatably connected to the middle of one side of the middle film release bracket 6, a support arm 16 is fixedly connected to the middle of the other side of the base 1, a guide frame 17 and a sensor support frame 18 are respectively fixedly connected to the top of the support arm 16, the top of the sensor support frame 18 is fixedly provided with a middle film distance sensor 8, a certain inclination angle can be formed between the pay-off plane of the middle film and the top of the rubber tube, when the middle film breaks, the machine can be stopped to give an alarm in time, workers are prompted to break the middle film, the broken end of the middle film can be separated from the rubber tube in time, the middle film is prevented from being wound on the outer wall of the rubber tube to affect the normal operation of the device, a broken wire detection ring 15 for detecting whether a steel wire breaks is arranged in front of one side of the large disc 2, and a broken wire detection support 14 for supporting is fixedly arranged at the top of one side of the broken wire detection ring 15.

In this embodiment, the edge of 2 one sides on the deep bid evenly is provided with unwrapping wire spindle 9, the middle department and the center department of 2 one sides on the deep bid are fixed respectively and are provided with preforming dish 10 and wire distributing plate 11, the benefit that sets up like this lies in, can separate the stranded steel wire line and come, avoid these steel wire lines at the winding in-process, the problem of knoing appears because of mutual interference, cause the operating efficiency of equipment to receive great influence, and it is also great to the winding quality influence of steel wire, and separately fix the setting on the deep bid 2 with preforming dish 10 and wire distributing plate 11, can be when it breaks down, corresponding dismantlement is repaired, and need not carry out whole dismantlement again, lead to maintenance efficiency to receive great shadow.

In this embodiment, the die orifice seat 12 is fixedly arranged at the center of the distribution board 11, and the die orifice 13 is movably sleeved in the through hole at the center of the die orifice seat 12, so that the die orifice 13 is automatically positioned and fixed in a limiting manner by the tension of a plurality of steel wires when the device normally operates, and can be maintained and repaired more quickly and efficiently when the device fails, thereby improving the efficiency of maintenance and repair work.

In this embodiment, the top of chain 4 passes straining device 5's inside and extends to its top, and the one end of the inside of chain 4 cup joints with the fixed sprocket outer wall activity of 2 one sides of deep bid, and the benefit that sets up like this lies in, can be through 4 smooth transmission to deep bid 2 of power on with driving sprocket 3 of chain to make deep bid 2 can carry out the uniform velocity and rotate, thereby improve the winding homogeneity and the quality of steel wire line, reduce the probability that the flaw appears.

In this embodiment, the height of well film guide roller 7 vertical direction is in between the height of well film release support 6 and conduction frame 17 vertical direction, and the height that highly is greater than type mouth 13 of conduction frame 17 vertical direction, the benefit that sets up like this lies in, can make well film form certain inclination between the top of rubber tube when transmitting the material loading, thereby reserve sufficient space in the place that easily appears the fracture, so that when appearing the fracture, the fracture end of well film can be timely with the surface separation of rubber tube, thereby effectually avoided it after the fracture, easily the mistake is twined on the rubber tube, cause the winding quality of steel wire to receive great influence.

In this embodiment, the tensioning mechanism 5 includes a fixing plate 51 fixedly disposed on one side of the base 1, two ends of one side of the fixing plate 51 are respectively and fixedly provided with a fixing frame 52 and a fixing base 58, a sliding seat 53 is slidably disposed inside the fixing frame 52, a limiting rod 54 is fixedly inserted inside the fixing frame 52, one end of the limiting rod 54 sequentially penetrates through the middle of the sliding seat 53 and the inside of the fixing frame 52 and extends to the outside of the fixing frame 52, one end of the limiting rod 54 is fixedly connected with a flange at the edge of the base 1, a buffer spring 57 is movably sleeved on the outer surface of the limiting rod 54, one end of the outer surface of the limiting rod 54 is in threaded connection with a limiting nut 55 and a fastening nut 56, opposite ends of the sliding seat 53 and the fixing base 58 are rotatably connected with a driving sprocket 59, and thus the advantage of the arrangement is that the shaking impact force of the chain 4 can be buffered through the elastic deformation of the buffer spring 57, and reduce its shake range, simultaneously, the fixing base 58 that the rigidity set up matches with another drive sprocket 59 to can further reduce the shake range that chain 4 appears at the transmission in-process, thereby solved chain 4 and appear the problem that takes off because of shake range is too big.

In this embodiment, driving sprocket 59 is in the oblique top in driving sprocket 3 both sides respectively, and two driving sprocket 59 relative flank of tooth respectively with the surface engagement of chain 4, the benefit that sets up like this lies in, can use through rigidity and flexible cooperation, when carrying out high-efficient buffering to chain 4, the shake range of reduction chain 4 that also can be very big to avoid chain 4 to loosen from driving sprocket 59 or driving sprocket 3 and take off, thereby guarantee power transmission's stationarity and comfort.

In this embodiment, buffer spring 57's both ends respectively with one side of sliding seat 53 and one side overlap joint of limit nut 55, the benefit that sets up like this lies in, can carry out the efficient buffering to the shake impact force of chain 4 through buffer spring 57's deformation, thereby reduce the range of its shake, avoid it to appear the problem that the pine takes off, also can be when tension is too big, adjust buffer spring 57's elasticity size, thereby change buffer spring 57's springiness cushioning scope, avoid chain 4 because of tension too big the cracked problem of appearance.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A steel wire winding machine with reverse weaving comprises a base (1), wherein a large disc (2) is rotatably arranged on one side of the outer surface of the base (1), a driving chain wheel (3) is rotatably arranged at the bottom of one side of the base (1), a chain (4) is movably sleeved on the outer surface of the driving chain wheel (3), it is characterized in that one side of the base (1) is fixedly provided with a tensioning mechanism (5), the top of the base (1) is fixedly connected with a middle film release bracket (6), the middle part of one side of the middle film release bracket (6) is rotationally connected with a middle film guide roller (7), a supporting arm (16) is fixedly connected in the middle of the other side of the base (1), the top of the supporting arm (16) is respectively fixedly connected with a transmission frame (17) and a sensor supporting frame (18), the top of the sensor support frame (18) is fixedly provided with a middle film distance sensor (8).

2. The reverse braided wire winder of claim 1, wherein: the wire releasing device is characterized in that wire releasing spindles (9) are uniformly arranged at the edge of one side of the large disc (2), and a pre-forming disc (10) and a wire distributing disc (11) are fixedly arranged at the middle and the center of one side of the large disc (2) respectively.

3. The reverse braided wire winder of claim 2, wherein: the wire distribution plate is characterized in that a notch seat (12) is fixedly arranged at the center of the wire distribution plate (11), and a notch (13) is movably sleeved in a through hole in the center of the notch seat (12).

4. The reverse braided wire winder of claim 1, wherein: the top end of the chain (4) penetrates through the interior of the tensioning mechanism (5) and extends to the upper side of the tensioning mechanism, and one end of the interior of the chain (4) is movably sleeved with the outer wall of the fixed chain wheel on one side of the large disc (2).

5. The reverse braided wire winder of claim 1, wherein: the height of the middle film guide roller (7) in the vertical direction is between the height of the middle film release bracket (6) and the height of the conduction frame (17) in the vertical direction, and the height of the conduction frame (17) in the vertical direction is greater than that of the die opening (13).

6. The reverse braided wire winder of claim 1, wherein: the tensioning mechanism (5) comprises a fixed plate (51) fixedly arranged on one side of the base (1), a fixed frame (52) and a fixed seat (58) are respectively and fixedly arranged at the two ends of one side of the fixed plate (51), a sliding seat (53) is arranged inside the fixed frame (52) in a sliding way, a limiting rod (54) is fixedly inserted inside the fixed frame (52), one end of the limiting rod (54) penetrates through the middle of the sliding seat (53) and the inside of the fixing frame (52) in sequence and extends to the outside of the fixing frame (52), one end of the limiting rod (54) is fixedly connected with a flange at the edge of the base (1), a buffer spring (57) is movably sleeved on the outer surface of the limiting rod (54), one end of the outer surface of the limiting rod (54) is in threaded connection with a limiting nut (55) and a fastening nut (56), the opposite ends of the sliding seat (53) and the fixed seat (58) are both rotationally connected with a transmission chain wheel (59).

7. The reverse braided wire winder of claim 6, wherein: the transmission chain wheels (59) are respectively positioned above the two sides of the driving chain wheel (3) in an inclined mode, and the opposite tooth surfaces of the two transmission chain wheels (59) are respectively meshed with the surface of the chain (4).

8. The reverse braided wire winder of claim 6, wherein: and two ends of the buffer spring (57) are respectively lapped with one side of the sliding seat (53) and one side of the limit nut (55).