CN217038695U - Tea press cake forming die for tea production - Google Patents
Tea press cake forming die for tea production Download PDFInfo
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- CN217038695U CN217038695U CN202220047843.7U CN202220047843U CN217038695U CN 217038695 U CN217038695 U CN 217038695U CN 202220047843 U CN202220047843 U CN 202220047843U CN 217038695 U CN217038695 U CN 217038695U
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- tea
- tealeaves
- connecting pipe
- cake forming
- kneading disc
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Abstract
The utility model discloses a tealeaves pressure cake forming die that tea production used, its structure includes: the device comprises a pressing cavity, a lower template and an upper template, wherein a through groove at the bottom of the pressing cavity is nested with the lower template, and the edge of the upper template is in clearance fit with the pressing cavity; has the beneficial effects that: the utility model discloses an inflation of foretell solenoid valve control action gasbag for rub the dish round the activity of activity ball seat activity, rub flat in the time of with the tealeaves contact, tealeaves can distribute evenly when making the cope match-plate pattern whole push down, is favorable to the efficiency of later stage design fermentation, improves the taste of tealeaves, the cyst chamber in the utility is equipped with a plurality ofly, carries out the gas injection through the connecting pipe, will rub the dish and push down when the cyst chamber inflation of different aspects, puts together tealeaves, slightly rubs the mutual actuation of tea thick liquid that makes soft tealeaves evaporate, and the cooling design effect is better, is difficult for scattering.
Description
Technical Field
The utility model relates to a tealeaves pressure cake forming die of tealeaves production usefulness belongs to the forming die field.
Background
The Pu 'er tea is prepared from Yunnan big-leaf sun-dried tea in a certain area of Yunnan province as a raw material by adopting a specific process and bulk tea and compressed tea which are formed by post-fermentation processing, before the Pu' er tea is pressed into cakes, the tea needs to be steamed soft, the tea glue is steamed out, then the tea glue is placed into a die, then the tea is extruded through a hydraulic rod, an internal tea cooling and shaping hydraulic rod needs to be waited for lifting, the demoulding is carried out, an upper die plate of the existing cake pressing die is directly pressed down, the produced tea cakes are easy to cause uneven density, further inconsistent fermentation efficiency and influence on taste.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims at providing a tealeaves pressure cake forming die that tea production used to the cope match-plate pattern direct of solving current pressure cake mould pushes down, and the tea cake density that leads to producing easily is inhomogeneous, and then leads to fermentation efficiency inconsistent, influences the problem of taste.
In order to achieve the above purpose, the present invention is realized by the following technical solution: a tealeaves pressure cake forming die of tealeaves production usefulness, its structure includes: the die comprises a pressing cavity, a lower template and an upper template, wherein a through groove at the bottom of the pressing cavity is nested with the lower template, and the edge of the upper template is in clearance fit with the pressing cavity;
the cope match-plate pattern includes: the upper connecting rod is installed at the top of the bottom frame, the movable ball seat is nested with a groove body in the middle of the bottom frame, the action air bag is fixed at the top of the kneading disc, a raised ball rod is arranged in the middle of the kneading disc, the kneading disc is movably connected with the movable ball seat through the ball rod, and the electromagnetic valve is communicated with an inner cavity of the action air bag.
Preferably, the operation airbag includes: the anti-skidding cushion comprises sac cavities, connecting pipes, a partition plate and an anti-skidding cushion layer, wherein the sac cavities are connected through the connecting pipes, the partition plate is nested in the middle of the protruding pipeline of the connecting pipes, and the anti-skidding cushion layer is attached to planes on two sides of the sac cavities.
Preferably, the bottom of the kneading disc is provided with an inner cambered groove, so that the edge is firmer during final pressing and shaping, and the finished product shaping effect is better.
Preferably, the diameter of the kneading disc is smaller than that of the inner wall of the pressing cavity, a diaphragm is arranged at the edge gap between the kneading disc and the top chassis and made of rubber, so that the kneading disc can adapt to the movement of the kneading disc, and meanwhile, tea leaves and steam generated by the tea leaves are prevented from entering a cavity formed by the kneading disc and the chassis to protect internal parts.
Preferably, a groove matched with the bottom frame is formed in the middle of the upper surface of the kneading disc, the kneading disc and the bottom frame are nested with each other when pressure is sufficient, and the kneading disc is in a fixed state and is parallel to the lower template at the bottom.
Preferably, the partition board penetrates through the middle of the connecting pipe to divide the connecting pipe into two cavities, the expansion of the two sac cavities can be controlled through one pipeline, and the structure is more compact.
Preferably, the electromagnetic valve is used for controlling the opening of the unilateral sac cavity of the connecting pipe and controlling the inflation and deflation of the sac cavity.
Advantageous effects
The utility model relates to a tealeaves pressure cake forming die of tealeaves production usefulness has following effect:
the electromagnetic valve controls the expansion of the action air bag, so that the kneading disc moves around the movable ball seat and is kneaded when contacting with tea, so that the tea can be uniformly distributed when the upper die plate is pressed down integrally, the later shaping fermentation efficiency is facilitated, and the taste of the tea is improved;
the cyst chamber in the utility model is equipped with a plurality ofly, carries out the gas injection through the connecting pipe, will rub the dish when the cyst chamber of different aspects is expanded and push down, puts together tealeaves, slightly rubs the mutual actuation of tea thick liquid that makes to evaporate soft tealeaves, and the cooling design effect is better, is difficult for scattering.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is a schematic structural view of the tea cake pressing and forming mold for tea production of the present invention.
Fig. 2 is a schematic sectional structure diagram of the upper template in the present application.
Fig. 3 is a schematic top view of the operation airbag according to the present invention.
Fig. 4 is a schematic perspective view of the operation airbag of the present invention.
In the figure: the device comprises a pressing cavity-1, a lower template-2, an upper template-3, an upper connecting rod-31, a bottom frame-32, a movable ball seat-33, a kneading disc-34, an action air bag-35, an electromagnetic valve-36, a bag cavity-351, a connecting pipe-352, a clapboard-353 and an anti-skid cushion layer-354.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
Referring to fig. 1 to 4, the utility model provides a technical solution of a tea cake pressing mold for tea production: the structure includes: the device comprises a pressure cavity 1, a lower template 2 and an upper template 3, wherein a through groove at the bottom of the pressure cavity 1 is nested with the lower template 2, and the edge of the upper template 3 is in clearance fit with the pressure cavity 1;
the upper die plate 3 includes: the upper connecting rod 31, the bottom frame 32, the movable ball seat 33, the kneading disc 34, the action air bag 35 and the electromagnetic valve 36 are connected, the upper connecting rod 31 is arranged at the top of the bottom frame 32, the movable ball seat 33 and the groove body in the middle of the bottom frame 32 are mutually nested, the action air bag 35 is fixed at the top of the kneading disc 34, the middle of the kneading disc 34 is provided with a convex ball rod, the kneading disc 34 is movably connected with the movable ball seat 33 through the ball rod, the electromagnetic valve 36 is communicated with the inner cavity of the action air bag 35, the bottom of the kneading disc 34 is provided with an arc-shaped inner groove, the edge is more compact during final pressing and shaping, the shaping effect of a finished product is better, the diameter of the kneading disc 34 is smaller than the diameter of the inner wall of the pressing cavity 1, a diaphragm is arranged at the gap between the kneading disc 34 and the edge of the top bottom frame 32, the diaphragm is made of rubber material, the diaphragm can adapt to the movement of the kneading disc 34, simultaneously prevent the steam generated by tea leaves and the tea leaves from entering the cavity generated by the kneading disc 34 and the bottom frame 34 to protect the internal parts, the electromagnetic valve 36 is used for controlling the opening of the single-side capsule cavity 351 of the connecting pipe 352 and controlling the expansion and the deflation of the capsule cavity 351, the middle part of the upper surface of the kneading disc 34 is provided with a groove matched with the bottom frame 32, the kneading disc 34 is nested with the bottom frame 32 when the pressure is enough, and the kneading disc 34 is in a fixed state and is parallel to the lower template 2 at the bottom.
This practicality is through the inflation of foretell 36 control action gasbags 35 of solenoid valve for rub dish 34 round the activity of activity ball seat 33, rub flat in the time of with the tealeaves contact, tealeaves can distribute evenly when making the whole push down of cope match-plate pattern 3, is favorable to the fermented efficiency of later stage design, improves the taste of tealeaves.
The operation airbag 35 includes: cyst chamber 351, connecting pipe 352, baffle 353, anti-skidding bed course 354 are connected through connecting pipe 352 between the cyst chamber 351, and baffle 353 nestification is in the middle part of the protruding pipeline of connecting pipe 352, and anti-skidding bed course 354 laminates in cyst chamber 351 both sides plane, and baffle 353 runs through the middle part of connecting pipe 352, separates into two cavitys with connecting pipe 352, can be through the inflation of two cyst chambers 351 of a pipeline control, and the structure is compacter.
When in use:
pressing chamber 1 to pass through the bolt fastening on the surface of equipment, lower bolster 2 registrates in the inside of pressing chamber 1, cooperatees with the push rod of equipment bottom, and in the course of working, tealeaves can evaporate soft earlier, then send into the container that pressing chamber 1 and lower bolster 2 constitute inside, then the cope match-plate pattern 3 at top slowly pushes down.
In the pressing-down process, the electromagnetic valve 36 is connected with the external air pipe, the expansion of the bag cavity 351 is controlled in an electric control mode, the single bag cavity 351 is inflated through the connecting pipe 352 at each time, the bag cavity 351 can be pressed down by the relative kneading disc 34 after being inflated, the process is circulated, the previous bag cavity 351 can automatically deflate when one bag cavity 351 is inflated, the kneading disc 34 is driven to rotate along the movable ball seat 33 continuously, and tea leaves are spread out to be uniformly distributed.
When the pressure is increased, the rotation amplitude of the kneading disc 34 is reduced, the movable ball seat 33 is squeezed into the inner groove of the bottom frame 32 by the pressure of the kneading disc 34, the groove of the kneading disc 34 is matched with the protrusion in the middle of the bottom frame 32, the kneading disc 34 is horizontally placed for final standing and pressing, then the lower template 2 can be controlled to be ejected out for demoulding after the tea cake is cooled and formed, the improved mould enables the density of each part in the tea pressing process to be more uniform, the effect is better when fermentation is carried out in the later period, and the taste of tea is further improved.
The foregoing has described only the basic principles and preferred embodiments of the present invention and many variations and modifications may be made by those skilled in the art in light of the foregoing description, which variations and modifications are intended to be within the scope of the invention.
Furthermore, it should be understood that although the present specification describes embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and it is to be understood that all embodiments may be combined as appropriate by one of ordinary skill in the art to form other embodiments as will be apparent to those of skill in the art from the description herein.
Claims (6)
1. A tealeaves pressure cake forming die of tealeaves production usefulness, its structure includes: press chamber (1), lower bolster (2), cope match-plate pattern (3), its characterized in that:
the through groove at the bottom of the pressure cavity (1) is mutually nested with the lower template (2), and the edge of the upper template (3) is in clearance fit with the pressure cavity (1);
the upper die plate (3) comprises: connect upper boom (31), chassis (32), activity ball seat (33), rub dish (34), action gasbag (35), solenoid valve (36), connect upper boom (31) and install the top at chassis (32), activity ball seat (33) and chassis (32) middle part cell body are nested each other, action gasbag (35) are fixed at the top of rubbing dish (34), it is equipped with bellied club to rub dish (34) middle part, rubs dish (34) and passes through club and activity ball seat (33) swing joint, solenoid valve (36) communicate with each other with action gasbag (35) inner chamber.
2. The tea press cake forming mold for tea production as set forth in claim 1, wherein: the operation airbag (35) includes: the anti-skidding cushion layer comprises a bag cavity (351), a connecting pipe (352), a partition plate (353) and an anti-skidding cushion layer (354), wherein the bag cavity (351) is connected with the connecting pipe (352), the partition plate (353) is embedded in the middle of a protruding pipeline of the connecting pipe (352), and the anti-skidding cushion layer (354) is attached to two side planes of the bag cavity (351).
3. The tea press cake forming mold for tea production as set forth in claim 1, wherein: an inner cambered-surface groove is formed in the bottom of the kneading disc (34).
4. The tea press cake forming mold for tea production as set forth in claim 1, wherein: the diameter of the kneading disc (34) is smaller than that of the inner wall of the pressing cavity (1), and a diaphragm is arranged at the edge gap between the kneading disc (34) and the top underframe (32).
5. The tea press cake forming mold for tea production as set forth in claim 1, wherein: the middle part of the upper surface of the kneading disc (34) is provided with a groove matched with the bottom frame (32).
6. The tea press cake forming mold for tea production as set forth in claim 2, wherein: the partition plate (353) penetrates through the middle part of the connecting pipe (352) to divide the connecting pipe (352) into two cavities.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220047843.7U CN217038695U (en) | 2022-01-10 | 2022-01-10 | Tea press cake forming die for tea production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220047843.7U CN217038695U (en) | 2022-01-10 | 2022-01-10 | Tea press cake forming die for tea production |
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| Publication Number | Publication Date |
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| CN217038695U true CN217038695U (en) | 2022-07-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220047843.7U Active CN217038695U (en) | 2022-01-10 | 2022-01-10 | Tea press cake forming die for tea production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115553347A (en) * | 2022-11-02 | 2023-01-03 | 柯仲剑 | Automatic tea cake pressing and forming equipment and forming process |
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2022
- 2022-01-10 CN CN202220047843.7U patent/CN217038695U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115553347A (en) * | 2022-11-02 | 2023-01-03 | 柯仲剑 | Automatic tea cake pressing and forming equipment and forming process |
| CN115553347B (en) * | 2022-11-02 | 2024-01-19 | 西乡县南山茶业有限责任公司 | Automatic cake pressing forming equipment and forming process for tea |
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