CN217034510U - Developing device for single-layer double-sided metal grid manufacturing process - Google Patents
Developing device for single-layer double-sided metal grid manufacturing process Download PDFInfo
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- CN217034510U CN217034510U CN202220876239.5U CN202220876239U CN217034510U CN 217034510 U CN217034510 U CN 217034510U CN 202220876239 U CN202220876239 U CN 202220876239U CN 217034510 U CN217034510 U CN 217034510U
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Abstract
The utility model belongs to the technical field of single-layer double-sided metal grids, and particularly relates to a developing device for a single-layer double-sided metal grid manufacturing process. This developing device of two-sided metal net processing procedure of individual layer, through setting up drive mechanism, first liquid cutting mechanism, second liquid cutting mechanism, third liquid cutting mechanism, developing mechanism, spray mechanism and air knife weathers the mechanism, when using, go into the developing solution through the developing pump to soak the liquid incasement and develop to two-sided metal net, be 30 distribution installation through jet-propelled pipe and first conveying roller and second conveying roller, in two-sided metal net motion process, reduce two-sided metal net and first conveying roller and second conveying roller frictional force, thereby solved current two-sided metal net of individual layer manufacturing process, the fish tail often appears and too big because of preparation equipment tension, cause the problem of damage to the metal net.
Description
Technical Field
The utility model relates to the technical field of single-layer double-sided metal grids, in particular to a developing device for a single-layer double-sided metal grid manufacturing process.
Background
The single-layer double-sided metal grid is generally a metal grid with the thickness of 3-5 microns, which is obtained by performing vacuum sputtering on two sides of a film (PET/COP/CPI) with the thickness of 25-100 microns to obtain a low-reflectivity and low-resistance metal (CUN + CU + CUN), and then performing gluing, exposure, development and etching. The width of the production line is usually more than 500mm and is made by roll-to-roll equipment.
However, in the actual manufacturing process, due to the thin lines on both sides of the film and the low surface hardness of the film, the problems of scratching in the manufacturing process and damage to the metal grid due to too high tension of the manufacturing equipment often occur, so a developing device for the single-layer double-sided metal grid manufacturing process is needed.
SUMMERY OF THE UTILITY MODEL
Based on the technical problems that scratches are often generated in the manufacturing process of the existing single-layer double-sided metal grid, and the metal grid is damaged due to the fact that the tension of manufacturing equipment is too large, the utility model provides a developing device for a single-layer double-sided metal grid manufacturing process.
The utility model provides a developing device for a single-layer double-sided metal grid manufacturing process, which comprises a working table frame, wherein a transmission mechanism is arranged in the working table frame, the transmission mechanism comprises a transmission motor for providing a transmission power source, a soaking solution box is arranged on the upper surface of the working table frame, a first conveying roller and a free wheel are fixedly arranged on the inner wall of the soaking solution box respectively, and the first conveying roller and the free wheel are uniformly distributed on the inner wall of the soaking solution box;
the upper surface of the working table frame is respectively provided with a second conveying roller and a driving roller, and the driving roller is in transmission connection with a transmission motor through a transmission gear;
the upper surface of the workbench frame is respectively provided with a first liquid cutting mechanism, a second liquid cutting mechanism and a third liquid cutting mechanism, the first liquid cutting mechanism is positioned on the left side of the soaking liquid box, and the second liquid cutting mechanism and the third liquid cutting mechanism are both positioned on the right side of the soaking liquid box;
the first hydraulic cutting mechanism, the second hydraulic cutting mechanism and the third hydraulic cutting mechanism respectively comprise a hydraulic cutting machine and a first compressed air storage tank, the hydraulic cutting machine is positioned above the workbench frame, and the first compressed air storage tank is positioned inside the workbench frame;
a developing mechanism is arranged inside the working table frame and comprises a developing pump, and the developing pump is fixedly arranged inside the working table frame;
the utility model discloses a spray pump, including the work bench, the inside of work bench is equipped with respectively sprays the mechanism and weathers the mechanism with the air knife, spray the mechanism including spraying the pump, spray pump fixed mounting in the inside of work bench, the air knife weathers the mechanism and includes air knife weatherer and second compressed air gas holder, the air knife weatherer is located the top of work bench, second compressed air gas holder fixed mounting is in the inside of work bench.
Preferably, the inner bottom wall fixedly connected with liquid reserve tank of workstation frame, developing pump fixed mounting is in the inside of liquid reserve tank, the developing pump has the spray pipe, and is a plurality of through solenoid valve and the fixed intercommunication of water pipe the spray pipe is in the inside evenly distributed of soaking the liquid case.
Preferably, the surface of the liquid spraying pipe and the surface of the first conveying roller are arranged at an angle of 30 degrees, and a heater for heating liquid in the liquid storage tank and a temperature sensor for monitoring the temperature of the liquid in the liquid storage tank are respectively and fixedly arranged in the liquid storage tank.
Preferably, six the mechanism that sprays evenly distributed in the surface of workstation frame, the inside of workstation frame is provided with spray tank, six spray tank respectively with a plurality of spray the mechanism corresponding, six the equal fixed mounting of pump that sprays is in spray tank's inside.
Preferably, the spray pump is fixedly communicated with the spray pipe through an electromagnetic valve, and the spray heads are symmetrically distributed by taking the axis of the second conveying roller as the center.
Preferably, the two air knife blow-drying machines are respectively corresponding to the two second compressed air storage tanks, and the first compressed air storage tank and the second compressed air storage tank are both connected with air injection pipes through electromagnetic valves and pipelines.
Preferably, a plurality of the gas injection pipes are respectively positioned at one side of the first conveying roller and one side of the second conveying roller, and the gas injection pipes are respectively arranged at an angle of 30 degrees with the first conveying roller and the second conveying roller.
The beneficial effects of the utility model are as follows:
when the device is used, the double-sided metal grid is driven to move by the transmission motor, the double-sided metal grid is subjected to liquid cutting by the liquid cutting machine, the developing solution is pumped into the soaking solution tank by the developing pump to develop the double-sided metal grid, the double-sided metal grid is sprayed by the spraying pump, and finally the double-sided metal grid is dried by the air knife drying machine, and the device is provided with the first compressed air storage tank, the second compressed air storage tank and the connected air injection pipe which are distributed and installed at an angle of 30 degrees with the first conveying roller and the second conveying roller through the air injection pipe in the moving process of the double-sided metal grid, so that the friction force between the double-sided metal grid and the first conveying roller and the second conveying roller is reduced, and the problem of the existing single-layer double-sided metal grid manufacturing process is solved, the problems of scratching and damage to the metal grid due to excessive tension of the manufacturing equipment often occur.
Drawings
FIG. 1 is a schematic view of a developing device for a single-layer double-sided metal grid process according to the present invention;
FIG. 2 is a cross-sectional view of a liquid storage tank of a developing device for a single-layer double-sided metal grid process according to the present invention;
FIG. 3 is a cross-sectional view of a spray water tank structure of a developing device for a single-layer double-sided metal grid process according to the present invention;
fig. 4 is a schematic structural view of a second compressed air storage tank of the developing device for a single-layer double-sided metal grid process according to the present invention.
In the figure: 1. a working bench; 2. a drive motor; 3. a soak solution tank; 4. a first conveying roller; 5. a freewheel; 6. a second conveying roller; 7. a drive roll; 8. a liquid cutting machine; 9. a first compressed air storage tank; 10. a developing pump; 11. a spray pump; 12. an air knife dryer; 13. a second compressed air storage tank; 14. a liquid storage tank; 15. a liquid spraying pipe; 16. a heater; 17. a temperature sensor; 18. a spray water tank; 19. a shower head; 20. and a gas injection pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-4, a developing device for a single-layer double-sided metal grid process comprises a workbench stand 1, wherein a transmission mechanism is arranged inside the workbench stand 1 for driving a film to move in the process of manufacturing the single-layer double-sided metal grid, the transmission mechanism comprises a transmission motor 2 for providing a transmission power source, a soaking liquid tank 3 is arranged on the upper surface of the workbench stand 1, a first conveying roller 4 and a free wheel 5 are respectively and fixedly mounted on the inner wall of the soaking liquid tank 3, and the first conveying rollers 4 and the free wheels 5 are uniformly distributed on the inner wall of the soaking liquid tank 3;
the upper surface of the working table frame 1 is respectively provided with a second conveying roller 6 and a driving roller 7, and the driving roller 7 is in transmission connection with the transmission motor 2 through a transmission gear;
furthermore, the whole body adopts bevel gear transmission. Therefore, the linear speed of the driving wheels of the developing lines is consistent, the relative motion is reduced, and scratches are avoided.
Furthermore, the first conveying roller 4, the second conveying roller 6 and the driving roller 7 are carbon fiber shaft-wrapped PE rollers with the diameter phi of 20, and the outer circumference is very smooth (the direction of invisible processing marks-the surface roughness is less than or equal to 0.2 micron). The feed roller is light in weight, has a small moment of inertia and a very smooth outer circumference, and is intended to reduce friction and avoid scratches.
The upper surface of the working table frame 1 is respectively provided with a first liquid cutting mechanism, a second liquid cutting mechanism and a third liquid cutting mechanism, the first liquid cutting mechanism is positioned on the left side of the soaking liquid box 3, and the second liquid cutting mechanism and the third liquid cutting mechanism are positioned on the right side of the soaking liquid box 3;
first liquid is cut mechanism, second liquid and is cut mechanism, third liquid and cut the mechanism and all include liquid cutter 8 and first compressed air gas holder 9, and liquid cutter 8 is located the top of work bench 1, and first compressed air gas holder 9 is located work bench 1 inside.
In order to realize the development of the film, a development mechanism is arranged in the working table frame 1, the development mechanism comprises a development pump 10, and the development pump 10 is fixedly arranged in the working table frame 1;
inner diapire fixedly connected with liquid reserve tank 14 of work rack 1, 10 fixed mounting of developing pump is in the inside of liquid reserve tank 14, developing pump 10 has spray tube 15 through solenoid valve and the fixed intercommunication of water pipe, a plurality of spray tubes 15 are at the inside evenly distributed of soak solution case 3, spray tube 15's the surface is 30 jiaos of installation distribution with the surface of first conveying roller 4, the inside difference fixed mounting of liquid reserve tank 14 has and is used for the heater 16 to the inside liquid heating of liquid reserve tank 14, and be used for the temperature sensor 17 to the inside liquid temperature monitoring of liquid reserve tank 14.
The inside of work bench 1 is equipped with respectively sprays the mechanism and weathers 12 mechanisms with the air knife, sprays the mechanism and includes spraying pump 11, sprays pump 11 fixed mounting in the inside of work bench 1.
Six spray mechanisms are evenly distributed on the surface of the working table frame 1, a spray water tank 18 is arranged in the working table frame 1, the six spray water tanks 18 correspond to the spray mechanisms respectively, six spray pumps 11 are fixedly arranged in the spray water tanks 18, the spray pumps 11 are fixedly communicated with spray heads 19 through electromagnetic valves and spray pipes, and the spray heads 19 are symmetrically distributed by taking the axis of the second conveying roller 6 as the center.
Further, spraying liquid is arranged inside each of the six spraying water tanks 18, wherein the spraying liquid in the five spraying water tanks 18 is pure water, and the spraying liquid in the other spraying water tank 18 is deionized water.
The air knife drying mechanism 12 comprises an air knife drying mechanism 12 and a second compressed air storage tank 13, the air knife drying mechanism 12 is located above the workbench 1, and the second compressed air storage tank 13 is fixedly installed inside the workbench 1.
The two air knife blow-drying machines 12 are respectively corresponding to the two second compressed air storage tanks 13, and the first compressed air storage tank 9 and the second compressed air storage tanks 13 are both connected with an air injection pipe 20 through electromagnetic valves and pipelines.
A plurality of gas lances 20 are respectively located at one side of the first conveyor roller 4 and the second conveyor roller 6, and the gas lances 20 are respectively installed at an angle of 30 ° with the first conveyor roller 4 and the second conveyor roller 6.
Further, the gas nozzle 20 is 30 jiaos of installation with first conveying roller 4 and second conveying roller 6 to have and ensure the two-sided metal net manufacture in-process of individual layer, reduce contact force and frictional force between film and first conveying roller 4 and the second conveying roller 6, reach the effect of better transport development.
By arranging a transmission mechanism, a first liquid cutting mechanism, a second liquid cutting mechanism, a third liquid cutting mechanism, a developing mechanism, a spraying mechanism and an air knife blow-drying machine 12 mechanism, when in use, a double-sided metal grid is driven to move by a transmission motor 2, the double-sided metal grid is subjected to liquid cutting by a liquid cutting machine 8, the double-sided metal grid is developed by pumping developing liquid into an immersion liquid tank 3 by a developing pump 10, then the double-sided metal grid is sprayed by a spraying pump 11, and finally the double-sided metal grid is blow-dried by the air knife blow-drying machine 12, and the friction force between the double-sided metal grid and a first conveying roller 4 and a second conveying roller 6 is reduced in the movement process of the double-sided metal grid by arranging a first compressed air storage tank 9 and a second compressed air storage tank 13 and a connected air ejector pipe 20 and arranging the air pipe 20 and the first conveying roller 4 and the second conveying roller 6 in a 30-degree distribution manner, therefore, the problems that in the existing single-layer double-sided metal grid manufacturing process, scratches often occur and the metal grid is damaged due to overlarge tension of manufacturing equipment are solved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (7)
1. The utility model provides a developing device of two-sided metal net processing procedure of individual layer, includes workstation frame (1), its characterized in that: a transmission mechanism is arranged in the workbench frame (1), the transmission mechanism comprises a transmission motor (2) for providing a transmission power source, a soaking liquid box (3) is arranged on the upper surface of the workbench frame (1), first conveying rollers (4) and free wheels (5) are fixedly arranged on the inner wall of the soaking liquid box (3) respectively, and the first conveying rollers (4) and the free wheels (5) are uniformly distributed on the inner wall of the soaking liquid box (3);
a second conveying roller (6) and a driving roller (7) are respectively arranged on the upper surface of the working table frame (1), and the driving roller (7) is in transmission connection with a transmission motor (2) through a transmission gear;
a first liquid cutting mechanism, a second liquid cutting mechanism and a third liquid cutting mechanism are respectively arranged on the upper surface of the workbench frame (1), the first liquid cutting mechanism is positioned on the left side of the soaking liquid box (3), and the second liquid cutting mechanism and the third liquid cutting mechanism are both positioned on the right side of the soaking liquid box (3);
the first hydraulic cutting mechanism, the second hydraulic cutting mechanism and the third hydraulic cutting mechanism respectively comprise a hydraulic cutting machine (8) and a first compressed air storage tank (9), the hydraulic cutting machine (8) is positioned above the workbench frame (1), and the first compressed air storage tank (9) is positioned in the workbench frame (1);
a developing mechanism is arranged in the workbench frame (1), the developing mechanism comprises a developing pump (10), and the developing pump (10) is fixedly arranged in the workbench frame (1);
the utility model discloses a spray drying machine, including workstation frame (1), the inside of workstation frame (1) is equipped with respectively sprays mechanism and air knife and weathers machine (12) and constructs, spray the mechanism including spraying pump (11), spray pump (11) fixed mounting is in the inside of workstation frame (1), air knife weathers machine (12) and constructs including air knife weathers machine (12) and second compressed air gas holder (13), air knife weathers machine (12) and is located the top of workstation frame (1), second compressed air gas holder (13) fixed mounting is in the inside of workstation frame (1).
2. The developing device for single-layer double-sided metal grid process as claimed in claim 1, wherein: inner diapire fixedly connected with liquid reserve tank (14) of workstation frame (1), developing pump (10) fixed mounting is in the inside of liquid reserve tank (14), developing pump (10) have spray tube (15), a plurality of through solenoid valve and the fixed intercommunication of water pipe spray tube (15) are in the inside evenly distributed of soak solution case (3).
3. The developing device for single-layer double-sided metal grid process as claimed in claim 2, wherein: the surface of hydrojet pipe (15) is 30 jiaos of installing and distributes with the surface of first conveying roller (4), the inside difference fixed mounting of liquid reserve tank (14) has heater (16) that are used for liquid reserve tank (14) inside liquid heating and is used for temperature sensor (17) to the inside liquid temperature monitoring of liquid reserve tank (14).
4. The developing device for single-layer double-sided metal grid process according to claim 3, wherein: six the surface evenly distributed of mechanism at workstation frame (1) sprays, the inside of workstation frame (1) is provided with spray tank (18), six spray tank (18) respectively with a plurality of spray the mechanism corresponding, six spray the equal fixed mounting in spray tank's (18) inside of pump (11).
5. The developing device for single-layer double-sided metal grid process as claimed in claim 4, wherein: the spray pump (11) is fixedly communicated with a spray head (19) through an electromagnetic valve and a spray pipe, and the spray heads (19) are symmetrically distributed by taking the axis of the second conveying roller (6) as the center.
6. The developing device for single-layer double-sided metal grid process according to claim 1, wherein: two air knife blow-drying machines (12) are respectively corresponding to the second compressed air storage tanks (13), and the first compressed air storage tanks (9) and the second compressed air storage tanks (13) are connected with air injection pipes (20) through electromagnetic valves and pipelines.
7. The developing device for single-layer double-sided metal grid process according to claim 6, wherein: the air injection pipes (20) are respectively positioned on one sides of the first conveying rollers (4) and the second conveying rollers (6), and the air injection pipes (20) are respectively arranged at an angle of 30 degrees with the first conveying rollers (4) and the second conveying rollers (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220876239.5U CN217034510U (en) | 2022-04-16 | 2022-04-16 | Developing device for single-layer double-sided metal grid manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220876239.5U CN217034510U (en) | 2022-04-16 | 2022-04-16 | Developing device for single-layer double-sided metal grid manufacturing process |
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| Publication Number | Publication Date |
|---|---|
| CN217034510U true CN217034510U (en) | 2022-07-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220876239.5U Active CN217034510U (en) | 2022-04-16 | 2022-04-16 | Developing device for single-layer double-sided metal grid manufacturing process |
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| Country | Link |
|---|---|
| CN (1) | CN217034510U (en) |
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- 2022-04-16 CN CN202220876239.5U patent/CN217034510U/en active Active
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