CN217033321U - PVC pipe end hardness detection device - Google Patents
PVC pipe end hardness detection device Download PDFInfo
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- CN217033321U CN217033321U CN202122700114.5U CN202122700114U CN217033321U CN 217033321 U CN217033321 U CN 217033321U CN 202122700114 U CN202122700114 U CN 202122700114U CN 217033321 U CN217033321 U CN 217033321U
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- 238000001514 detection method Methods 0.000 title claims abstract description 20
- 230000000670 limiting effect Effects 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 abstract description 8
- 238000000576 coating method Methods 0.000 abstract description 8
- 229920000915 polyvinyl chloride Polymers 0.000 description 36
- 239000004800 polyvinyl chloride Substances 0.000 description 36
- 238000012360 testing method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007542 hardness measurement Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及硬度检测装置技术领域,具体为一种PVC管端部硬度检测装置。The utility model relates to the technical field of hardness detection devices, in particular to a hardness detection device at the end of a PVC pipe.
背景技术Background technique
硬聚氯乙烯管,又称PVC管,其生产材料为PVC-U混配料,混配料应以PVC树脂为主,其中加入为生产达到本部分要求的管材所必需的添加剂,所有添加剂应分散均匀,具有较高的硬度和高度,进而具有较长的使用寿命。Rigid polyvinyl chloride pipe, also known as PVC pipe, its production material is PVC-U mixture, the mixture should be mainly PVC resin, and the additives necessary for the production of pipes that meet the requirements of this part are added. All additives should be dispersed evenly , has higher hardness and height, and thus has a longer service life.
现有的PVC管在生产后,需要对其端部表面涂料的硬度进行检测,传统的检测方法为通过人工手持设备进行对应位置处的检测,在检测长度较长的PVC管的两端表面涂料硬度时,需要检测员手持设备往返PVC两个端部之间进行检测,这一过程费时费力,鉴于此,我们提出一种PVC管端部硬度检测装置。After the existing PVC pipe is produced, the hardness of the surface coating on its end needs to be tested. The traditional detection method is to detect the corresponding position through a manual hand-held device, and detect the surface coating on both ends of the PVC pipe with a longer length. When testing the hardness, the inspector needs to carry the equipment back and forth between the two ends of the PVC for testing. This process is time-consuming and laborious. In view of this, we propose a hardness testing device for the end of the PVC pipe.
实用新型内容Utility model content
本实用新型的目的在于提供一种PVC管端部硬度检测装置,以解决上述背景技术中提出的在检测PVC管两端表面涂料硬度时,需要检测员手持设备往返PVC两个端部之间进行检测,这一过程费时费力的问题。The purpose of this utility model is to provide a PVC pipe end hardness detection device, so as to solve the problem that when detecting the hardness of the surface coating on both ends of the PVC pipe, the inspector needs to carry the equipment back and forth between the two ends of the PVC. Detection, this process is time-consuming and labor-intensive.
为实现上述目的,本实用新型提供如下技术方案:一种PVC管端部硬度检测装置,包括底座、桁架和硬度测试仪,所述底座上表面两侧对称固定安装有两组支撑座,两组所述支撑座下表面均固定安装有放置座,所述放置座端部均设置有夹持装置,两组所述支撑座上表面之间固定安装有桁架,所述桁架上表面开通有限位槽口,所述限位槽口内部设置有平移组件,所述桁架下方设置有升降组件,且硬度测试仪设置于升降组件的端部。In order to achieve the above purpose, the utility model provides the following technical solutions: a PVC pipe end hardness detection device, including a base, a truss and a hardness tester, two sets of support seats are symmetrically fixed on both sides of the upper surface of the base, and two sets of A placing seat is fixedly installed on the lower surface of the supporting seat, a clamping device is arranged at the end of the placing seat, a truss is fixedly installed between the upper surfaces of the two sets of the supporting seat, and a limit slot is opened on the upper surface of the truss A translation component is arranged inside the limiting slot, a lifting component is arranged below the truss, and the hardness tester is arranged at the end of the lifting component.
优选的,所述平移组件包括转动安装于限位槽口两侧壁表面之间的螺纹杆,左侧所述支撑座的侧表面固定安装有固定座,所述固定座上表面固定安装有电机,且电机的输出端部与螺纹杆左侧端部同轴固定连接,所述限位槽口内部限位滑动安装有移动块,且移动块啮合套设于螺纹杆的外表面,所述移动块下表面固定安装有安装端头。Preferably, the translation assembly includes a threaded rod rotatably installed between the surfaces of two side walls of the limiting slot, a fixing seat is fixedly installed on the side surface of the support seat on the left side, and a motor is fixedly installed on the upper surface of the fixing seat , and the output end of the motor is coaxially and fixedly connected to the left end of the threaded rod, a moving block is installed in the limit slot inside the limit sliding, and the moving block is engaged and sleeved on the outer surface of the threaded rod. A mounting end is fixedly mounted on the lower surface of the block.
优选的,所述移动块两侧表面对称开设有导槽A,所述限位槽口两侧内壁表面与导槽A对应位置处均开设有导槽B,所述导槽A内部均对称转动安装有两组导轮,且导轮外表面均滚动卡合于导槽B内部。Preferably, guide grooves A are symmetrically formed on both sides of the moving block, and guide grooves B are formed on the inner wall surfaces on both sides of the limiting groove corresponding to the guide grooves A, and the interior of the guide grooves A rotate symmetrically. Two sets of guide wheels are installed, and the outer surfaces of the guide wheels are rolling and engaged in the guide groove B.
优选的,所述升降组件包括两组对称固定安装于安装端头下表面的C型导轨,两组所述C型导轨之间限位滑动安装有升降块,且硬度测试仪固定安装于升降块的下表面,所述升降块内部开通有限位套口,所述安装端头左侧表面固定安装有安装座,所述安装座内部固定安装有马达,所述马达输出端部外表面固定安装有摆动套接头,所述摆动套接头的端部转动安装有限位柱,且限位柱限位卡设于限位套口内部。Preferably, the lifting assembly includes two sets of C-shaped guide rails symmetrically and fixedly installed on the lower surface of the mounting end, a lifting block is installed between the two sets of C-shaped guide rails, and the hardness tester is fixedly installed on the lifting block The lower surface of the lifting block is opened with a limit sleeve, the left side surface of the mounting end is fixedly installed with a mounting seat, a motor is fixedly installed inside the mounting seat, and the outer surface of the motor output end is fixedly installed The end of the swing sleeve is rotatably installed with a limit column, and the limit column is limited and clamped inside the limit sleeve.
优选的,所述夹持装置包括开通于放置座端部的放置孔,所述放置座两侧表面均啮合拧设有螺栓,且螺栓端部均贯穿至放置孔内部,所述螺栓端部均固定安装有夹持端头。Preferably, the clamping device includes a placement hole opened at the end of the placement seat, bolts are engaged and screwed on both sides of the placement seat, and the ends of the bolts penetrate into the interior of the placement hole, and the ends of the bolts are A clamping end is fixedly installed.
优选的,所述夹持端头表面均固定安装有橡胶垫,且橡胶垫表面均开设有防滑纹。Preferably, rubber pads are fixedly installed on the surfaces of the clamping ends, and anti-skid lines are formed on the surfaces of the rubber pads.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、本装置通过平移组件以及升降组件可有效代替传统采用人力手持设备的方式对PVC管两端表面硬度进行检测,结合本装置中电机输出端部带动螺纹杆转动,螺纹杆可与移动块发生啮合,结合限位槽口的滑动限位,可驱动移动块沿着限位槽口内部移动,将硬度测试仪移动至PVC管的两端,同时马达输出端部带动摆动套接头转动,摆动套接头将带动限位柱发生移动,通过限位柱与限位套口以及升降块和C型导轨的限位,进而可驱动升降块并带动硬度测试仪下移,以方便完成对PVC管外表面的涂料硬度的检测,进而省去了检测员往返于PVC管两端的麻烦,结构简单且操作方便;1. The device can effectively replace the traditional manual hand-held device to test the surface hardness of the PVC pipe through the translation component and the lifting component. Combined with the output end of the motor in this device, the threaded rod is driven to rotate, and the threaded rod can interact with the moving block. Meshing, combined with the sliding limit of the limit slot, can drive the moving block to move along the inside of the limit slot, move the hardness tester to both ends of the PVC pipe, and at the same time, the motor output end drives the swing sleeve to rotate, and the swing sleeve The joint will drive the limit column to move. Through the limit of the limit column and the limit sleeve as well as the lifting block and the C-type guide rail, the lifting block and the hardness tester can be driven to move down, so as to facilitate the completion of the outer surface of the PVC pipe. It can detect the hardness of the coating, which saves the trouble of the inspector going back and forth between the two ends of the PVC pipe. The structure is simple and the operation is convenient;
2、本装置中将待检测的PVC管插入两端的放置孔内,随后拧动螺栓并推动端部的夹持端头将PVC管夹紧,可防止在检测时PVC管出现一端翘起的情况,同时在移动块沿着限位槽口内部滑动时,导轮可在导槽A和导槽B内部发生滚动,进而可保证移动块的移动更为稳定,有效避免出现卡死的情况。2. In this device, insert the PVC pipe to be tested into the placement holes at both ends, then screw the bolt and push the clamping end at the end to clamp the PVC pipe, which can prevent the PVC pipe from being lifted at one end during detection. At the same time, when the moving block slides along the inside of the limit slot, the guide wheel can roll in the guide groove A and the guide groove B, which can ensure the movement of the moving block is more stable and effectively avoid the situation of jamming.
附图说明Description of drawings
图1为本实用新型整体结构立体示意图;1 is a three-dimensional schematic diagram of the overall structure of the present utility model;
图2为本实用新型装置整体结构俯视图;2 is a top view of the overall structure of the device of the present invention;
图3为本实用新型升降组件结构示意图;3 is a schematic structural diagram of the lifting assembly of the present invention;
图4为本实用新型夹持装置结构示意图。FIG. 4 is a schematic structural diagram of the clamping device of the present invention.
图中:1、底座;101、支撑座;102、放置座;103、放置孔;104、螺栓;105、夹持端头;2、桁架;201、限位槽口;3、螺纹杆;301、固定座;302、电机;303、移动块;304、安装端头;305、导槽A;306、导槽B;307、导轮;4、C型导轨;401、升降块;402、限位套口;403、安装座;404、马达;405、摆动套接头;406、限位柱;5、硬度测试仪。In the figure: 1, base; 101, support seat; 102, placement seat; 103, placement hole; 104, bolt; 105, clamping end; 2, truss; 201, limit slot; 3, threaded rod; 301 302, motor; 303, moving block; 304, installation end; 305, guide groove A; 306, guide groove B; 307, guide wheel; 4, C-type guide rail; 401, lifting block; 402,
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供的一种实施例:Please refer to Figures 1-4, an embodiment provided by the present utility model:
一种PVC管端部硬度检测装置,包括底座1、桁架2和硬度测试仪5,底座1上表面两侧对称固定安装有两组支撑座101,两组支撑座101下表面均固定安装有放置座102,放置座102端部均设置有夹持装置,两组支撑座101上表面之间固定安装有桁架2,桁架2上表面开通有限位槽口201,限位槽口201内部设置有平移组件,桁架2下方设置有升降组件,且硬度测试仪5设置于升降组件的端部;A PVC pipe end hardness detection device, comprising a
进一步的,平移组件包括转动安装于限位槽口201两侧壁表面之间的螺纹杆3,左侧支撑座101的侧表面固定安装有固定座301,固定座301上表面固定安装有电机302,且电机302的输出端部与螺纹杆3左侧端部同轴固定连接,限位槽口201内部限位滑动安装有移动块303,且移动块303啮合套设于螺纹杆3的外表面,移动块303下表面固定安装有安装端头304,在电机302工作时,其输出端部将带动螺纹杆3转动,此时螺纹杆3可与移动块303发生啮合传动,结合限位槽口201的滑动限位作用,进而可驱动移动块303沿着限位槽口201内部移动,进而可将硬度测试仪5移动至PVC管的两端;Further, the translation assembly includes a threaded rod 3 that is rotatably installed between the surfaces of the two side walls of the
进一步的,移动块303两侧表面对称开设有导槽A305,限位槽口201两侧内壁表面与导槽A305对应位置处均开设有导槽B306,导槽A305内部均对称转动安装有两组导轮307,且导轮307外表面均滚动卡合于导槽B306内部,在移动块303沿着限位槽口201内部滑动时,导轮307可在导槽A305和导槽B306内部发生滚动,进而可保证移动块303的移动更为稳定,有效避免出现卡死的情况;Further, guide grooves A305 are symmetrically formed on both sides of the surface of the moving
进一步的,升降组件包括两组对称固定安装于安装端头304下表面的C型导轨4,两组C型导轨4之间限位滑动安装有升降块401,且硬度测试仪5固定安装于升降块401的下表面,升降块401内部开通有限位套口402,安装端头304左侧表面固定安装有安装座403,安装座403内部固定安装有马达404,马达404输出端部外表面固定安装有摆动套接头405,摆动套接头405的端部转动安装有限位柱406,且限位柱406限位卡设于限位套口402内部,马达404工作,其输出端部将带动摆动套接头405转动,进而摆动套接头405将带动限位柱406发生移动,通过限位柱406与限位套口402的限位作用,再结合升降块401和C型导轨4的作用,进而可驱动升降块401并带动硬度测试仪5下移,在硬度测试仪5下移过程中可完成对PVC管外表面的涂料硬度的检测;Further, the lifting assembly includes two sets of C-
进一步的,夹持装置包括开通于放置座102端部的放置孔103,放置座102两侧表面均啮合拧设有螺栓104,且螺栓104端部均贯穿至放置孔103内部,螺栓104端部均固定安装有夹持端头105,将待检测的PVC管插入两端的放置孔103内,随后拧动螺栓104并推动端部的夹持端头105将PVC管夹紧,可防止在检测时PVC管出现一端翘起的情况;Further, the clamping device includes a
进一步的,夹持端头105表面均固定安装有橡胶垫,且橡胶垫表面均开设有防滑纹,橡胶垫具有一定弹性,可防止夹持端头105对PVC管过度夹持可损坏其表面,防滑纹可防止夹持端头105对PVC管夹持时出现滑动的情况。Further, rubber pads are fixedly installed on the surfaces of the
本装置中所有的用电结构均通过外接电源进行供电,由于其为现有技术,故在本文中不做赘述,同时硬度测试仪5可以为现有技术中的便携式硬度计,可对PVC管两端表面的涂料硬度进行检测。All the electrical structures in the device are powered by an external power supply. Since it is in the prior art, it will not be described in this article. Meanwhile, the
工作原理:本装置在正常工作时,首先将待检测的PVC管插入两端的放置孔103内,随后拧动螺栓104并推动端部的夹持端头105将PVC管夹紧,可防止在检测时PVC管出现一端翘起的情况,在PVC管夹紧固定后,可对其两端端部的硬度进行检测,其次在电机302工作时,其输出端部将带动螺纹杆3转动,此时螺纹杆3可与移动块303发生啮合传动,结合限位槽口201的滑动限位作用,进而可驱动移动块303沿着限位槽口201内部移动,进而可将硬度测试仪5移动至PVC管的两端,同时马达404工作,其输出端部将带动摆动套接头405转动,进而摆动套接头405将带动限位柱406发生移动,通过限位柱406与限位套口402的限位作用,再结合升降块401和C型导轨4的作用,进而可驱动升降块401并带动硬度测试仪5下移,在硬度测试仪5下移过程中可完成对PVC管外表面的涂料硬度的检测。Working principle: When the device is working normally, firstly insert the PVC pipe to be tested into the placement holes 103 at both ends, then screw the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115078078A (en) * | 2022-07-25 | 2022-09-20 | 苏州大樟树塑胶科技有限公司 | Hardness detection auxiliary device for preparation of hard PVC modified material |
| CN115290484A (en) * | 2022-09-29 | 2022-11-04 | 江苏培达塑料有限公司 | End hardness detection equipment of PVC pipe production line |
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2021
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115078078A (en) * | 2022-07-25 | 2022-09-20 | 苏州大樟树塑胶科技有限公司 | Hardness detection auxiliary device for preparation of hard PVC modified material |
| CN115290484A (en) * | 2022-09-29 | 2022-11-04 | 江苏培达塑料有限公司 | End hardness detection equipment of PVC pipe production line |
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