CN217024458U - Plastic film granule material feed conveying system based on roots's fan - Google Patents

Plastic film granule material feed conveying system based on roots's fan Download PDF

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CN217024458U
CN217024458U CN202220669148.4U CN202220669148U CN217024458U CN 217024458 U CN217024458 U CN 217024458U CN 202220669148 U CN202220669148 U CN 202220669148U CN 217024458 U CN217024458 U CN 217024458U
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dust
feeding
roots blower
conveying
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田海霞
马华刚
薛孝刚
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Shandong Huaxin Plastic Industry Co ltd
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Abstract

本实用新型涉及地膜颗粒料输送技术领域,尤其是基于罗茨风机的地膜颗粒料给料输送系统,包括主输料管路、主罗茨风机、进料除尘机构、出料分流机构;所述主输料管路的上游连接进料除尘机构、下游连接出料分流机构,所述进料除尘机构用于接收来自料仓的颗粒料并实现料尘分离,所述出料分流机构的末端连接车间内的地膜生产设备,所述主罗茨风机安装在所述主输料管路上,在所述进料除尘机构的上端配合连接有一粉尘处理机构,粉尘处理机构用于实现对颗粒料中分离出的粉尘进行集中处理。基于罗茨风机的地膜颗粒料给料输送系统以罗茨风机作为主要的输送动力,能够对分离粉尘后的颗粒料实现有效地风力输送,输送效果好,能够保证物料的快速输送给料。

Figure 202220669148

The utility model relates to the technical field of mulch granule material conveying, in particular to a mulch granule material feeding and conveying system based on a Roots blower, comprising a main conveying pipeline, a main Roots blower, a feeding dust removal mechanism, and a material discharging shunt mechanism; The upstream of the main conveying pipeline is connected to the feed dust removal mechanism, and the downstream is connected to the discharge distribution mechanism. The feed dust removal mechanism is used to receive the granular materials from the silo and realize the separation of material dust. The end of the discharge distribution mechanism is connected to For the plastic film production equipment in the workshop, the main Roots blower is installed on the main conveying pipeline, and a dust processing mechanism is connected to the upper end of the feeding dust removal mechanism. The dust processing mechanism is used to realize the separation of granular materials. The generated dust is processed centrally. The Roots blower-based mulching pellet feeding and conveying system uses the Roots blower as the main conveying power, which can effectively convey the pellets after dust separation.

Figure 202220669148

Description

基于罗茨风机的地膜颗粒料给料输送系统Feeding and conveying system of mulch pellets based on Roots blower

技术领域technical field

本实用新型涉及地膜颗粒料输送技术领域,特别涉及一种能够地膜颗粒料快速有效地给料输送的新型管路系统结构,尤其是基于罗茨风机的地膜颗粒料给料输送系统。The utility model relates to the technical field of mulch granule material conveying, in particular to a novel pipeline system structure capable of feeding and conveying mulch granule materials quickly and efficiently, in particular to a mulch granule material feeding and conveying system based on a Roots blower.

背景技术Background technique

农用地膜生产车间内在进行地膜生产时根据地膜生产类型的不同其所使用的原料也存在差异,但是从整体上来看地膜原料大多以塑性颗粒料等为主,因此在进行颗粒料的给料输送时均需要通过管道向地膜机等生产设备内部供料。There are also differences in the raw materials used in the production of plastic film in the agricultural plastic film production workshop according to the type of plastic film production, but on the whole, most of the plastic film raw materials are mainly plastic pellets, so when the pellets are fed and conveyed All need to supply materials to the interior of production equipment such as mulch machines through pipelines.

传统的地膜颗粒料在给料输送的过程中一般是利用送料机进行倾倒的方式实现送料、供料,但是这种传统的供料输送方式不仅很难控制尽量的量,而且在输送送料的过程中还容易引起扬尘,导致后续物料进入地膜机设备内部进行使用时对地膜的生产质量存在一定的影响。In the process of feeding and conveying, the traditional mulch pellets generally use the feeder to dump the material to achieve feeding and feeding, but this traditional feeding and conveying method is not only difficult to control the amount as much as possible, but also in the process of conveying and feeding. It is also easy to cause dust, which will have a certain impact on the production quality of the mulching film when the subsequent materials enter the interior of the mulching machine equipment for use.

正因如此,近年来随着地膜生产车间内部的改造,现在很多企业的车间内部采用了单纯的螺旋螺旋输送机配合管道输送地膜颗粒料的方式来实现原料的给料输送,这种情况从一定程度上保证了颗粒料输送过程的相对密闭,但是其最终还是使得颗粒料连带粉尘一同进入到地膜机内部,虽然外在无法看到扬尘,但是进入的粉尘仍然会对地膜的生产质量造成不良影响。Because of this, in recent years, with the internal transformation of plastic film production workshops, many companies now use a simple screw conveyor in conjunction with pipelines to transport plastic film pellets to realize the feeding and transportation of raw materials. To a certain extent, it ensures the relative airtightness of the granular material conveying process, but it eventually makes the granular material enter the mulching machine together with the dust. Although the dust cannot be seen from the outside, the entering dust will still have a negative impact on the production quality of the mulching film. .

因此,如何有效地保证地膜颗粒料的有效地输送的同时来提高车间内部的工作环境以及提升地膜后续制造的品质有着重要的意义。Therefore, it is of great significance to improve the working environment inside the workshop and improve the quality of the subsequent manufacture of the mulching film while effectively ensuring the effective transportation of the mulching film pellets.

为此,本实用新型根据本公司十几年来生产农用地膜的经验及总结梳理车间工人、地膜使用客户的反馈后,提出了一种安装于地膜生产车间内能够地膜颗粒料快速有效地给料输送的新型管路系统结构,用以更好地解决现有技术中存在的问题。Therefore, based on the company's experience in the production of agricultural mulch film for more than ten years, and after summarizing the feedback from workers in the workshop and customers who use mulch film, the utility model proposes a method installed in the mulch film production workshop that can feed and transport mulch particles quickly and efficiently. The new pipeline system structure is used to better solve the problems existing in the prior art.

实用新型内容Utility model content

本实用新型为解决上述技术问题之一,所采用的技术方案是:基于罗茨风机的地膜颗粒料给料输送系统,包括主输料管路、主罗茨风机、进料除尘机构、出料分流机构;所述主输料管路的上游连接进料除尘机构、下游连接出料分流机构,所述进料除尘机构用于接收来自料仓的颗粒料并实现料尘分离,所述出料分流机构的末端连接车间内的地膜生产设备,所述主罗茨风机安装在所述主输料管路上,在所述进料除尘机构的上端配合连接有一粉尘处理机构,所述粉尘处理机构用于实现对颗粒料中分离出的粉尘进行集中处理。In order to solve one of the above-mentioned technical problems, the utility model adopts a technical scheme as follows: a mulch particle material feeding and conveying system based on a Roots blower, including a main conveying pipeline, a main Roots blower, a feeding and dust removal mechanism, and a discharging and discharging mechanism. Diverting mechanism; the upstream of the main conveying pipeline is connected to the feeding dust removal mechanism, and the downstream is connected to the discharging diverting mechanism. The end of the shunt mechanism is connected to the mulch production equipment in the workshop, the main roots blower is installed on the main conveying pipeline, and a dust processing mechanism is matched and connected to the upper end of the feeding dust removal mechanism. The dust processing mechanism uses In order to realize the centralized treatment of the dust separated from the granular material.

在上述任一方案中优选的是,所述进料除尘机构包括固定在车间地面上的落料筒,在所述落料筒的上部一侧固定安装有一沿其圆周切线方向设置的进料通道,所述进料通道与所述落料筒内部相连通设置,在所述进料通道下方的所述落料筒的内侧壁上沿其高度方向固定焊接有一螺旋导料叶片,在所述落料筒的顶部可拆卸的固定设置有一吸尘部,所述吸尘部的外端与外部的所述粉尘处理机构相配合连接,在所述落料筒的底部中心安装有一落料管,所述落料管的末端连接所述主输料管路。In any of the above solutions, preferably, the feeding and dust removal mechanism includes a blanking cylinder fixed on the floor of the workshop, and a feeding channel arranged along the tangential direction of the circumference of the blanking cylinder is fixedly installed on one side of the upper part of the blanking cylinder. , the feeding channel is communicated with the inside of the blanking barrel, and a spiral guide vane is fixedly welded on the inner side wall of the blanking barrel below the feeding channel along its height direction. The top of the barrel is detachably and fixedly provided with a dust suction part, the outer end of the dust suction part is matched and connected with the external dust processing mechanism, and a blanking pipe is installed in the bottom center of the blanking cylinder. The end of the blanking pipe is connected to the main feeding pipeline.

在上述任一方案中优选的是,在所述进料通道连接的上游管路上安装有一颗粒输送风机,所述颗粒输送风机用于将颗粒料以一定的速度输送至所述进料通道内部。In any of the above solutions, preferably, a particle conveying fan is installed on the upstream pipeline connected to the feeding channel, and the particle conveying fan is used to convey the granular material to the inside of the feeding channel at a certain speed.

在上述任一方案中优选的是,所述出料分流机构包括固定安装在所述主输料管路末端的多通分流管,在所述多通分流管的各支管上分别设置有一观察支管,在各所述观察支管的端部均安装有一可拆卸密封盖。In any of the above solutions, it is preferable that the discharging and dividing mechanism includes a multi-pass dividing pipe fixedly installed at the end of the main conveying pipeline, and an observation branch pipe is respectively provided on each branch pipe of the multi-pass dividing pipe. , a detachable sealing cover is installed at the end of each of the observation branch pipes.

在上述任一方案中优选的是,在所述多通分流管的各支管上分别安装有一控料阀门。In any of the above solutions, preferably, a material control valve is respectively installed on each branch pipe of the multi-pass shunt pipe.

在上述任一方案中优选的是,所述粉尘处理机构包括连接在所述吸尘部的出口端的负压吸尘管,在所述负压吸尘管上安装有一变挡式的负压风机,所述负压风机的出口端分别通过外排管路连接车间换气系统。In any of the above solutions, it is preferable that the dust processing mechanism includes a negative pressure dust suction pipe connected to the outlet end of the dust suction part, and a variable-speed negative pressure fan is installed on the negative pressure dust suction pipe , the outlet ends of the negative pressure fans are respectively connected to the workshop ventilation system through the outer discharge pipelines.

在上述任一方案中优选的是,在所述外排管路上并联有一集尘旁路,在所述集尘旁路上安装有一集尘罐,在所述集尘罐内部安装有若干个集尘滤网;在所述外排管路上以及所述集尘旁路上均安装有转换阀。In any of the above solutions, it is preferable that a dust collection bypass is connected in parallel with the outer discharge pipeline, a dust collection tank is installed on the dust collection bypass, and a number of dust collection tanks are installed inside the dust collection tank. A filter screen; a switching valve is installed on the outer discharge pipeline and the dust collection bypass.

在上述任一方案中优选的是,在所述主输料管路上沿颗粒料的输送方向间隔设置有若干个可拆卸安装的分叉管,在各所述分叉管的端部安装有一增程风机,各所述增程风机配合所述主罗茨风机实现对颗粒料的动力输送。In any of the above solutions, it is preferable that a plurality of detachably installed bifurcated pipes are arranged at intervals along the conveying direction of the pellets on the main material conveying pipeline, and a multiplier is installed at the end of each of the bifurcated pipes. Each of the extended-range fans cooperates with the main Roots fan to realize the power transmission of granular materials.

与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:

1、基于罗茨风机的地膜颗粒料给料输送系统以罗茨风机作为主要的输送动力,能够对分离粉尘后的颗粒料实现有效地风力输送,输送效果好,能够保证物料的快速输送给料。1. The Roots blower-based mulching pellet feeding and conveying system uses the Roots blower as the main conveying power, which can effectively convey the pellets after dust separation. .

2、本地膜颗粒料给料输送系统利用落料筒内部的螺旋式送料并配合切线送入来达到将扬尘、颗粒料实现分离的目的,能够实现尘料的分向流动,从而实现进料的少尘化乃至无尘化,提高颗粒料的纯度,提高后期地膜成品的质量。2. The local membrane particle feeding and conveying system uses the spiral feeding inside the blanking cylinder and cooperates with tangential feeding to achieve the purpose of separating the dust and the granular material, and can realize the directional flow of the dust material, so as to realize the feeding efficiency. Less dust or even dust-free, improve the purity of granular materials, and improve the quality of the finished mulch film in the later stage.

3、本地膜颗粒料给料输送系统的进料除尘机构可以实现对颗粒料内扬尘的有效输送,可以选择将扬尘输送至车间换气系统,可以直接利用集尘旁路上的集尘罐实现尘料的收集。3. The feeding and dedusting mechanism of the local membrane pellet feeding and conveying system can realize the effective transportation of the dust in the pellet material. It can choose to transport the dust to the workshop ventilation system, and can directly use the dust collection tank on the dust collection bypass to realize the dust removal. collection of materials.

附图说明Description of drawings

为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中,类似的元件或部件一般由类似的附图标记标识。附图中,各元件或部件并不一定按照实际的比例绘制。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings required for the description of the specific embodiments or the prior art. Similar elements or components are generally identified by similar reference numerals throughout the drawings. In the drawings, each element or component is not necessarily drawn to actual scale.

图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.

图2为本实用新型的局部放大结构示意图。FIG. 2 is a schematic diagram of a partially enlarged structure of the present invention.

图中,1、主输料管路;2、主罗茨风机;3、进料除尘机构;301、落料筒;302、进料通道;303、螺旋导料叶片;304、吸尘部;305、落料管; 4、出料分流机构;401、观察支管;402、可拆卸密封盖;403、控料阀门;5、粉尘处理机构;501、负压吸尘管;502、负压风机;503、外排管路;6、上游管路;7、颗粒输送风机;8、增程风机;9、分叉管;10、车间换气系统;11、集尘旁路;12、集尘罐;13、集尘滤网;14、转换阀。In the figure, 1, the main conveying pipeline; 2, the main Roots blower; 3, the feeding dust removal mechanism; 301, the blanking cylinder; 302, the feeding channel; 303, the spiral guide vane; 305, material blanking pipe; 4, discharge shunt mechanism; 401, observation branch pipe; 402, removable sealing cover; 403, material control valve; 5, dust treatment mechanism; 501, negative pressure suction pipe; 502, negative pressure fan ;503. Outer discharge pipeline; 6. Upstream pipeline; 7. Particle conveying fan; 8. Expansion fan; 9. Bifurcated pipe; 10. Workshop ventilation system; 11. Dust collection bypass; 12. Dust collection Tank; 13. Dust filter; 14. Conversion valve.

具体实施方式Detailed ways

下面将结合附图对本实用新型技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,因此只作为示例,而不能以此来限制本实用新型的保护范围。本实用新型具体结构如图1-2中所示。The embodiments of the technical solutions of the present utility model will be described in detail below with reference to the accompanying drawings. The following embodiments are only used to illustrate the technical solutions of the present invention more clearly, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention. The specific structure of the utility model is shown in Figures 1-2.

实施例1:Example 1:

基于罗茨风机的地膜颗粒料给料输送系统,包括主输料管路1、主罗茨风机2、进料除尘机构3、出料分流机构4;所述主输料管路1的上游连接进料除尘机构3、下游连接出料分流机构4,所述进料除尘机构3用于接收来自料仓的颗粒料并实现料尘分离,所述出料分流机构4的末端连接车间内的地膜生产设备,所述主罗茨风机2安装在所述主输料管路1上,在所述进料除尘机构3的上端配合连接有一粉尘处理机构5,所述粉尘处理机构5用于实现对颗粒料中分离出的粉尘进行集中处理。The mulch pellet feeding and conveying system based on Roots blower includes a main conveying pipeline 1, a main Roots blower 2, a feeding and dust removal mechanism 3, and a discharging and diverting mechanism 4; the upstream connection of the main conveying pipeline 1 The feeding and dust removal mechanism 3 is connected downstream to the discharge distribution mechanism 4. The feed dust removal mechanism 3 is used to receive the granular material from the silo and realize the separation of material and dust. The end of the discharge distribution mechanism 4 is connected to the plastic film in the workshop. Production equipment, the main roots blower 2 is installed on the main conveying pipeline 1, and a dust processing mechanism 5 is connected to the upper end of the feeding dust removal mechanism 3, and the dust processing mechanism 5 is used to realize the The dust separated from the granular material is processed centrally.

在上述任一方案中优选的是,所述进料除尘机构3包括固定在车间地面上的落料筒301,在所述落料筒301的上部一侧固定安装有一沿其圆周切线方向设置的进料通道302,所述进料通道302与所述落料筒301内部相连通设置,在所述进料通道302下方的所述落料筒301的内侧壁上沿其高度方向固定焊接有一螺旋导料叶片303,在所述落料筒301的顶部可拆卸的固定设置有一吸尘部304,所述吸尘部304的外端与外部的所述粉尘处理机构5相配合连接,在所述落料筒301的底部中心安装有一落料管305,所述落料管305的末端连接所述主输料管路1。In any of the above solutions, preferably, the feeding and dust removal mechanism 3 includes a blanking cylinder 301 fixed on the floor of the workshop, and a blanking cylinder 301 is fixedly installed on the upper side of the blanking cylinder 301 along the tangential direction of its circumference. A feeding channel 302, the feeding channel 302 is communicated with the inside of the blanking cylinder 301, and a spiral is fixedly welded along the height direction on the inner side wall of the blanking cylinder 301 below the feeding channel 302. The guide vane 303 has a dust suction part 304 detachably fixed on the top of the blanking cylinder 301 , and the outer end of the dust suction part 304 is connected with the external dust processing mechanism 5 . A blanking tube 305 is installed in the center of the bottom of the blanking cylinder 301 , and the end of the blanking tube 305 is connected to the main conveying pipeline 1 .

以一定的流速进入到进料除尘机构3的进料通道302内部的含尘颗粒料会沿着切线方向进入落料筒301,然后物料会在惯性离心力的作用下沿着螺旋导料叶片303向下流动,进入到吸尘部304的扬尘会在粉尘处理机构5的作用下向上排出,螺旋下降的颗粒料会由落料管305进入到主输料管路1,然后在主罗茨风机2的作用下向下游吹送。The dust-containing granular material entering the feeding channel 302 of the feeding and dust removal mechanism 3 at a certain flow rate will enter the blanking barrel 301 along the tangential direction, and then the material will move along the spiral guide blade 303 under the action of inertial centrifugal force. Downflow, the dust entering the dust collection part 304 will be discharged upwards under the action of the dust processing mechanism 5, and the spirally descending granular materials will enter the main conveying pipeline 1 from the blanking pipe 305, and then the main Roots blower 2 under the action of blowing downstream.

在上述任一方案中优选的是,在所述进料通道302连接的上游管路6上安装有一颗粒输送风机7,所述颗粒输送风机7用于将颗粒料以一定的速度输送至所述进料通道302内部。In any of the above solutions, preferably, a particle conveying fan 7 is installed on the upstream pipeline 6 connected to the feed channel 302, and the particle conveying fan 7 is used to convey the particle material to the Inside the feed channel 302 .

在颗粒输送风机7的作用下可以使得颗粒以一定的速度输送至所述进料通道302内部,便于更好地螺旋离心除尘。Under the action of the particle conveying fan 7, the particles can be conveyed to the inside of the feed channel 302 at a certain speed, so as to facilitate better spiral centrifugal dust removal.

在上述任一方案中优选的是,所述出料分流机构4包括固定安装在所述主输料管路1末端的多通分流管,在所述多通分流管的各支管上分别设置有一观察支管401,在各所述观察支管401的端部均安装有一可拆卸密封盖402。In any of the above solutions, it is preferable that the discharging and dividing mechanism 4 includes a multi-pass dividing pipe fixedly installed at the end of the main conveying pipeline 1, and each branch pipe of the multi-pass dividing pipe is respectively provided with a For the observation branch pipes 401 , a detachable sealing cover 402 is installed at the end of each of the observation branch pipes 401 .

在多通分流管上安装的各支管上安装的各个观察支管401可以便于进行观察各支管上内部的情况。Each observation branch pipe 401 installed on each branch pipe installed on the multi-pass shunt pipe can facilitate the observation of the inside of each branch pipe.

在上述任一方案中优选的是,在所述多通分流管的各支管上分别安装有一控料阀门403。In any of the above solutions, preferably, a material control valve 403 is installed on each branch pipe of the multi-pass shunt pipe, respectively.

控料阀门403可以控制支管的开启,在输送物料的过程中控制物料的流量。The material control valve 403 can control the opening of the branch pipe, and control the flow of the material in the process of conveying the material.

在上述任一方案中优选的是,所述粉尘处理机构5包括连接在所述吸尘部304的出口端的负压吸尘管501,在所述负压吸尘管501上安装有一变挡式的负压风机502,所述负压风机502的出口端分别通过外排管路503连接车间换气系统10。In any of the above solutions, preferably, the dust processing mechanism 5 includes a negative pressure dust suction pipe 501 connected to the outlet end of the dust suction part 304, and a variable-speed dust suction pipe 501 is installed on the negative pressure dust suction pipe 501. The negative pressure blower 502, the outlet ends of the negative pressure blower 502 are respectively connected to the workshop ventilation system 10 through the outer discharge pipeline 503.

负压吸尘管501的负压风机502可以实现将落料筒301内部的扬尘实现快速的向上负压吸引,从而实现颗粒料与扬尘的分离,保证向下游输送的颗粒料的少尘、乃至无尘化,被吸收的扬尘可以直接进入到车间换气系统10内部排出。The negative pressure fan 502 of the negative pressure suction pipe 501 can realize the rapid upward negative pressure suction of the dust inside the blanking cylinder 301, so as to realize the separation of the granular material and the dust, and ensure that the granular material conveyed downstream is less dusty and even Dust-free, the absorbed dust can be directly discharged into the workshop ventilation system 10 .

实施例2:Example 2:

基于罗茨风机的地膜颗粒料给料输送系统,包括主输料管路1、主罗茨风机2、进料除尘机构3、出料分流机构4;所述主输料管路1的上游连接进料除尘机构3、下游连接出料分流机构4,所述进料除尘机构3用于接收来自料仓的颗粒料并实现料尘分离,所述出料分流机构4的末端连接车间内的地膜生产设备,所述主罗茨风机2安装在所述主输料管路1上,在所述进料除尘机构3的上端配合连接有一粉尘处理机构5,所述粉尘处理机构5用于实现对颗粒料中分离出的粉尘进行集中处理。The mulch pellet feeding and conveying system based on Roots blower includes a main conveying pipeline 1, a main Roots blower 2, a feeding and dust removal mechanism 3, and a discharging and diverting mechanism 4; the upstream connection of the main conveying pipeline 1 The feeding and dust removal mechanism 3 is connected downstream to the discharge distribution mechanism 4. The feed dust removal mechanism 3 is used to receive the granular material from the silo and realize the separation of material and dust. The end of the discharge distribution mechanism 4 is connected to the plastic film in the workshop. Production equipment, the main roots blower 2 is installed on the main conveying pipeline 1, and a dust processing mechanism 5 is connected to the upper end of the feeding dust removal mechanism 3, and the dust processing mechanism 5 is used to realize the The dust separated from the granular material is processed centrally.

在上述任一方案中优选的是,所述进料除尘机构3包括固定在车间地面上的落料筒301,在所述落料筒301的上部一侧固定安装有一沿其圆周切线方向设置的进料通道302,所述进料通道302与所述落料筒301内部相连通设置,在所述进料通道302下方的所述落料筒301的内侧壁上沿其高度方向固定焊接有一螺旋导料叶片303,在所述落料筒301的顶部可拆卸的固定设置有一吸尘部304,所述吸尘部304的外端与外部的所述粉尘处理机构5相配合连接,在所述落料筒301的底部中心安装有一落料管305,所述落料管305的末端连接所述主输料管路1。In any of the above solutions, preferably, the feeding and dust removal mechanism 3 includes a blanking cylinder 301 fixed on the floor of the workshop, and a blanking cylinder 301 is fixedly installed on the upper side of the blanking cylinder 301 along the tangential direction of its circumference. A feeding channel 302, the feeding channel 302 is communicated with the inside of the blanking cylinder 301, and a spiral is fixedly welded along the height direction on the inner side wall of the blanking cylinder 301 below the feeding channel 302. The guide vane 303 has a dust suction part 304 detachably fixed on the top of the blanking cylinder 301 , and the outer end of the dust suction part 304 is connected with the external dust processing mechanism 5 . A blanking tube 305 is installed in the center of the bottom of the blanking cylinder 301 , and the end of the blanking tube 305 is connected to the main conveying pipeline 1 .

以一定的流速进入到进料除尘机构3的进料通道302内部的含尘颗粒料会沿着切线方向进入落料筒301,然后物料会在惯性离心力的作用下沿着螺旋导料叶片303向下流动,进入到吸尘部304的扬尘会在粉尘处理机构5的作用下向上排出,螺旋下降的颗粒料会由落料管305进入到主输料管路1,然后在主罗茨风机2的作用下向下游吹送。The dust-containing granular material entering the feeding channel 302 of the feeding and dust removal mechanism 3 at a certain flow rate will enter the blanking barrel 301 along the tangential direction, and then the material will move along the spiral guide blade 303 under the action of inertial centrifugal force. Downflow, the dust entering the dust collection part 304 will be discharged upwards under the action of the dust processing mechanism 5, and the spirally descending granular materials will enter the main conveying pipeline 1 from the blanking pipe 305, and then the main Roots blower 2 under the action of blowing downstream.

在上述任一方案中优选的是,在所述进料通道302连接的上游管路6上安装有一颗粒输送风机7,所述颗粒输送风机7用于将颗粒料以一定的速度输送至所述进料通道302内部。In any of the above solutions, preferably, a particle conveying fan 7 is installed on the upstream pipeline 6 connected to the feed channel 302, and the particle conveying fan 7 is used to convey the particle material to the Inside the feed channel 302 .

在颗粒输送风机7的作用下可以使得颗粒以一定的速度输送至所述进料通道302内部,便于更好地螺旋离心除尘。Under the action of the particle conveying fan 7, the particles can be conveyed to the inside of the feed channel 302 at a certain speed, so as to facilitate better spiral centrifugal dust removal.

在上述任一方案中优选的是,所述出料分流机构4包括固定安装在所述主输料管路1末端的多通分流管,在所述多通分流管的各支管上分别设置有一观察支管401,在各所述观察支管401的端部均安装有一可拆卸密封盖402。In any of the above solutions, it is preferable that the discharging and dividing mechanism 4 includes a multi-pass dividing pipe fixedly installed at the end of the main conveying pipeline 1, and each branch pipe of the multi-pass dividing pipe is respectively provided with a For the observation branch pipes 401 , a detachable sealing cover 402 is installed at the end of each of the observation branch pipes 401 .

在多通分流管上安装的各支管上安装的各个观察支管401可以便于进行观察各支管上内部的情况。Each observation branch pipe 401 installed on each branch pipe installed on the multi-pass shunt pipe can facilitate the observation of the inside of each branch pipe.

在上述任一方案中优选的是,在所述多通分流管的各支管上分别安装有一控料阀门403。In any of the above solutions, preferably, a material control valve 403 is installed on each branch pipe of the multi-pass shunt pipe, respectively.

控料阀门403可以控制支管的开启,在输送物料的过程中控制物料的流量。The material control valve 403 can control the opening of the branch pipe, and control the flow of the material in the process of conveying the material.

在上述任一方案中优选的是,所述粉尘处理机构5包括连接在所述吸尘部304的出口端的负压吸尘管501,在所述负压吸尘管501上安装有一变挡式的负压风机502,所述负压风机502的出口端分别通过外排管路503连接车间换气系统10。In any of the above solutions, preferably, the dust processing mechanism 5 includes a negative pressure dust suction pipe 501 connected to the outlet end of the dust suction part 304, and a variable-speed dust suction pipe 501 is installed on the negative pressure dust suction pipe 501. The negative pressure blower 502, the outlet ends of the negative pressure blower 502 are respectively connected to the workshop ventilation system 10 through the outer discharge pipeline 503.

负压吸尘管501的负压风机502可以实现将落料筒301内部的扬尘实现快速的向上负压吸引,从而实现颗粒料与扬尘的分离,保证向下游输送的颗粒料的少尘、乃至无尘化,被吸收的扬尘可以直接进入到车间换气系统10内部排出。The negative pressure fan 502 of the negative pressure suction pipe 501 can realize the rapid upward negative pressure suction of the dust inside the blanking cylinder 301, so as to realize the separation of the granular material and the dust, and ensure that the granular material conveyed downstream is less dusty and even Dust-free, the absorbed dust can be directly discharged into the workshop ventilation system 10 .

在上述任一方案中优选的是,在所述外排管路503上并联有一集尘旁路11,在所述集尘旁路11上安装有一集尘罐12,在所述集尘罐12内部安装有若干个集尘滤网13;在所述外排管路503上以及所述集尘旁路11上均安装有转换阀14。In any of the above solutions, it is preferable that a dust collection bypass 11 is connected in parallel with the outer discharge pipeline 503, a dust collection tank 12 is installed on the dust collection bypass 11, and the dust collection tank 12 is installed on the dust collection bypass 11. Several dust collecting filters 13 are installed inside; switching valves 14 are installed on the outer discharge pipeline 503 and on the dust collecting bypass 11 .

被向上负压吸引的扬尘也可以通过开启集尘旁路11上的转换阀14来实现将尘土进行集中收集到集尘罐12内部,便于后续进行集中的收集处理或者后续水洗后对其中的少量颗粒料进行重新回收利用。The dust attracted by the upward negative pressure can also be collected by opening the switch valve 14 on the dust collection bypass 11 to collect the dust into the dust collecting tank 12, which is convenient for subsequent centralized collection processing or subsequent washing. The pellets are recycled.

其中,多层集尘滤网13可以起到集中过滤除尘的作用,保证排出气体的达标。Among them, the multi-layer dust collecting filter screen 13 can play the role of centralized filtering and dust removal to ensure that the exhaust gas reaches the standard.

在上述任一方案中优选的是,在所述主输料管路1上沿颗粒料的输送方向间隔设置有若干个可拆卸安装的分叉管9,在各所述分叉管9的端部安装有一增程风机8,各所述增程风机8配合所述主罗茨风机2实现对颗粒料的动力输送。In any of the above solutions, it is preferable that a plurality of detachably installed bifurcated pipes 9 are arranged on the main material conveying pipeline 1 at intervals along the conveying direction of the pellets, and at the end of each of the bifurcated pipes 9 An extended-range fan 8 is installed in the part, and each of the extended-range fans 8 cooperates with the main Roots fan 2 to realize the power conveying of granular materials.

具体工作原理:Specific working principle:

本地膜颗粒料给料输送系统在进行输送物料时其进料通道302安装在与外部料仓相连的管路上启动主罗茨风机2以及进料通道302上的颗粒输送风机7可以将颗粒料以一定的速度输送至进料除尘机构3内部,进入的含尘的颗粒料会在进料除尘机构3内部实现尘、料分离,扬尘会进入到粉尘处理机构5,除尘后的颗粒料会进入到主输料管路1,然后在主罗茨风机2的作用下将颗粒料输送至出料分流机构4,然后经由对应的出料分流机构4输送至对应的地膜机进料设备内部,进而进行地膜吹制制造。When the local membrane pellet feeding and conveying system is conveying materials, its feed channel 302 is installed on the pipeline connected to the external silo, and the main roots blower 2 and the pellet conveying fan 7 on the feed channel 302 are activated, and the pellets can be transported to It is transported to the inside of the feeding dust removal mechanism 3 at a certain speed, and the dust-containing granular material will be separated from the dust in the feeding dust removal mechanism 3. The dust will enter the dust processing mechanism 5, and the dust-removed granular material will enter the The main conveying pipeline 1, and then under the action of the main Roots blower 2, the pellets are transported to the discharge diversion mechanism 4, and then transported to the corresponding mulching machine feeding equipment through the corresponding discharge diversion mechanism 4, and then carry out Film blowing manufacturing.

在整个长度较长的主输料管路1上增加多个增程风机8的主要作用是保证输送过程中的动力,防止因主罗茨风机2动力不足导致的颗粒料输送出现缓慢、延滞的情况,保证输送的流畅性。The main function of adding a plurality of extended-range fans 8 to the main conveying pipeline 1 with a long length is to ensure the power during the conveying process and prevent the slow and delayed particle conveying caused by insufficient power of the main Roots fan 2. situation, to ensure the smoothness of delivery.

以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围,其均应涵盖在本实用新型的权利要求和说明书的范围当中;对于本技术领域的技术人员来说,对本实用新型实施方式所做出的任何替代改进或变换均落在本实用新型的保护范围内。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The technical solutions recorded in the various embodiments are modified, or some or all of the technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the various embodiments of the present invention. All should be included in the scope of the claims and description of the present utility model; for those skilled in the art, any alternative improvements or transformations made to the embodiments of the present utility model fall within the protection scope of the present utility model. .

本实用新型未详述之处,均为本技术领域技术人员的公知技术。The parts not described in detail in the present invention are the well-known technologies of those skilled in the art.

Claims (8)

1.基于罗茨风机的地膜颗粒料给料输送系统,其特征在于:包括主输料管路、主罗茨风机、进料除尘机构、出料分流机构;所述主输料管路的上游连接进料除尘机构、下游连接出料分流机构,所述进料除尘机构用于接收来自料仓的颗粒料并实现料尘分离,所述出料分流机构的末端连接车间内的地膜生产设备,所述主罗茨风机安装在所述主输料管路上,在所述进料除尘机构的上端配合连接有一粉尘处理机构,所述粉尘处理机构用于实现对颗粒料中分离出的粉尘进行集中处理。1. The mulching material feeding and conveying system based on Roots blower is characterized in that: it includes a main conveying pipeline, a main Roots blower, a feeding and dust removal mechanism, and a discharging shunt mechanism; the upstream of the main conveying pipeline It is connected to the feeding dust removal mechanism, and the downstream is connected to the discharging separation mechanism. The feeding dust removal mechanism is used to receive the granular material from the silo and realize the separation of material dust. The end of the discharging separation mechanism is connected to the plastic film production equipment in the workshop. The main roots blower is installed on the main conveying pipeline, and a dust processing mechanism is matched and connected to the upper end of the feeding dust removal mechanism, and the dust processing mechanism is used to realize the concentration of the dust separated from the granular material. deal with. 2.根据权利要求1所述的基于罗茨风机的地膜颗粒料给料输送系统,其特征在于:所述进料除尘机构包括固定在车间地面上的落料筒,在所述落料筒的上部一侧固定安装有一沿其圆周切线方向设置的进料通道,所述进料通道与所述落料筒内部相连通设置,在所述进料通道下方的所述落料筒的内侧壁上沿其高度方向固定焊接有一螺旋导料叶片,在所述落料筒的顶部可拆卸的固定设置有一吸尘部,所述吸尘部的外端与外部的所述粉尘处理机构相配合连接,在所述落料筒的底部中心安装有一落料管,所述落料管的末端连接所述主输料管路。2. The Roots blower-based mulch particle feeding and conveying system according to claim 1, wherein the feeding and dedusting mechanism comprises a blanking cylinder fixed on the workshop floor, and the blanking cylinder is located at the bottom of the blanking cylinder. The upper side is fixedly installed with a feeding channel arranged along the tangential direction of its circumference. The feeding channel is communicated with the inside of the blanking barrel, and is located on the inner side wall of the blanking barrel below the feeding channel. A spiral guide vane is fixedly welded along its height direction, a dust suction part is detachably fixed on the top of the blanking cylinder, and the outer end of the dust suction part is matched and connected with the external dust processing mechanism, A blanking pipe is installed in the center of the bottom of the blanking cylinder, and the end of the blanking pipe is connected to the main conveying pipeline. 3.根据权利要求2所述的基于罗茨风机的地膜颗粒料给料输送系统,其特征在于:在所述进料通道连接的上游管路上安装有一颗粒输送风机,所述颗粒输送风机用于将颗粒料以一定的速度输送至所述进料通道内部。3. The mulch particle feeding and conveying system based on the roots blower according to claim 2, wherein a particle conveying fan is installed on the upstream pipeline connected to the feed channel, and the particle conveying fan is used for The pellets are transported to the inside of the feed channel at a certain speed. 4.根据权利要求3所述的基于罗茨风机的地膜颗粒料给料输送系统,其特征在于:所述出料分流机构包括固定安装在所述主输料管路末端的多通分流管,在所述多通分流管的各支管上分别设置有一观察支管,在各所述观察支管的端部均安装有一可拆卸密封盖。4. The Roots blower-based mulching pellet feeding and conveying system according to claim 3, characterized in that: the discharge distribution mechanism comprises a multi-pass distribution pipe fixedly installed at the end of the main conveying pipeline, An observation branch pipe is respectively provided on each branch pipe of the multi-pass shunt pipe, and a detachable sealing cover is installed on the end of each observation branch pipe. 5.根据权利要求4所述的基于罗茨风机的地膜颗粒料给料输送系统,其特征在于:在所述多通分流管的各支管上分别安装有一控料阀门。5. The Roots blower-based mulching material feeding and conveying system according to claim 4, wherein a material control valve is respectively installed on each branch pipe of the multi-pass shunt pipe. 6.根据权利要求5所述的基于罗茨风机的地膜颗粒料给料输送系统,其特征在于:所述粉尘处理机构包括连接在所述吸尘部的出口端的负压吸尘管,在所述负压吸尘管上安装有一变挡式的负压风机,所述负压风机的出口端分别通过外排管路连接车间换气系统。6. The Roots blower-based mulching pellet feeding and conveying system according to claim 5, characterized in that: the dust processing mechanism comprises a negative pressure dust suction pipe connected to the outlet end of the dust suction part, and the A variable-speed negative pressure fan is installed on the negative pressure suction pipe, and the outlet ends of the negative pressure fan are respectively connected to the ventilation system of the workshop through the outer discharge pipeline. 7.根据权利要求6所述的基于罗茨风机的地膜颗粒料给料输送系统,其特征在于:在所述外排管路上并联有一集尘旁路,在所述集尘旁路上安装有一集尘罐,在所述集尘罐内部安装有若干个集尘滤网;在所述外排管路上以及所述集尘旁路上均安装有转换阀。7 . The mulch particle feeding and conveying system based on the roots blower according to claim 6 , wherein a dust collection bypass is connected in parallel with the outer discharge pipeline, and a dust collection bypass is installed on the dust collection bypass. 8 . The dust canister is provided with a number of dust-collecting filter screens inside the dust-collecting canister; and a switching valve is installed on the outer discharge pipeline and the dust-collecting bypass. 8.根据权利要求7所述的基于罗茨风机的地膜颗粒料给料输送系统,其特征在于:在所述主输料管路上沿颗粒料的输送方向间隔设置有若干个可拆卸安装的分叉管,在各所述分叉管的端部安装有一增程风机,各所述增程风机配合所述主罗茨风机实现对颗粒料的动力输送。8. The mulch pellet feeding and conveying system based on the roots blower according to claim 7, characterized in that: a number of detachable and installed parts are arranged at intervals along the conveying direction of the pellets on the main conveying pipeline. For the fork pipe, an extended-range fan is installed at the end of each of the forked pipes, and each of the extended-range fans cooperates with the main Roots fan to realize the power transmission of the granular material.
CN202220669148.4U 2022-03-26 2022-03-26 Plastic film granule material feed conveying system based on roots's fan Expired - Fee Related CN217024458U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116440570A (en) * 2023-06-19 2023-07-18 史丹利化肥(平原)有限公司 Fertilizer production filter equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116440570A (en) * 2023-06-19 2023-07-18 史丹利化肥(平原)有限公司 Fertilizer production filter equipment
CN116440570B (en) * 2023-06-19 2023-09-26 史丹利化肥(平原)有限公司 Fertilizer production filter equipment

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