CN217021489U - Novel ultra-thin direct-wound structural PI film casing's automated production equipment - Google Patents
Novel ultra-thin direct-wound structural PI film casing's automated production equipment Download PDFInfo
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- CN217021489U CN217021489U CN202123420440.7U CN202123420440U CN217021489U CN 217021489 U CN217021489 U CN 217021489U CN 202123420440 U CN202123420440 U CN 202123420440U CN 217021489 U CN217021489 U CN 217021489U
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Abstract
The utility model provides a novel ultra-thin direct wound structure PI membrane sheathed tube automated production equipment, relates to insulating protective sheath production facility field. A plurality of traction wheels are arranged between the feeding mechanism and the electrostatic spraying glue mechanism in a staggered mode, a heating and baking mechanism is arranged at the next station of the electrostatic spraying glue mechanism, a one-step forming mechanism is arranged at the next station of the heating and baking mechanism, a plurality of traction wheels are arranged between the heating and baking mechanism and the one-step forming mechanism in a parallel mode, a secondary forming mechanism is arranged at the next station of the one-step forming mechanism, a winding mechanism is arranged at the next station of the secondary forming mechanism, and a plurality of traction wheels are arranged between the secondary forming mechanism and the winding mechanism in a staggered mode. The new design idea of non-thermoplastic hot pressing pipe forming is adopted, the double-layer insulating layer sleeve with the thickness of only 0.05mm is realized, the volume is reduced by 80%, the mechanical processing resistance is strong, the pipe forming machine can also be suitable for various extreme environments, meanwhile, the cost of a large number of artificial pipe coiling can be saved in automatic production, the quality consistency is very high, the size is accurate, the thickness is uniform, and the production efficiency is high.
Description
Technical Field
The utility model relates to automatic production equipment for a novel ultrathin direct-wound structural PI (polyimide) film sleeve, and relates to the field of production equipment for insulating protective sleeves.
Background
With the development of science and technology, more new materials and new technologies are applied, various electronic products are also developing towards miniaturization and lightness, and the use of the original insulating material has higher requirements, such as: the insulating layer is required to be thinner, the machine type resistance processing capability is stronger, the extreme environment resistance is stronger, the environmental pollution caused by production and manufacturing is less, the service life is longer, and the like.
The existing insulating sleeve usually adopts an iron-fluorine long sleeve and a silica gel woven sleeve, can play good roles in resisting machine type processing capability and resisting extreme environment, but still has some defects in high and low temperature resistance, friction resistance and bending resistance, and has certain environmental pollution in the production process.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide novel automatic production equipment for a PI film sleeve with an ultrathin direct winding structure aiming at the defects or shortcomings in the prior art, not only solves the technical problem of thinner insulating layers, but also adopts a new design idea of non-hot-plastic hot-pressing tube forming, realizes a double-layer insulating layer sleeve with the thickness of only 0.05mm, reduces the volume by 80%, has small volume and strong machining resistance, can be suitable for various extreme environments, and effectively solves the problems of outer layer protection and insulation of products.
In order to realize the purpose, the utility model adopts the following technical scheme: an automatic production device of a novel ultra-thin direct-wound structural PI film sleeve comprises a feeding mechanism 1, a traction wheel 3, an electrostatic glue spraying mechanism 4, a heating and baking mechanism 5, a one-time forming mechanism 6, a two-time forming mechanism 8 and a winding mechanism 10, the traction wheel 3 sets up a plurality of, the dislocation sets up a plurality of traction wheel 3 between feeding mechanism 1 and the electrostatic spraying gluey mechanism 4, the next station department of electrostatic spraying gluey mechanism 4 sets up the heating and toasts mechanism 5, the next station department of heating and toasting mechanism 5 sets up one shot forming mechanism 6, the heating is toasted and is parallelly set up a plurality of traction wheels 3 between mechanism 5 and the one shot forming mechanism 6, the next station department of one shot forming mechanism 6 sets up post forming mechanism 8, the next station department of post forming mechanism 8 sets up winding mechanism 10, the dislocation sets up a plurality of traction wheels 3 between post forming mechanism 8 and the winding mechanism 10.
The feeding mechanism 1 is a servo motor induction feeding mechanism.
The electrostatic glue spraying mechanism 4 is glue spraying equipment with a static electricity removing effect.
The one-step forming mechanism 6 is internally provided with a forming base 6-1 and a top cover 6-2, the top cover 6-2 is arranged above the feeding end of the forming base 6-1, a feeding layer 6-3 is formed between the forming base 6-1 and the top cover 6-2, the feeding layer 6-3 is of an inclined ladder-shaped structure, and a guide groove material 6-4 is also arranged on the forming base 6-1.
The secondary forming mechanism 8 is internally provided with a first forming guide mechanism 8-1 and a second forming guide mechanism 8-2, the first forming guide mechanism 8-1 is of a conical structure, one end of the second forming guide mechanism 8-2 is of a conical structure, the extension part of the conical end of the second forming guide mechanism 8-2 is of a tubular structure, the top of the tail end of the first forming guide mechanism 8-1 is provided with a first guide rod 8-3, the top of the tail end of the second forming guide mechanism 8-2 is provided with a second guide rod 8-4, the tail end of the second forming guide mechanism 8-2 is provided with a first cylinder receiving ring 8-5, and the transition part of the conical end of the second forming guide mechanism 8-2 and the pipe body is provided with a second cylinder receiving ring 8-6.
The sections of the first cylinder collecting ring 8-5 and the second cylinder collecting ring 8-6 are trapezoidal.
And a hot-pressing baking machine is arranged in the secondary forming mechanism 8.
The winding mechanism 10 is a servo motor driven winding mechanism.
The winding mechanism 10 is provided with a cutting mechanism.
The traction wheel 3 is driven by a motor.
After the technical scheme is adopted, the utility model has the beneficial effects that: the PI film sleeve pipe of production has not only solved the more thin technical problem of insulating layer, and adopted the new design thinking of non-thermoplastic formula hot pressing one-tenth pipe, realize the double insulation layer sleeve pipe that thickness is only 0.05mm, reduce 80% volume, the product is not only small, anti machining ability is strong, can also be applicable to various extreme environment, the outer protection of product and insulating problem have effectively been solved, the cost of a large amount of artifical reelpipes can be practiced thrift in automatic production simultaneously, the cost is more than the mode cheapness 70% of current conventional artifical rolling, and the quality uniformity is very high, and the size is accurate, thickness is even, and production efficiency is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of the architecture of the present invention;
FIG. 2 is a schematic structural view of a one-time molding mechanism 6 according to the present invention;
FIG. 3 is a sectional view taken along line A-A at B in FIG. 2;
FIG. 4 is a schematic view of the operation of the secondary molding mechanism 8 according to the present invention;
FIG. 5 is a schematic view showing the structure of the first molding guide mechanism 8-1 according to the present invention;
fig. 6 is a schematic structural view of the second forming guide 8-2 of the present invention.
Description of reference numerals: the device comprises a feeding mechanism 1, a material 2, a traction wheel 3, an electrostatic glue spraying mechanism 4, a heating and baking mechanism 5, a primary forming mechanism 6, a primary pipe blank 7, a secondary forming mechanism 8, a finished film sleeve 9, a winding mechanism 10, a forming base 6-1, a top cover 6-2, a feeding layer 6-3, a guide groove material 6-4, a first forming guide mechanism 8-1, a second forming guide mechanism 8-2, a first guide rod 8-3, a second guide rod 8-4, a first collecting ring 8-5 and a second collecting ring 8-6.
Detailed Description
Referring to fig. 1 to 6, the technical solution adopted by the present embodiment is: an automatic production device of a novel ultra-thin direct-wound structural PI film sleeve comprises a feeding mechanism 1, a traction wheel 3, an electrostatic spraying glue mechanism 4, a heating and baking mechanism 5, a one-step forming mechanism 6, a secondary forming mechanism 8 and a winding mechanism 10, wherein the traction wheel 3 is provided with a plurality of traction wheels 3, a plurality of traction wheels 3 are arranged between the feeding mechanism 1 and the electrostatic spraying glue mechanism 4 in a staggered manner, the heating and baking mechanism 5 is arranged at the next station of the electrostatic spraying glue mechanism 4, the one-step forming mechanism 6 is arranged at the next station of the heating and baking mechanism 5, the plurality of traction wheels 3 are arranged between the heating and baking mechanism 5 and the one-step forming mechanism 6 in parallel, the secondary forming mechanism 8 is arranged at the next station of the one-step forming mechanism 6, the winding mechanism 10 is arranged at the next station of the secondary forming mechanism 8, the plurality of traction wheels 3 are arranged between the secondary forming mechanism 8 and the winding mechanism 10 in a staggered manner, the feeding mechanism 1 is a servo motor induction feeding mechanism, the electrostatic glue spraying mechanism 4 is glue spraying equipment with a static electricity removing effect, a forming base 6-1 and a top cover 6-2 are arranged in the one-time forming mechanism 6, the top cover 6-2 is arranged above the feeding end of the forming base 6-1, a feeding material layer 6-3 is formed between the forming base 6-1 and the top cover 6-2, the feeding material layer 6-3 is of an inclined ladder-shaped structure, a guide groove material 6-4 is further arranged on the forming base 6-1, a first forming guide mechanism 8-1 and a second forming guide mechanism 8-2 are arranged in the secondary forming mechanism 8, the first forming guide mechanism 8-1 is of a cone-shaped structure, one end of the second forming guide mechanism 8-2 is of a cone-shaped structure, the extension part of the cone-shaped end of the second forming guide mechanism is of a tubular structure, and a first guide rod 8-3 is arranged at the top of the tail end of the first forming guide mechanism 8-1, the top of the tail end of the second forming guide mechanism 8-2 is provided with a second guide rod 8-4, the tail end of the second forming guide mechanism 8-2 is provided with a first cylinder receiving ring 8-5, the center of the first cylinder receiving ring 8-5 is overlapped with the axial lead of the fixed end of the second guide rod 8-4, the transition position of the conical end of the second forming guide mechanism 8-2 and the pipe body is provided with a second cylinder receiving ring 8-6, and the cross sections of the first cylinder receiving ring 8-5 and the second cylinder receiving ring 8-6 are trapezoidal.
Further, a hot-pressing baking machine is arranged in the secondary forming mechanism 8.
Further, the winding mechanism 10 is a servo motor driven winding mechanism.
Further, a cutting mechanism is arranged on the winding mechanism 10.
Further, the traction wheel 3 is driven by a motor.
The production process of the automatic production of the novel ultrathin direct-wound structural PI film casing comprises the following steps:
firstly, the material 2 is sent out by a feeding mechanism 1 and is pressed by a traction wheel 3 and then is sent into an electrostatic spraying glue mechanism 4;
secondly, the material 2 is sprayed and processed in the electrostatic glue spraying mechanism 4 and then is sent into the heating and baking mechanism 5;
thirdly, the material 2 is heated and baked in the heating and baking mechanism 5 to complete the glue attachment of the material 2;
fourthly, the material 2 with the glue is flatly supported by a traction wheel 3 and is sent into a one-time forming mechanism 6, the material 2 enters a material feeding layer 6-3, and is gradually rolled into a primary tube blank 7 which is not in a closed tube shape along a guide groove material 6-4;
fifthly, the primary tube blank 7 is sent into a secondary forming mechanism 8 and is firstly connected with a first forming guide mechanism 8-1, and the pipe billet is kept in an unclosed state under the action of the first guide rod 8-3, the diameter of the front port of the primary pipe billet 7 is continuously reduced under the extrusion action of the first forming guide mechanism 8-1 and the mechanism shell, and enters a first tube collecting ring 8-5 under the traction of traction wheels 3 at two sides, the opening of a tube blank 7 is kept in an opening state under the action of a second guide rod 8-4, the diameter is further reduced and enters a second tube collecting ring 8-6 through the extrusion of a second forming guide mechanism 8-2 and a shell in the advancing process, the opening is extruded and folded by the second tube collecting ring 8-6 at the moment, and the tube blank continues to move forwards along the tube body part of the second forming guide mechanism 8-2, hot-pressing and bonding each layer of film of the pipe body into a finished film sleeve 9 under the baking of a hot-pressing baking machine in a secondary forming mechanism 8;
sixthly, the finished film sleeve 9 is sent out from the secondary forming mechanism 8, pressed and flattened by a plurality of traction wheels 3 which are arranged in a staggered mode, and then sent into a rolling mechanism 10 to be rolled and stored.
The working principle of the utility model is as follows: the material 2 is sent out by a feeding mechanism 1 and is supported and pressed by a traction wheel 3 and then is sent into an electrostatic glue spraying mechanism 4, a heating and baking mechanism 5 and a primary forming mechanism 6 in sequence, a film is extruded into a ring shape in the primary forming mechanism 6 and is folded into a primary pipe blank 7 with a large diameter and an unsealed pipe shape, the primary pipe blank 7 is sent into a secondary forming mechanism 8, the film is gradually shrunk to a pipe shape with a required size from the large diameter pipe shape in the secondary forming mechanism 8, all layers of films of the pipe body are thermally pressed and bonded into a finished film sleeve 9 by a hot pressing and baking machine in the pipe body, the finished film sleeve 9 is sent out from the secondary forming mechanism 8 and is supported and flattened by a plurality of staggered traction wheels 3 and then is sent into a rolling mechanism 10 for rolling and storage, the finished film sleeve 9 is cut by a cutting mechanism after rolling, the thickness of the finished film sleeve 9 is 0.05mm, the finished film sleeve 9 after glue spraying and hot pressing is a double-layer insulating sleeve, the volume is smaller, and through secondary forming, the machining resistance, the wear resistance, the high and low temperature resistance and the bending resistance are better, the service life is longer, and the synchronous driving matching of the transmission structures ensures that the product has more accurate size, uniform thickness and high production efficiency, and meanwhile, the production process has less environmental pollution.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. The utility model provides a novel ultra-thin direct winding structure PI membrane sheathed tube automated production equipment which characterized in that: it comprises a feeding mechanism (1), a traction wheel (3), an electrostatic glue spraying mechanism (4), a heating and baking mechanism (5), a primary forming mechanism (6), a secondary forming mechanism (8) and a winding mechanism (10), traction wheel (3) set up a plurality of, the dislocation sets up a plurality of traction wheel (3) between feeding mechanism (1) and electrostatic spraying rubber mechanism (4), electrostatic spraying rubber mechanism (4) next station department sets up heating and toasts mechanism (5), heating and toast mechanism (5) next station department and set up one shot forming mechanism (6), heating and toast and set up a plurality of traction wheel (3) between mechanism (5) and one shot forming mechanism (6) in parallel, one shot forming mechanism (6) next station department sets up secondary forming mechanism (8), secondary forming mechanism (8) next station department sets up winding mechanism (10), the dislocation sets up a plurality of traction wheel (3) between secondary forming mechanism (8) and winding mechanism (10).
2. The automatic production equipment of the novel ultrathin direct-wound structural PI film sleeve pipe as claimed in claim 1, wherein the automatic production equipment comprises: the feeding mechanism (1) is a servo motor induction feeding mechanism.
3. The automatic production equipment of the novel ultrathin direct-wound structural PI film sleeve pipe as claimed in claim 1, wherein the automatic production equipment comprises: the electrostatic glue spraying mechanism (4) is glue spraying equipment with a static electricity removing effect.
4. The automatic production equipment of the novel ultrathin direct-wound structural PI film sleeve pipe as claimed in claim 1, wherein the automatic production equipment comprises: the forming mechanism is characterized in that a forming base (6-1) and a top cover (6-2) are arranged in the one-step forming mechanism (6), the top cover (6-2) is arranged above the feeding end of the forming base (6-1), a feeding layer (6-3) is formed between the forming base (6-1) and the top cover (6-2), the feeding layer (6-3) is of an inclined step-shaped structure, and a guide groove material (6-4) is further arranged on the forming base (6-1).
5. The automatic production equipment of the novel ultra-thin direct winding structure PI film sleeve of claim 1, characterized in that: the secondary forming mechanism (8) is internally provided with a first forming guide mechanism (8-1) and a second forming guide mechanism (8-2), the first forming guide mechanism (8-1) is of a conical structure, one end of the second forming guide mechanism (8-2) is of a conical structure, an extension part of a conical end of the second forming guide mechanism is of a tubular structure, a first guide rod (8-3) is arranged at the top of the tail end of the first forming guide mechanism (8-1), a second guide rod (8-4) is arranged at the top of the tail end of the second forming guide mechanism (8-2), a first cylinder collecting ring (8-5) is arranged at the tail end of the second forming guide mechanism (8-2), and a second cylinder collecting ring (8-6) is arranged at the transition part of the conical end of the second forming guide mechanism (8-2) and the pipe body.
6. The automatic production equipment of the novel ultra-thin direct winding structure PI film sleeve pipe of claim 5, wherein: the sections of the first cylinder collecting ring (8-5) and the second cylinder collecting ring (8-6) are trapezoidal.
7. The automatic production equipment of the novel ultra-thin direct winding structure PI film sleeve of claim 1, characterized in that: and a hot-pressing baking machine is arranged in the secondary forming mechanism (8).
8. The automatic production equipment of the novel ultrathin direct-wound structural PI film sleeve pipe as claimed in claim 1, wherein the automatic production equipment comprises: the winding mechanism (10) is driven by a servo motor.
9. The automatic production equipment of the novel ultrathin direct-wound structural PI film sleeve pipe as claimed in claim 1, wherein the automatic production equipment comprises: the winding mechanism (10) is provided with a cutting mechanism.
10. The automatic production equipment of the novel ultrathin direct-wound structural PI film sleeve pipe as claimed in claim 1, wherein the automatic production equipment comprises: the traction wheel (3) is driven by a motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123420440.7U CN217021489U (en) | 2021-12-31 | 2021-12-31 | Novel ultra-thin direct-wound structural PI film casing's automated production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123420440.7U CN217021489U (en) | 2021-12-31 | 2021-12-31 | Novel ultra-thin direct-wound structural PI film casing's automated production equipment |
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| Publication Number | Publication Date |
|---|---|
| CN217021489U true CN217021489U (en) | 2022-07-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123420440.7U Active CN217021489U (en) | 2021-12-31 | 2021-12-31 | Novel ultra-thin direct-wound structural PI film casing's automated production equipment |
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| Country | Link |
|---|---|
| CN (1) | CN217021489U (en) |
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2021
- 2021-12-31 CN CN202123420440.7U patent/CN217021489U/en active Active
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