CN217020836U

CN217020836U - Automatic plate tile production equipment

Info

Publication number: CN217020836U
Application number: CN202220453086.3U
Authority: CN
Inventors: 陶守宝; 邵利; 徐睿; 周涛; 汪宏军; 刘强
Original assignee: Huaxin Equipment Manufacturing Co ltd; Huaxin Cement Co Ltd
Current assignee: Huaxin Equipment Manufacturing Co ltd; Huaxin Cement Co Ltd
Priority date: 2022-03-03
Filing date: 2022-03-03
Publication date: 2022-07-22
Anticipated expiration: 2032-03-03

Abstract

The utility model aims to provide automatic plate tile production equipment which comprises a tail wheel section intermediate frame (2) and a head wheel section intermediate frame (10), wherein one end of the tail wheel section intermediate frame (2) is connected with one end of the head wheel section intermediate frame (10) through a bolt, the other end of the tail wheel section intermediate frame (2) is provided with a redirection roller set (1), the other end of the head wheel section intermediate frame (10) is provided with a motor speed reducer (12), an output shaft of the motor speed reducer (12) is connected with a transmission roller set (13), a PVC smooth surface conveying belt (4) is arranged between the redirection roller set (1) and the transmission roller set (13), the bottoms of the tail wheel section intermediate frame (2) and the head wheel section intermediate frame (10) are provided with upright columns (11), the upright columns (11) are fixed on a base (17), buffer roller systems are respectively arranged above the tail wheel section intermediate frame (2) and the head wheel section intermediate frame (10), and an edge blocking frame (14) is arranged on the inner side below the buffer roller systems, an anti-overflow apron board (15) is fixed on the edge blocking frame (14).

Description

Automatic plate tile production equipment

Technical Field

The utility model belongs to the technical field of building materials, and particularly relates to automatic plate tile production equipment suitable for preparing plates on a high-density cement plate production line.

Background

At present, the high-density cement board production line mostly depends on vibration or only depends on the self weight of materials to be poured into a mould, and then is matched with a pressurizing procedure to be extruded and formed.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide automatic plate tile production equipment suitable for batch production operation.

The utility model adopts the following technical scheme: the mature belt type transmission is adopted, the head wheel is utilized to drive the PVC smooth surface conveyor belt to complete the rolling of the blank in the process of conveying the blank by matching with the rolling roller system above and the anti-overflow skirtboards on two sides, and the rolling roller system is of an adjustable buffer type structure, so that the height of the rolling roller system can be adjusted in real time according to requirements, and the requirement of adjusting the thickness of the formed blank is met.

The belt transmission is a conventional belt conveyor structure and comprises a head, a tail wheel, a middle frame, a belt, a buffer bed, a lower carrier roller and the like.

The belt adopts PVC plain noodles conveyer belt because of considering that high density cement has certain viscidity, and in order to control panel width, prevents that the material is excessive, installs anti-overflow skirtboard on intermediate shelf.

The middle frame adopts a standard knot structure, the number of middle sections can be increased as required, the head and tail sections of the middle frame are mainly used for placing head and tail wheels, and the middle frame is provided with a tensioning adjusting structure, so that the functions of deviation adjustment, tensioning and the like of the PVC conveying belt can be realized; the upper surface of the middle frame is mainly used for mounting a rolling roller system and an anti-overflow apron plate; waist holes are formed in the vertical surfaces of the middle frames which are oppositely arranged at the two sides and used for installing the buffer bed, and the height of the buffer bed can be adjusted according to requirements; the lower surface of the middle frame is mainly used for mounting a lower carrier roller and an upright post.

The horizontal brace rod in buffering bed bottom mainly used fixes the buffering strip, and is connected with middle frame, and the vertical brace rod in top mainly used bearing, fixed buffering strip can select 6 groups or 8 groups of buffering strip installation uses according to the demand.

The rolling roller system mainly comprises three parts, namely a buffer upright post, a roller and a roller frame, adopts a modular structure, and can meet the use requirements of different sections and different heights only by adjusting the quantity of the gaskets. The base below the buffer upright post is fixed on the middle frame, the base is connected with a double-head screw rod through threads, and the bottom of the screw rod is provided with multiple layers of adjusting gaskets which can be used for adjusting the height of the roller. Two sections of springs are sleeved above the gasket, the middle parts of the two sections of springs clamp the roller frame, nuts are used at the top to give pre-pressure to the springs, and the pre-pressure applied to the springs is larger when the nuts are screwed down.

Functional modules such as cement board surface water spraying, rolling roller cleaning and the like can also be added at the rolling roller system, so that the use efficiency of products is further improved, the surface quality of finished products is improved, and functions such as embossing and the like can be added by matching with the requirements of customers after the products are formed.

The concrete structure is as follows:

an automatic plate tile production device comprises a tail wheel section intermediate frame and a head wheel section intermediate frame, wherein one end of the tail wheel section intermediate frame is connected with one end of the head wheel section intermediate frame through a bolt, a redirection roller set is arranged at the other end of the tail wheel section intermediate frame, a motor speed reducer is arranged at the other end of the head wheel section intermediate frame, an output shaft of the motor speed reducer is connected with a transmission roller set, a PVC smooth surface conveying belt is arranged between the redirection roller set and the transmission roller set, stand columns are arranged at the bottoms of the tail wheel section intermediate frame and the head wheel section intermediate frame and fixed on a base, buffer roller systems are respectively arranged above the tail wheel section intermediate frame and the head wheel section intermediate frame, an edge blocking frame is arranged on the inner side below the buffer roller systems, and an anti-overflow apron board is fixed on the edge blocking frame.

Furthermore, one end of the tail wheel section middle frame, which is close to the bend roller group, is provided with a tensioning adjusting device.

Furthermore, a sweeper is arranged at one end, close to the transmission roller set, of the head wheel section middle frame.

Furthermore, the buffer roller system comprises a cushion block, a scraper blade, a brush, a water spraying device, an upper roller frame, a first spring, a second spring, a double-end stud, a nut, a pressing plate and a support, wherein the cushion block is located below the double-end stud, the scraper blade is located on two sides of the double-end stud, the brush is located on one side of the scraper blade, the water spraying device is located at the top end of the scraper blade, two ends of the upper roller frame are respectively connected with the double-end stud, the first spring and the second spring are sleeved on the double-end stud and respectively located on the upper side and the lower side of the upper roller frame, the pressing plate is connected with the support, and the nut is located above the pressing plate.

Furthermore, a rolling roller is arranged below the upper roller frame.

Furthermore, a buffer support is arranged at the bottom of the rolling roller, and a plurality of buffer strips are arranged on the buffer support.

Further, a lower carrier roller assembly is arranged below the buffer bracket.

Furthermore, the anti-overflow skirtboard comprises a main lip pair and an auxiliary lip pair, wherein the main lip pair is tightly attached to the rolling roller, and the auxiliary lip pair is abutted against the side edge of the PVC conveying belt.

The utility model has the following beneficial effects:

1. the utility model has convenient use and high production efficiency: the utility model can quickly roll the high-density cement dough material into a plate meeting the width and thickness requirements in batch production, thereby effectively improving the production efficiency.

2. The utility model adopts modular design and manufacture, has extremely high interchangeability and universality, is convenient to maintain, and can be spliced and improved when a user needs to improve the productivity.

Drawings

FIG. 1 is a schematic view of the structure of the present invention;

FIG. 2 is a sectional view taken along line A-A of FIG. 1;

wherein: 1-redirecting roll sets; 2-a tail wheel section intermediate frame; 3-a tensioning adjustment device; 4-PVC smooth conveyer belt; 5-lower idler assembly; 6, a cushion block; 7-a scraper; 8-brush; 9-a water spraying device; 10-head wheel section middle frame; 11-upright post; 12-a motor reducer; 13-driving roller set; 14-a flange frame; 15-spill-proof skirtboard; 16-upper roll stand; 17-a base; 18-a buffer strip; 19-a buffer support; 20-rolling rollers; 21-spring one; 22-spring two; 23-a stud; 24-a nut; 25-pressing plate; 26-a scaffold; 27-sweeper.

Detailed Description

For a more clear understanding of the technical features, objects and effects of the present invention, embodiments of the present invention will now be described in detail with reference to the accompanying drawings.

A main body frame of automatic plate tile production equipment mainly comprises a tail wheel section middle frame 2, a head wheel section middle frame 10, an upright post 11 and a base 17; the redirection roller set 1 and the tensioning adjusting device 2 are arranged at one end of a tail wheel middle frame, the transmission roller set 13, the sweeper 27 and the motor reducer 12 are arranged at one end of a head wheel middle frame, the head wheel middle frame and the tail wheel middle frame are connected through bolts, and the bottom supporting position is fixed on a base 17 through an upright post 11. A buffer roller system is arranged above the middle frame and consists of a cushion block 6, a scraper 7, a hairbrush 8, a water spraying device 9, an upper roller frame 16, a first spring 21, a second spring 22, a double-end stud 23, a nut 24, a pressing plate 25 and a support 26. A flange frame 14 is arranged on the inner side below the buffer roller system, and an anti-overflow apron plate 15 is fixed on the flange frame; the PVC smooth surface conveyor belt is arranged between the transmission roller 13 and the turnabout roller 1, and a buffer bed consisting of a buffer strip 18 and a buffer bracket 19 is arranged below the conveyor belt; lower supporting roller assemblies 5 are arranged below the buffer bed at intervals of a certain size.

The tail wheel section middle frame 2 and the head wheel section middle frame 10 are provided with a plurality of mounting holes for mounting buffer roller systems, the buffer roller systems can be arranged at intervals or combined into two groups as shown in the figure, and each group is arranged in a plurality of ways, or buffer roller system modules are added, so that the buffer roller system is suitable for different working conditions. In the buffer roller system, due to the dead weight of the rolling roller 20 and the upper roller frame 16, initial pressure is provided for the first spring 21, the nut 24 presses the pressing plate 25, the pressing plate is fixed on the bracket 26 through the bolt, and the bracket 26 is provided with a longitudinal waist hole, so that the guide effect can be realized on one hand, different pressing forces can be set conveniently on the other hand, and the thickness of a finished product can be controlled. In addition, the tail part is a feeding end, most of the materials are plastic mass materials, so that the height of the buffer roller system is gradually reduced from the side of the turnabout roller to the side of the transmission roller, the plates are gradually rolled and formed, the height of the rolling roller system is mainly adjusted by the cushion block 6, and the rollers and the roller frame are standard parts, so that the interchangeability is improved. Because of the material still has certain viscidity on having plastic's basis, and the surface is dry more easily, can produce the sclerosis phenomenon after the drying, so be provided with scraper blade 7 respectively at buffer roll system both ends and be used for in time clearing up roller face impurity with brush 8, guarantee the roughness of roll extrusion back face, and go up roller frame department and still can set up water jet equipment, prevent the face mummification.

The buffering bed composed of the buffering strips 18 and the buffering support 19 is characterized in that waist holes are formed in the surface of the buffering support 19 and are suitable for installing a plurality of groups of buffering strips 18, the attached drawing shows that more groups of buffering strips can be installed in the state of installing 6 groups of buffering strips, and the thickness fluctuation of a finished product plate is reduced. The buffer bed can also be adjusted in height direction and axial direction.

The tensioning device which is adjusted by the screw rod is installed at the bend pulley 1, the position of the bend pulley can be finely adjusted and corrected, and meanwhile, the bend pulley 1 and the transmission pulley 13 are both of drum-shaped structures, so that the PVC conveying belt can be prevented from deviating.

The sweeper 27 can clean a PVC smooth belt and prevent materials from being adhered to each other.

The anti-overflow skirtboard is provided with two lip pairs, the main lip pair is tightly attached to the rolling roller 20, the width of the plate is controlled, the material is prevented from overflowing, the auxiliary lip pair is lightly abutted to the side edge of the PVC conveying belt, and the dual anti-overflow effect can be achieved. The spill skirt 15 is mounted on the edge frame 14 and the length of the spill skirt extending beyond the edge frame can be adjusted to achieve optimum results.

The rolling roller can be a steel roller or a ceramic roller, and besides a smooth surface, the rolling roller can also be made into a roller surface with grains on the surface, so that the requirement of plate embossing is met.

While the embodiments of this patent have been described in connection with the above drawings, it will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made herein without departing from the spirit and scope of the utility model as defined by the appended claims and their equivalents.

Claims

1. An automatic plate tile production equipment which is characterized in that: the anti-overflow device comprises a tail wheel section intermediate frame (2) and a head wheel section intermediate frame (10), one end of the tail wheel section intermediate frame (2) is connected with one end of the head wheel section intermediate frame (10) through a bolt, a redirection roller set (1) is arranged at the other end of the tail wheel section intermediate frame (2), a motor reducer (12) is arranged at the other end of the head wheel section intermediate frame (10), an output shaft of the motor reducer (12) is connected with a transmission roller set (13), a PVC smooth surface conveyor belt (4) is arranged between the redirection roller set (1) and the transmission roller set (13), upright columns (11) are arranged at the bottoms of the tail wheel section intermediate frame (2) and the head wheel section intermediate frame (10), the upright columns (11) are fixed on a base (17), buffer roller systems are respectively arranged above the tail wheel section intermediate frame (2) and the head wheel section intermediate frame (10), an edge blocking frame (14) is arranged on the inner side below each buffer roller system, and an anti-overflow apron board (15) is fixed on each edge blocking frame (14).

2. An automatic tile production apparatus according to claim 1, wherein: and one end of the tail wheel section middle frame (2) close to the direction-changing roller set (1) is provided with a tensioning adjusting device (3).

3. An automatic tile production apparatus according to claim 2, wherein: and a sweeper (27) is arranged at one end of the head wheel section middle frame (10) close to the transmission roller group (13).

4. An automatic tile production apparatus according to claim 3, wherein: the buffer roller system comprises a cushion block (6), a scraper (7), a brush (8), a water spraying device (9), an upper roller frame (16), a first spring (21), a second spring (22), a stud (23), a nut (24), a pressing plate (25) and a support (26), wherein the cushion block (6) is located below the stud (23), the scraper (7) is located on two sides of the stud (23), the brush (8) is located on one side of the scraper (7), the water spraying device (9) is located on the top end of the scraper (7), two ends of the upper roller frame (16) are respectively connected with the stud (23), the first spring (21) and the second spring (22) are sleeved on the stud (23) and are respectively located on the upper side and the lower side of the upper roller frame (16), the pressing plate (25) is connected with the support (26), and the nut (24) is located above the pressing plate (25).

5. An automatic tile production apparatus according to claim 4, wherein: a rolling roller (20) is arranged below the upper roller frame (16).

6. An automatic tile production apparatus according to claim 5, wherein: the bottom of the rolling roller (20) is provided with a buffer support (19), and the buffer support (19) is provided with a plurality of buffer strips (18).

7. An automatic tile production apparatus according to claim 6, wherein: a lower supporting roller assembly (5) is arranged below the buffer bracket (19).

8. An automatic tile production apparatus according to claim 7, wherein: the anti-overflow skirtboard (15) comprises a main lip pair and an auxiliary lip pair, wherein the main lip pair is tightly attached to the rolling roller, and the auxiliary lip pair is abutted against the side edge of the PVC conveying belt.