CN217008917U - Difficult-to-fix type transformer magnetic core rubber coating machine - Google Patents

Abstract

The utility model discloses a difficult-to-fix transformer magnetic core gluing machine, which comprises: the mounting frame comprises a base and a vertical supporting frame which is arranged on the base and is vertical to the base; the material storage mechanism is arranged on the left side of the upper part of the vertical support frame and is used for placing the adhesive tape roll; the adhesive tape feeding mechanism is arranged at the top of the base, is butted with the feeding end of the material storing mechanism and is used for assisting in feeding; the cutter mechanism is arranged on the top of the base and corresponds to the feeding end of the adhesive tape feeding mechanism, and is used for cutting the adhesive tape; the clamping follow-up mechanism is arranged on the right side of the top of the base and used for clamping a magnetic core of the transformer; a rubber coating and rolling mechanism; according to the utility model, the following clamping mechanism and the rolling and laminating mechanism are added on the packaging machine, so that semi-automatic operation is realized, the efficiency is improved, the operation is simple, bubbles are small after encapsulation, the consistency is good, semi-automation is realized, and the efficiency is high.

Description

Difficult-to-fix type transformer magnetic core rubber coating machine

Technical Field

The utility model relates to the technical field of rubber coating equipment, in particular to a difficult-to-fix transformer magnetic core wrapping machine.

Background

The transformer comprises a framework, a coil wound on the framework, a left magnetic core and a right magnetic core, wherein the framework wound with the coil is usually called the framework coil for short, the left magnetic core and the right magnetic core are assembled in a middle hole of the framework to form a magnetic core framework, and the magnetic core framework finishes the assembly of the transformer by using a packing tape. The framework of the transformer comprises a winding body and two connecting bodies, the winding body is generally in an I shape, the winding body comprises a winding groove located in the middle and used for winding a coil and bonding parts located at two ends of the winding groove, and a through middle hole for the magnetic core to penetrate into is formed in the winding body. The two connectors are respectively connected to the bonding parts of the winding body, and the bottom surfaces of the connectors are connected with pins perpendicular to the connectors; the magnetic core comprises a U-shaped body and center columns connected to the bottom surface of the U-shaped body, namely three connecting columns are formed in a conformal mode, and when the magnetic core is assembled, the center columns of the left magnetic core and the right magnetic core are inserted into the center holes from the left side and the right side of the winding body respectively, so that the bottom surface of the U-shaped body is attached to the bonding portion of the framework; the two outer columns of the left magnetic core penetrate through two sides of the bonding part and are respectively and firmly bonded with the outer columns of the right magnetic core which are opposite to each other to form a Chinese character 'ri' shape in a surrounding way, and the glue dispensing of the magnetic core is carried out in two operation modes at present, wherein one mode is that the glue dispensing of the middle column is completed before the left magnetic core and the right magnetic core are inserted into the middle hole, and the other mode is that the glue dispensing is carried out on the butt joint of the two outer columns after the inserted magnetic core is inserted and the glue coating is completed on the inserted magnetic core

At present, the transformer magnetic core glue coating machine difficult to fix in the technology is generally manual glue coating, and has the problems of low efficiency, large bubbles, difficult quality guarantee, easy occurrence of glue coating deflection, large bubbles and the like, so the transformer magnetic core glue coating machine difficult to fix is provided.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a transformer magnetic core rubber wrapping machine which is not easy to fix and solves the problems in the background art.

In order to achieve the purpose, the utility model provides the following technical scheme: a difficult fixed transformer magnetic core rubber coating machine includes:

the mounting frame comprises a base and a vertical supporting frame which is arranged on the base and is perpendicular to the base;

the material storage mechanism is arranged on the left side of the upper part of the vertical support frame and is used for placing the adhesive tape roll;

the adhesive tape feeding mechanism is arranged at the top of the base, is butted with the feeding end of the material storing mechanism and is used for assisting in feeding;

the cutter mechanism is arranged on the top of the base, corresponds to the feeding end of the adhesive tape feeding mechanism and is used for cutting the adhesive tape;

the clamping follow-up mechanism is arranged on the right side of the top of the base and used for clamping a magnetic core of the transformer;

the rubber coating and rolling mechanism is arranged on the right side of the top of the base, corresponds to the clamping follow-up mechanism and is used for driving the transformer magnetic core to rotate to coat the rubber belt;

the rolling and laminating mechanism is arranged on the right side of the upper part of the vertical supporting frame, and the lower pressing end of the rolling and laminating mechanism corresponds to the driving end of the rubber coating and rolling mechanism and is used for pressing the rubber belt;

and the control device is respectively connected with the adhesive tape feeding mechanism, the cutter mechanism, the clamping follow-up mechanism, the rubber coating winding mechanism and the rolling and laminating mechanism and is used for driving the adhesive tape feeding mechanism, the cutter mechanism, the clamping follow-up mechanism, the rubber coating winding mechanism and the rolling and laminating mechanism to operate and close.

As a preferred embodiment of the non-easy-to-fix transformer magnetic core wrapping machine, the material storage mechanism includes an adhesive tape disc installed on the left side of the upper portion of the vertical support frame, and an auxiliary roller disposed on the vertical support frame.

As a preferred embodiment of the non-easy-to-fix transformer core wrapping machine, the tape feeding mechanism includes a slide base fixedly connected to the base through a slide rail, a tape feeding translation cylinder installed on the slide base and having a driving end connected to the slide base, a support plate vertically installed on the top of the slide base, a tape feeding vertical cylinder fixedly installed on the top of the support plate, a tape feeding horizontal cylinder installed on the driving end of the tape feeding vertical cylinder, and a clamping assembly installed on the driving end of the tape feeding horizontal cylinder.

As a preferred embodiment of the difficult-to-fix transformer core packing machine, the cutter mechanism comprises a cutter translation cylinder mounted on the base, a cutter vertical cylinder mounted at the driving end of the cutter translation cylinder, and a cutter body mounted at the top of the cutter vertical cylinder.

As a preferred embodiment of the non-easy-to-fix transformer core cladding machine, the clamping follow-up mechanism includes a clamping seat fixedly installed on the right side of the top of the base, a clamping cylinder installed on the top of the clamping seat, a translation plate fixedly connected with the driving end of the clamping cylinder, an installation seat installed on the top of the translation plate, and a first clamping seat rotatably connected with the installation seat.

As a preferred embodiment of the uneasy-to-fix transformer magnetic core wrapping machine, the rubber wrapping and rolling mechanism comprises a wrapping seat which is installed on the top of the base and is arranged corresponding to the clamping seat, a motor which is fixedly installed on the top of the wrapping seat, a second clamping seat which is installed on the driving end of the motor and a brake which is installed on the motor, wherein the axes of the first clamping seat and the second clamping seat are overlapped, and a groove between the first clamping seat and the second clamping seat is overlapped with the processed transformer magnetic core.

As a preferred embodiment of the uneasy-to-fix transformer core cladding machine, the rolling and bonding mechanism comprises a rolling seat installed on the vertical support frame through a horizontally arranged slide rail, a first rolling and translating cylinder fixedly installed on the upper part of the vertical support frame, a second rolling and translating cylinder fixedly installed on the middle upper part of the vertical support frame, a rolling vertical cylinder installed at the right side end of the rolling seat and with the driving end facing vertically downwards, a rolling frame installed at the driving end of the rolling vertical cylinder, and a roller installed at the bottom of the rolling frame.

Compared with the prior art, the utility model has the following beneficial effects: through increase follow-up clamping mechanism, roll extrusion laminating mechanism on the chartered plane, realize semi-automatic operation, raise the efficiency, and easy operation, the bubble is little after the rubber coating, and the uniformity is good, realizes semi-automatization, and is efficient.

Drawings

Other features, objects and advantages of the utility model will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic view of an installation structure of the tape feeding mechanism of the present invention;

FIG. 3 is a schematic structural view of a clamping follow-up mechanism and a rolling and laminating mechanism of the present invention;

FIG. 4 is a schematic view of the cutter mechanism of the present invention;

FIG. 5 is a schematic view of the rolling and bonding mechanism of the present invention.

In the figure: 100. a mounting frame, 110, a base, 120, a vertical support frame,

200. a material storage mechanism 210, an adhesive tape disc 220, an auxiliary roller,

300. a tape feeding mechanism 310, a sliding seat 320, a glue feeding translation cylinder 330, a supporting plate 340, a glue feeding vertical cylinder 350, a glue feeding horizontal cylinder 360, a clamping component,

400. a cutter mechanism 410, a cutter translation cylinder 420, a cutter vertical cylinder 430 and a cutter body,

500. a clamping follow-up mechanism 510, a clamping seat 520, a clamping cylinder 530, a translation plate 540, a mounting seat 550, a first clamping seat,

600. a rubber coating and rolling mechanism 610, a coating seat 620, a motor 630, a second clamping seat 640 and a brake,

700. a rolling and jointing mechanism 710, a rolling seat 720, a first rolling and translating cylinder 730, a second rolling and translating cylinder 740, a rolling vertical cylinder 750, a rolling frame 760 and a roller,

800. and a control device.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific embodiments.

The utility model provides a transformer magnetic core wrapping machine which is not easy to fix, and the transformer magnetic core wrapping machine is simple to operate, small in bubbles after being wrapped, good in consistency, high in efficiency and capable of achieving semi-automation by adding a follow-up clamping mechanism and a rolling and laminating mechanism on a wrapping machine, so that semi-automatic operation is achieved.

Fig. 1-5 show schematic structural diagrams of an embodiment of a magnetic core package glue dispenser for a non-easy-to-fix transformer according to the present invention, and referring to fig. 1-5, the magnetic core package glue dispenser for a non-easy-to-fix transformer according to the present embodiment includes: the device comprises an installation frame 100, a material storage mechanism 200, a tape conveying mechanism 300, a cutter mechanism 400, a clamping follow-up mechanism 500, a rubber coating and rolling mechanism 600 and a rolling and laminating mechanism 700;

the mounting rack 100 comprises a base 110 and a vertical support frame 120 which is arranged on the base 110 and is vertical to the base 110;

the material storage mechanism 200 is arranged at the left side of the upper part of the vertical support frame 120, and is used for placing adhesive tape rolls;

the adhesive tape feeding mechanism 300 is installed on the top of the base 110, is butted with the feeding end of the material storing mechanism 200 and is used for assisting in feeding;

the cutter mechanism 400 is arranged at the top of the base 110, corresponds to the feeding end of the adhesive tape feeding mechanism 300 and is used for cutting the adhesive tape, and the color red children of the cutter mechanism 400 are positioned at the top of the base 110;

the clamping follow-up mechanism 500 is arranged on the right side of the top of the base 110 and used for clamping a transformer magnetic core;

the rubber coating and rolling mechanism 600 is arranged on the right side of the top of the base 110, corresponds to the clamping follow-up mechanism 500 and is used for driving the transformer magnetic core to rotate to coat the rubber belt;

the rolling and laminating mechanism 700 is arranged on the right side of the upper part of the vertical support frame 120, and the lower pressing end of the rolling and laminating mechanism 700 corresponds to the driving end of the rubber coating and rolling mechanism 600 and is used for pressing the rubber belt;

and the control device 800 is respectively connected with the adhesive tape feeding mechanism 300, the cutter mechanism 400, the clamping follow-up mechanism 500, the rubber coating rolling mechanism 600 and the rolling and laminating mechanism 700 and is used for driving the adhesive tape feeding mechanism 300, the cutter mechanism 400, the clamping follow-up mechanism 500, the rubber coating rolling mechanism 600 and the rolling and laminating mechanism 700 to operate and close.

Further, referring to fig. 5, the storage mechanism 200 includes an adhesive tape tray 210 mounted on the left side of the upper portion of the vertical support frame 120 and an auxiliary roller 220 disposed on the vertical support frame 120, and when in use, the adhesive tape is mounted on the adhesive tape tray 210 and guided out through the auxiliary roller 220, which is beneficial to discharging the adhesive tape.

Further, referring to fig. 2, the adhesive tape feeding mechanism 300 includes a sliding base 310 fixedly connected to the base 110 through a sliding rail, an adhesive feeding translation cylinder 320 installed on the sliding base 310 and having a driving end connected to the sliding base 310, a supporting plate 330 vertically installed on the top of the sliding base 310, an adhesive feeding vertical cylinder 340 fixedly installed on the top of the supporting plate 330, an adhesive feeding horizontal cylinder 350 installed on the driving end of the adhesive feeding vertical cylinder 340, and a clamping assembly 360 installed on the driving end of the adhesive feeding horizontal cylinder 350, wherein three combined driving shells of the adhesive feeding translation cylinder 320, the adhesive feeding vertical cylinder 340, and the adhesive feeding horizontal cylinder 350 drive the clamping assembly 360 to move in a three-axis three-dimensional space, which is beneficial to accurately adjusting the adhesive tape angle of the adhesive tape feeding and prevents the occurrence of deviation and incomplete winding when the adhesive tape is wound.

Further, referring to fig. 3, the cutter mechanism 400 includes a cutter translation cylinder 410 installed on the base 110, a cutter vertical cylinder 420 installed at a driving end of the cutter translation cylinder 410, and a cutter body 430 installed at a top of the cutter vertical cylinder 420, when in use, the cutter translation cylinder 410 can drive the cutter vertical cylinder 420 to move, a cutting position of the cutter can be adjusted, the cutter vertical cylinder 420 drives the cutter body 430 to move up and down, and cutting can be completed when the cutter mechanism contacts with an adhesive tape.

Further, referring to fig. 4, the clamping follower 500 includes a clamping seat 510 fixedly installed on the right side of the top of the base 110, a clamping cylinder 520 installed on the top of the clamping seat 510, a translation plate 530 fixedly connected to a driving end of the clamping cylinder 520, an installation seat 540 installed on the top of the translation plate 530, and a first clamping seat 550 rotatably connected to the installation seat 540, and when in use, the clamping cylinder 520 drives the translation plate 530 to move, so as to drive the installation seat 540 and the first clamping seat 550 to approach the second clamping seat 630, thereby fixing the transformer core.

Further, referring to fig. 4, the wrapping mechanism 600 includes a wrapping seat 610 installed on the top of the base 110 and corresponding to the clamping seat 510, a motor 620 fixedly installed on the top of the wrapping seat 610, a second clamping seat 630 installed at the driving end of the motor 620, and a brake 640 installed on the motor 620, wherein the axes of the first clamping seat 550 and the second clamping seat 630 are overlapped, the groove between the first clamping seat 550 and the second clamping seat 630 is matched with the processed transformer core, when the transformer core is fixed, the adhesive tape is attached to the surface of the core, and then the second clamping seat 630 is driven by the motor 620 to rotate, so as to achieve a wrapping operation.

Further, referring to fig. 5, the rolling and bonding mechanism 700 includes a rolling seat 710 installed on the vertical support frame 120 through a horizontally disposed slide rail, a first rolling and translating cylinder 720 fixedly installed on the upper portion of the vertical support frame 120, a second rolling and translating cylinder 730 fixedly installed on the middle upper portion of the vertical support frame 120, a rolling vertical cylinder 740 installed on the right side end of the rolling seat 710 and having a vertically downward driving end, a rolling frame 750 installed on the driving end of the rolling vertical cylinder 740, and a roller 760 installed on the bottom of the rolling frame 750, wherein the rolling frame 750 may be an elastic support, which is advantageous for better attaching the magnetic core, after the adhesive tape is attached on the magnetic core, the rollers 760 are pushed over the roll assembly by the first roll translation cylinder 720 and the roll translation cylinder, this vertical cylinder 740, by rolling, moves the roller 760 down into contact with the core, acting to compress the tape and drive the bubbles.

The working principle is as follows: when the difficult-to-fix transformer magnetic core wrapping machine is used, a product to be wrapped with rubber is placed into the clamping assembly 360 to be fixed, then the product is started through the control device 800, then the product is fixed through the action of the clamping mechanism, then the rubber belt is attached to a magnetic core, then the rubber belt is pressed and attached through the pressing wheel, then the rubber belt is rotated, after the rubber wrapping is completed, the rubber belt is cut off through the cutter mechanism 400, the tail rubber is flatly smeared through the roller 760 of the rolling and attaching mechanism 700 and then is retracted to be completed, a person takes the product to complete, and then the actions are repeated to complete the next finished product.

While there have been shown and described what are at present considered to be the basic principles and essential features of the utility model and advantages thereof, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (7)

1. The utility model provides a difficult fixed transformer magnetic core rubber coating machine which characterized in that includes:

the mounting rack (100) comprises a base (110) and a vertical supporting frame (120) which is arranged on the base (110) and is vertical to the base (110);

the material storage mechanism (200) is arranged on the left side of the upper part of the vertical support frame (120) and used for placing adhesive tape rolls;

the adhesive tape feeding mechanism (300) is mounted at the top of the base (110), is abutted with the feeding end of the material storing mechanism (200) and is used for assisting in feeding;

the cutter mechanism (400) is arranged at the top of the base (110) and corresponds to the feeding end of the adhesive tape feeding mechanism (300) in color red, and is used for cutting the adhesive tape;

the clamping follow-up mechanism (500) is arranged on the right side of the top of the base (110) and used for clamping the magnetic core of the transformer;

the rubber coating and winding mechanism (600) is arranged on the right side of the top of the base (110), corresponds to the clamping follow-up mechanism (500) and is used for driving the transformer magnetic core to rotate to coat the rubber belt;

the rolling and laminating mechanism (700) is arranged on the right side of the upper part of the vertical support frame (120), and the lower pressing end of the rolling and laminating mechanism (700) corresponds to the driving end of the rubber coating and winding mechanism (600) and is used for pressing the rubber belt;

the control device (800) is respectively connected with the adhesive tape conveying mechanism (300), the cutter mechanism (400), the clamping follow-up mechanism (500), the rubber coating rolling mechanism (600) and the rolling and laminating mechanism (700) and is used for driving the adhesive tape conveying mechanism (300), the cutter mechanism (400), the clamping follow-up mechanism (500), the rubber coating rolling mechanism (600) and the rolling and laminating mechanism (700) to operate and close.

2. The transformer magnetic core gluing machine of the uneasy-to-fix type according to claim 1, wherein the stock mechanism (200) comprises an adhesive tape disc (210) installed on the left side of the upper part of the vertical support frame (120) and an auxiliary roller (220) arranged on the vertical support frame (120).

3. The transformer core gluing machine not easy to fix according to claim 1, wherein the adhesive tape feeding mechanism (300) comprises a sliding base (310) fixedly connected with the base (110) through a sliding rail, an adhesive tape feeding translation cylinder (320) installed on the sliding base (310) and having a driving end connected with the sliding base (310), a supporting plate (330) vertically installed on the top of the sliding base (310), an adhesive tape feeding vertical cylinder (340) fixedly installed on the top of the supporting plate (330), an adhesive tape feeding horizontal cylinder (350) installed on a driving end of the adhesive tape feeding vertical cylinder (340), and a clamping assembly (360) installed on a driving end of the adhesive tape feeding horizontal cylinder (350).

4. The transformer core packing machine of claim 1, wherein the cutter mechanism (400) comprises a cutter translation cylinder (410) mounted on the base (110), a cutter vertical cylinder (420) mounted at the driving end of the cutter translation cylinder (410), and a cutter body (430) mounted at the top of the cutter vertical cylinder (420).

5. The transformer magnetic core cladding machine of claim 1, wherein the clamping follow-up mechanism (500) comprises a clamping seat (510) fixedly installed on the right side of the top of the base (110), a clamping cylinder (520) installed on the top of the clamping seat (510), a translation plate (530) fixedly connected with the driving end of the clamping cylinder (520), a mounting seat (540) installed on the top of the translation plate (530), and a first clamping seat (550) rotatably connected with the mounting seat (540).

6. The transformer magnetic core gluing machine of claim 5, wherein the rubber-covered winding mechanism (600) comprises a covering seat (610) installed on the top of the base (110) and corresponding to the clamping seat (510), a motor (620) fixedly installed on the top of the covering seat (610), a second clamping seat (630) installed at the driving end of the motor (620), and a brake (640) installed on the motor (620), wherein the axes of the first clamping seat (550) and the second clamping seat (630) are coincident, and a groove between the first clamping seat (550) and the second clamping seat (630) is coincident with the processed transformer magnetic core.

7. The transformer magnetic core gluing machine not easy to fix of claim 1, wherein the rolling and bonding mechanism (700) comprises a rolling seat (710) installed on the vertical support frame (120) through a horizontally arranged slide rail, a first rolling and translating cylinder (720) fixedly installed on the upper portion of the vertical support frame (120), a second rolling and translating cylinder (730) fixedly installed on the middle upper portion of the vertical support frame (120), a rolling and vertical driving end (740) installed at the right side end of the rolling seat (710) and vertically downward, a rolling frame (750) installed at the driving end of the rolling and vertical cylinder (740), and a roller (760) installed at the bottom of the rolling frame (750).

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