CN216990671U - Automatic buckling equipment for lamp panel and lampshade - Google Patents

Automatic buckling equipment for lamp panel and lampshade Download PDF

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Publication number
CN216990671U
CN216990671U CN202122649835.8U CN202122649835U CN216990671U CN 216990671 U CN216990671 U CN 216990671U CN 202122649835 U CN202122649835 U CN 202122649835U CN 216990671 U CN216990671 U CN 216990671U
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China
Prior art keywords
piston
lamp
cylinder
aluminium frame
lampshade
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CN202122649835.8U
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Chinese (zh)
Inventor
杨杰
杨雪舟
应伯军
郭海发
杜琪源
邹军
石明明
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Ningbo Longer Lighting Co ltd
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Ningbo Longer Lighting Co ltd
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Abstract

The utility model discloses automatic buckling equipment for a lamp panel and a lampshade, which belongs to the technical field of lamp processing and manufacturing and comprises an industrial aluminum frame, a cylinder transmission device, a PLC industrial control box and a guide plate. Specially be equipped with the recess on the industry aluminium frame, cylinder transmission unit integral erection is on industry aluminium frame to accomplish walking of blast pipe through this recess and walk the line, PLC industrial control box sets up on the baffle of industry aluminium frame, is located outside lamp plate and the lamp shade spiral-lock operation region, and the deflector is fixed at industry aluminium frame front end, accomplishes direction and reposition of redundant personnel to producing lamp plate and the lamp shade of line. The utility model discloses an automatic spiral-lock equipment of lamp plate and lamp shade, simple structure is compact, and the working process is safe, reliable, and degree of automation is high, improves greatly and produces line efficiency, the light equipment operation that realizes lamps and lanterns.

Description

Automatic buckling equipment for lamp panel and lampshade
Technical Field
The utility model relates to the technical field of lamp processing and manufacturing, in particular to automatic fastening equipment for a lamp panel and a lampshade.
Background
Before packaging and labeling the strip-shaped lamp, the lamp panel and the lampshade are usually buckled, so that the lamp is kept sealed completely, and dust and the like are prevented from adhering to internal components such as a lamp wick and the like.
The line automation degree of current lamp plate and lamp shade lock is extremely low, and the spiral-lock process is gone on by hand completely, and this production line has consumeed a large amount of human labor, about three, four people could accomplish whole operation, and the lock of lamp plate and lamp shade wastes time and energy, and the manual work presses the inevitable phenomenon such as the lock is inhomogeneous that can appear of process, leads to product gas tightness poor, the reliability is low. Meanwhile, the hands of workers are damaged by long-time pressing work, so that the workers need to be frequently replaced, the production line efficiency is low, and the labor cost is high.
Based on the technical scheme, the automatic equipment is simple and compact in structure, safe and reliable in working process, high in automation degree, capable of rapidly completing automatic buckling operation of the lamp panel and the lampshade without manual intervention, universal for lamps of various types and greatly improving production line efficiency.
Disclosure of Invention
Aiming at the defects in the prior art, the utility model provides the automatic fastening equipment for the lamp panel and the lampshade, which can automatically complete the fastening operation of the lamp panel and the lampshade, has the advantages of fast and efficient fastening process, can complete the fastening operation of lamps of various types, realizes the universality, can be matched with an industrial conveyor belt to perform the fastening operation of the lamp panel and the lampshade, greatly reduces the labor cost of a production line and improves the operation efficiency.
The technical scheme for solving the technical problems is as follows: the utility model provides an automatic spiral-lock equipment of lamp plate and lamp shade, includes industry aluminium frame, cylinder transmission, PLC industry control box, deflector, industry aluminium frame middle zone is provided with the horizontal pole, is equipped with the screw thread recess on the horizontal pole, cylinder transmission includes connecting rod, piston cylinder, be equipped with the aluminium splint on the piston rod in the piston cylinder, the piston cylinder is fixed on the connecting rod together with aluminium splint is whole, the connecting rod is equipped with the screw hole, and the horizontal pole passes through hexagon socket head flat end holding screw assembly together with the connecting rod, PLC industry control box installs in industry aluminium frame top, the front end at industry aluminium frame is fixed to the deflector.
On the basis of the technical scheme, the utility model can be improved as follows.
Furthermore, the number of the cross rods is three, the number of the connecting rods is four, every two of the connecting rods are in a group and symmetrically fixed at the bottom of the cross rod through the hexagon socket flat end fastening screws, and the relative included angle between the cross rod and the connecting rods is 90 degrees.
Furthermore, piston cylinder bodies are assembled on the connecting rods, and each four piston cylinders are assembled on one connecting rod, wherein one group of the piston cylinders is eight, and the two groups of the piston cylinders are sixteen.
Furthermore, the piston cylinders are distributed on the connecting rods in an equidistant and symmetrical mode, the downward movement direction of the piston rods is guaranteed, and the working included angle between the piston cylinders and the connecting rods is 90 degrees.
Furthermore, the piston cylinders are communicated through the combination of the exhaust pipe and the three-way valve, so that parallel reciprocating transmission action of the piston rods can be realized.
Furthermore, a pair of upper aluminum clamping plate and a pair of lower aluminum clamping plate are assembled on four piston cylinders corresponding to each connecting rod, the upper aluminum clamping plates are installed on the cylinder bodies of the piston cylinders and are fixed in position, the lower aluminum clamping plates are installed on the piston rods, and the positions of the lower aluminum clamping plates are changed up and down along with the reciprocating motion of the piston rods.
Furthermore, a groove is specially arranged on an aluminum support of the industrial aluminum frame, and the exhaust pipe and the three-way valve complete wiring through the groove.
Further, industry aluminium frame horizontal pole top is equipped with the baffle, is located outside lamp plate and the lamp shade spiral-lock work area, PLC industry control box is just installed on this baffle.
Furthermore, the PLC industrial control box is connected to the air cylinder transmission device through a wire, and controls the air cylinder to perform air pressure transmission action according to the setting.
Furthermore, the guide plate is vertically placed at the front end of the industrial aluminum frame, one end of the guide plate points to the aluminum clamping plate, and the other end of the guide plate faces the outside of the aluminum frame and forms a certain inclination angle.
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
this automation equipment has adopted cylinder transmission, compares traditional hydraulic control, and is cleaner, environmental protection, and easily control, through this pair of combination of cylinder transmission and PLC industrial control box, has realized accurate control, and the working process is safe, reliable, and degree of automation is high and with low costs.
The structure that the reciprocating motion of the piston rod of the piston cylinder drives the aluminum clamping plate to act so as to realize the buckling action is adopted, the design has strong practicability, simple structure, high working efficiency and safe and reliable working process.
Specially be equipped with screw hole and thread groove on connecting rod and the horizontal pole of industry aluminium frame, the assembly is accomplished with horizontal pole accessible hexagon socket head cap holding screw to the connecting rod and is dismantled, and the piston cylinder is whole to be installed again on the connecting rod together with aluminium splint simultaneously, through this kind of design, produce the specification of line accessible generation lamps and lanterns and calculate the distance of controlling between the connecting rod, again to the connecting rod, the whole repacking that changes of piston cylinder and aluminium splint, realized general, can be used to multiple model lamps and lanterns, practiced thrift and produced the line cost.
The automatic equipment can be matched with a conveying belt to operate, guide shunting work of materials to be processed is completed through the guide plate, and production line efficiency is improved.
This automation equipment overall structure is compact, and the working process is safe, reliable for originally, need about three, four people just can accomplish the production line of lamps and lanterns lock operation and become to need the human intervention can accomplish the lock operation, and degree of automation is high, greatly reduced manual work intensity, labour cost, improved work efficiency.
Drawings
FIG. 1 is a schematic view of an automatic fastening device for a lamp panel and a lampshade according to the present invention;
FIG. 2 is a schematic diagram of an industrial aluminum frame and a PLC industrial control box of the automatic fastening device for the lamp panel and the lampshade;
FIG. 3 is a schematic view of a cylinder transmission device of an automatic fastening device for a lamp panel and a lampshade;
FIG. 4 is a top view of the lamp panel and lampshade automatic fastening device of the present invention;
in the figure: 1. industrial aluminium frame, 2, cylinder driving device, 3, PLC industrial control box, 4, guide plate, 11, cross bar, 12, partition board, 21, connecting rod, 22, piston cylinder, 23, piston rod, 24, upper aluminium splint, 25, lower aluminium splint
Detailed Description
The utility model is further described with reference to the accompanying drawings and specific embodiments so as to more clearly understand the technical idea of the utility model claimed.
As shown in fig. 1-4, an automatic buckling device for a lamp panel and a lampshade comprises a 1 industrial aluminum frame, a 2-cylinder transmission device, a 3-PLC industrial control box and a 4-guide plate, wherein a 11 cross rod is arranged in the middle area of the 1 industrial aluminum frame, a threaded groove is formed in the 11 cross rod, the 2-cylinder transmission device comprises a 21 connecting rod and a 22 piston cylinder, a 24-25 aluminum clamping plate is assembled on a 23 piston rod in the 22 piston cylinder, the 22 piston cylinder and the 24-25 aluminum clamping plate are integrally fixed on the 21 connecting rod, the 21 connecting rod is provided with a threaded hole, the 11 cross rod and the 21 connecting rod are assembled together through an inner hexagonal flat end fastening screw, the 3-PLC industrial control box is installed above the 1 industrial aluminum frame, and the 4-guide plate is fixed at the front end of the 1 industrial aluminum frame.
1 industry aluminium frame can divide into operation district and non-operation district two parts, 11 horizontal poles, 21 connecting rods and all be located the operation region with 21 connecting rods 22 piston cylinders for each other as whole, 3PLC industrial control box then is in non-operation district, install on 11 horizontal poles top of 1 industry aluminium frame specially establish on 12 baffles, 4 the adjacent operation district of deflector is put, specially be equipped with the recess on 1 industry aluminium frame's the support body, through this recess, 2 cylinder transmission's blast pipe and three-way valve completion wiring.
3PLC industrial control box passes through the wire and accomplishes 2 cylinder transmission control and be connected, communicate through blast pipe and three-way valve between 22 piston cylinder and the 22 piston cylinder, four are a set of fixing on 21 connecting rods, and all install 24 ~ 25 aluminium splint about a pair of on four 22 piston cylinders that every 21 connecting rods correspond, 24 punch holder are fixed outside 22 piston cylinder jars, 25 punch holder assembles on 23 piston rods, reciprocating motion through 23 piston rods drives down 24 ~ 25 aluminium splint and accomplishes the up-and-down motion, two piston cylinder groups of placing symmetrically, the automatic spiral-lock operation of lamp plate and lamp shade can only be accomplished to the combination of upper and lower aluminium splint.
3PLC industrial control box fixes 1 industry aluminium frame and establishes 12 baffle tops specially, replaces traditional time relay, auxiliary relay, photoelectric relay, and control effect is better, and safe and reliable.
4 the deflector is vertical puts in the front end of 1 industry aluminium frame, and the directional 24 ~ 25 aluminium splint of one end, the other end is certain inclination towards 1 industry aluminium frame outside, accomplishes the direction reposition of redundant personnel to producing line lamp plate and lamp shade through this kind of design.
An automatic fastening device for a lamp panel and a lampshade comprises the following steps:
with the help of the cooperation of conveyer belt, treat on the production line that lock lamp plate and lamp shade are constantly delivered to 1 industry aluminium frame department, through 4 deflectors, the lamp plate accomplishes the direction reposition of redundant personnel and delivers to the lock operation district with the lamp shade, through the relative position of 24 ~ 25 aluminium splint group about having set up, lamp plate and lamp shade are blocked between 24 ~ 25 aluminium splint about the left and right sides, keep this state to go forward behind the specific position department, 3PLC industrial control box's photoelectric detection component detects lamp plate and lamp shade and has got into the regional sending signal of telecommunication of lock completely to the compressor, the compressor and then the control cylinder takes place the action, final 22 piston cylinder's reciprocating motion turns into the last pressure action of 25 lower splints, up to this point just, realized treating the lock operation of lock lamp plate and lamp shade. Meanwhile, through the matching of the specially-designed thread groove and the hexagon socket flat end set screw, the whole 21-connecting rod and 22-piston cylinder can be independently installed and disassembled, and corresponding structural adjustment is carried out according to the sizes of lamps of different specifications, so that the universal use of the whole specification of lamp assembly can be realized.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (9)

1. The utility model provides an automatic spiral-lock equipment of lamp plate and lamp shade, includes industry aluminium frame (1), cylinder transmission (2), PLC industry control box (3), deflector (4), its characterized in that, industry aluminium frame middle zone is provided with horizontal pole (11), is equipped with the thread groove on the horizontal pole, cylinder transmission includes connecting rod (21), piston cylinder (22), aluminium splint (24, 25) about being equipped with on piston rod (23) in the piston cylinder, the piston cylinder is on the connecting rod together with aluminium splint monolithic stationary, the connecting rod is equipped with the screw hole, and the horizontal pole passes through the tight set screw assembly of interior hexagonal butt with the connecting rod together, PLC industry control box installs in industry aluminium frame top, the front end at industry aluminium frame is fixed to the deflector.
2. The automatic fastening device for the lamp panel and the lampshade as claimed in claim 1, wherein there are three cross bars (11), four connecting rods (21), and two connecting rods are grouped and fastened by hexagon socket flat ends.
3. The automatic fastening equipment for the lamp panel and the lampshade as claimed in claim 1, characterized in that: the connecting rods (21) are provided with piston cylinders (22), and every four piston cylinders are arranged on one connecting rod, and one group of the piston cylinders is eight, and the two groups of the piston cylinders are sixteen.
4. The automatic buckling equipment for the lamp panel and the lampshade as claimed in claim 1, characterized in that: the piston cylinders (22) and the piston cylinders (22) are distributed on the connecting rods (21) in an equidistant and symmetrical mode, and the downward movement direction of the piston rods (23) is ensured, and the working included angle between the piston rods and the connecting rods is 90 degrees.
5. The automatic fastening equipment of lamp plate and lamp shade of claim 4, characterized in that: the piston cylinders (22) are communicated through the combination of the exhaust pipe and the three-way valve, so that parallel reciprocating transmission action of the piston rods can be realized.
6. The automatic fastening equipment of lamp panel and lamp shade of claim 1 or 3 or 4, characterized in that: a pair of upper and lower aluminum clamping plates (24, 25) are assembled on four piston cylinders (22) corresponding to each connecting rod (21), the upper aluminum clamping plate (24) is installed on a cylinder body of the piston cylinder and is fixed in position, the lower aluminum clamping plate (25) is installed on the piston rod, and the position of the lower aluminum clamping plate changes up and down along with the reciprocating motion of the piston rod.
7. The automatic fastening equipment of lamp panel and lamp shade of claim 1 or 5, characterized in that: a groove is formed in an aluminum support of the industrial aluminum frame (1), and an exhaust pipe and a three-way valve which are communicated with the piston cylinder (22) are arranged in the groove to complete wiring.
8. The automatic fastening equipment for the lamp panel and the lampshade as claimed in claim 1, characterized in that: industry aluminium frame (1) horizontal pole (11) top is equipped with baffle (12), is located outside lamp plate and the lamp shade spiral-lock work area, PLC industrial control box (3) just are installed on this baffle.
9. The automatic fastening equipment of lamp plate and lamp shade of claim 1 or 8, characterized in that: and the PLC industrial control box (3) is connected to the cylinder transmission device through a wire and controls the cylinder to perform pneumatic transmission action according to the setting.
CN202122649835.8U 2021-11-02 2021-11-02 Automatic buckling equipment for lamp panel and lampshade Active CN216990671U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122649835.8U CN216990671U (en) 2021-11-02 2021-11-02 Automatic buckling equipment for lamp panel and lampshade

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122649835.8U CN216990671U (en) 2021-11-02 2021-11-02 Automatic buckling equipment for lamp panel and lampshade

Publications (1)

Publication Number Publication Date
CN216990671U true CN216990671U (en) 2022-07-19

Family

ID=82380708

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122649835.8U Active CN216990671U (en) 2021-11-02 2021-11-02 Automatic buckling equipment for lamp panel and lampshade

Country Status (1)

Country Link
CN (1) CN216990671U (en)

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