CN216986447U - Single-motor-driven double-wheel synchronous operation device and filter cloth cleaning mechanism of filter press - Google Patents
Single-motor-driven double-wheel synchronous operation device and filter cloth cleaning mechanism of filter press Download PDFInfo
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- CN216986447U CN216986447U CN202121334226.7U CN202121334226U CN216986447U CN 216986447 U CN216986447 U CN 216986447U CN 202121334226 U CN202121334226 U CN 202121334226U CN 216986447 U CN216986447 U CN 216986447U
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Abstract
The utility model discloses a single-motor-driven double-wheel synchronous operation device and a filter cloth cleaning mechanism of a filter press, wherein the device comprises a trolley driving motor, a wheel rotating shaft assembly, a motor mounting seat, a trolley operation gear, an anti-deflection pulley, a bearing seat and a movable chassis; the key points of the innovative scheme are as follows: through optimizing the drive mode, innovation single motor drive double wheel synchronous operation device preferably has the worm gear worm speed reducer of two horizontal output shafts, realizes similar coaxial hookup and transmission double wheel pivot, ensures the double initiative wheel synchronous operation of cloth washing dolly to a driving motor has been saved. A filter cloth cleaning mechanism is used, is arranged on the double-rack track and is matched with the pull plate cake discharging mechanism for use; the technical problems that the double-motor-driven double-wheel running device is complex in structure, the double wheels cannot run completely and synchronously, the cloth washing trolley deviates and clamps rails, and the normal work of the lifting type cloth washing device is influenced are solved; the reliability of the performance of the filter cloth cleaning mechanism is improved, and the product is upgraded, cost is reduced and efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of automatic filter presses (patent classification number B01D 25/12), and relates to a single-motor driving device of a movable block-by-block automatic filter cloth cleaning mechanism.
Background
The filter press is a pressurized filtering device with multiple filtering chambers operated intermittently; the automatic filter press is a filter press which is integrated mechanically, electrically and hydraulically and intelligently controlled by a PLC (programmable logic controller); the filter mainly comprises a double-beam frame, a filter plate pressing mechanism, a multi-filter-chamber filtering mechanism, a plate pulling and cake discharging mechanism, a filter cloth cleaning mechanism, a liquid receiving and plate turning mechanism and a PLC program control system; the automatic filter has the functions of automatically pulling plates, unloading cakes, automatically cleaning filter cloth and automatically turning plates to receive liquid; through PLC control, single operation cycle, namely pressing a filter plate, feeding and filtering (including plate connection liquid), washing and purifying, back blowing materials, blow-drying and purifying, pulling a plate, discharging cakes (including plate opening and cake falling), and cleaning filter cloth, is automatically completed by one key; is suitable for solid-liquid separation of various suspensions.
A mechanism for cleaning filter cloth (commonly called a cloth cleaning trolley) and a mechanism for automatically cleaning the filter cloth one by one (a lifting horizontal spraying type) are commonly used; mainly comprises a driving motor, a movable chassis, a trolley guide rail, front and rear support legs of the trolley guide rail, a door frame type support, a lifting cloth washing device, a stroke limiting device and the like; the driving motor comprises a double-translation driving motor and a lifting driving motor; the lifting cloth washing device comprises a high-pressure water inlet pipe, a lifting water pipe, a horizontal water spraying pipe, a water spraying nozzle and the like. The trolley guide rail is arranged on two sides of a double beam of the frame (positioned above the filter press and communicated with the head and the tail of the filter press) by front and rear support legs, the movable chassis is arranged on the trolley guide rail, the door frame type support and the translation driving motor are arranged on the movable chassis, the lifting cloth washing device and the lifting driving motor are arranged on the door frame type support, and the stroke limiting device is arranged on the lower part of the movable chassis and is connected with the PLC control system in parallel; the moving chassis can move in the horizontal direction, and the cloth washing device can lift in the vertical direction. The filter cloth cleaning mechanism is matched with the filter plate and cake discharging mechanism which pulls the filter plates one by one for use, and has the functions of automatically cleaning and smoothing the filter cloth and enabling the filter cloth to be washed and regenerated.
The existing filter cloth cleaning mechanism has the following defects: because the wheels and the guide rails of the cloth washing trolley are lower than the filter plate, the filter plate prevents the single motor from driving the double wheels to run, and the cloth washing trolley horizontally moves and is driven by the two motors; (1) the double translation motors respectively drive the double wheels of the cloth washing trolley to have unreliable performance, theoretically, the double wheels can synchronously run, but actually, due to the fact that a transmission system has manufacturing errors and the like, the double wheels can not completely and synchronously run in practice, the cloth washing trolley deviates and clamps rails, and the normal work of the lifting cloth washing device is influenced; (2) the double-translation motor-driven filter cloth cleaning mechanism is complex in structure and high in production cost; the requirements of the filter press user on the reliable operation, cost reduction and efficiency improvement of the filter cloth cleaning mechanism can not be met.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the conventional filter cloth cleaning mechanism, solve the technical problems that a double-motor-driven double-wheel running device has a complex structure, double wheels cannot run completely synchronously, a cloth washing trolley deviates and clamps a rail, and the normal work of a lifting type cloth washing device is influenced, and provide a single-motor-driven double-wheel synchronous running device and a filter cloth cleaning mechanism of a filter press; the utility model relates to a filter cloth cleaning mechanism of a filter press, in particular to a filter cloth cleaning mechanism of a filter press with a single-motor driven double-wheel synchronous operation device, which is short for the reason of limited word number of patent names.
The utility model solves the problems of the prior art and adopts the innovative technical scheme that: a single motor driven double-wheel synchronous operation device (hereinafter referred to as double-wheel synchronous operation device) mainly adopts the technical scheme that: compared with the prior art, the innovative overall structure has the prominent substantive characteristics that: the existing double-motor driving double-wheel running device is improved into a single-motor driving double-wheel synchronous running device; the driving motor is a worm gear speed reducer, is provided with a double-level output shaft, is arranged on the movable chassis, is connected with the double-wheel rotating shaft by a coupler, is similar to a coaxial connection double-wheel rotating shaft, ensures the synchronous operation of double driving wheels of the cloth washing trolley, and saves one driving motor; therefore, the technical problems that the double-motor driving double-wheel running device is complex in structure, the double wheels cannot run completely and synchronously, the cloth washing trolley deviates and clamps rails, and the normal work of the lifting type cloth washing device is influenced are solved.
The specific design scheme is as follows: the double-wheel synchronous running device mainly comprises a trolley driving motor, a wheel rotating shaft assembly, a motor mounting seat, a trolley running gear, an anti-deviation pulley, a bearing seat and a moving chassis; (1) the trolley driving motor is a GAS77-YEJ 2-4P-107.83-M4-phi 50-270-1955 type worm gear reducer, and is provided with a double-level output shaft and can convert electric energy into mechanical energy of the output shaft; the motor mounting seat is provided with a mounting hole corresponding to the trolley driving motor; (2) the wheel rotating shaft assembly comprises a wheel rotating shaft and a coupler; one end of the wheel rotating shaft corresponds to the shaft hole of the coupler, and the other end of the wheel rotating shaft is provided with threads and corresponds to the shaft holes of the trolley running gear, the deviation-preventing pulley and the bearing seat respectively; the specification of the coupler is matched with an output shaft of a trolley driving motor and a wheel rotating shaft; the specification of the bearing seat is matched with the rotating shaft of the wheel; (3) the trolley running gear comprises a driving gear and a driven gear which have the same specification, the gear is meshed with the rack rail, and a shaft hole of the gear corresponds to a wheel rotating shaft; the anti-deviation pulley is a polypropylene injection molding pulley, the outer diameter of the anti-deviation pulley is larger than that of the driving running gear, and the inner diameter of the anti-deviation pulley corresponds to the rotating shaft of the wheel; (4) the movable chassis is a frame chassis, a motor base mounting plate is arranged in the middle of one side of the movable chassis, bearing seat supports are arranged on two sides of the movable chassis, and frame mounting plates are arranged at four corners of the movable chassis.
The connection relation of the main parts is as follows: (1) the motor mounting seat is welded on a motor seat mounting plate of the movable chassis, and the trolley driving motor is mounted on the motor mounting seat; (2) the bearing seat is arranged on a bearing seat support of the movable chassis, one end of the wheel rotating shaft is arranged in the bearing seat, and the other end of the wheel rotating shaft is connected with an output shaft of the trolley driving motor by a coupling; (3) the anti-deviation pulley and the driving gear are sequentially arranged at the outer end of the wheel rotating shaft, and the driving gear is fixed by utilizing a nut; the driven gears are arranged on two sides of the moving chassis, and the double driven gears and the double driving gears are respectively positioned at four corners of two sides of the moving chassis to form a four-wheel type moving chassis; (4) the double-wheel synchronous operation device is arranged on the double-rack track and has the performance of driving the double wheels to synchronously operate by a single motor.
The utility model also provides a filter cloth cleaning mechanism of the filter press, namely a horizontal moving lifting horizontal spray-washing type block-by-block automatic filter cloth cleaning mechanism, which is used for driving the double-wheel synchronous operation device by the single motor; mainly comprises a double-wheel synchronous operation device, a rack rail, a door frame type frame, a lifting cloth washing device, a lifting driving motor, a stroke limiting device and the like; the double-wheel synchronous running device comprises a trolley driving motor, a wheel rotating shaft assembly, a trolley running gear, an anti-deviation pulley, a bearing seat and a moving chassis; the lifting cloth washing device comprises a high-pressure water inlet pipe, a lifting water pipe, a horizontal water spraying pipe, a water spraying nozzle and the like; the moving chassis can move in the horizontal direction, and the cloth washing device can lift in the vertical direction. The filter cloth cleaning mechanism is matched with the filter plate and cake discharging mechanism which pulls the filter plates one by one for use, and has the functions of automatically cleaning and smoothing the filter cloth and enabling the filter cloth to be washed and regenerated.
The single-motor-driven double-wheel synchronous operation device and the filter cloth cleaning mechanism of the filter press have the advantages of simplified structure, optimized driving mode, double-wheel synchronization and reliable performance; the double-wheel synchronous operation device has the advantages that through optimizing a driving mode, a single-motor-driven double-wheel synchronous operation device is innovated, a worm and gear speed reducer with double horizontal output shafts is optimized, similar coaxial connection and transmission of double-wheel rotating shafts are realized, the synchronous operation of double driving wheels of the cloth washing trolley is ensured, and one driving motor is saved; the reliability of the performance of the filter cloth cleaning mechanism is improved, and the product is upgraded, cost is reduced and efficiency is improved.
Drawings
Fig. 1 is a schematic diagram of a single motor driven double wheel synchronous operation device of the utility model.
Fig. 2 is a schematic top view of a mobile chassis of the single motor driven dual wheel synchronous operation device of the present invention.
FIG. 3 is a schematic left view of a cloth cleaning trolley (except for a rack rail) of the mechanism for cleaning the filter cloth according to the present invention.
FIG. 4 is a schematic left-side view of the filter cloth cleaning mechanism (including the cloth cleaning trolley and its track) according to the present invention.
FIG. 5 is a schematic front view of a filter cloth cleaning mechanism (including a cloth cleaning trolley and a track thereof) according to the present invention.
FIG. 6 is a schematic view of the assembly of the filter cloth cleaning mechanism and the corresponding automatic filter press according to the present invention.
Reference numerals: 1-trolley driving motor, 2-wheel rotating shaft component, 3-motor mounting seat, 4-trolley running gear, 5-deviation-preventing pulley, 6-bearing seat, 7-moving chassis, 8-door frame type frame, 9-single motor driving double-wheel synchronous running device (short for: double-wheel synchronous running device or the utility model), 10-lifting driving motor, 11-lifting cloth washing device, 12-filter cloth cleaning mechanism (comprising cloth washing trolley and track), 13-track support, 14-rack track, 15-filter plate, 16-plate pulling cake unloading mechanism (commonly called plate pulling trolley), 17-PLC program control system, 18-motor seat mounting plate, 19-bearing seat support and 20-frame mounting plate.
Detailed Description
The technical solution of the embodiment of the present invention will be described below with reference to the accompanying drawings of an embodiment of a single-motor-driven double-wheel synchronous operation device and a filter cloth cleaning mechanism of a filter press according to the present invention, and the described embodiment is only a preferred part of the embodiments of the present invention, but not all embodiments. All other embodiments, such as a dual-wheel synchronous operating device with the same single motor driving mode and similar structure, which are not inventive by the technical personnel in the field of the embodiment of the utility model, belong to the protection scope of the utility model.
Example 1
A single motor driven double-wheel synchronous operation device 9 (for short, a double-wheel synchronous operation device) has the main points of the innovative overall implementation scheme that: the existing double-motor driving double-wheel running device is improved into a single-motor driving double-wheel synchronous running device 9; the driving motor 1 is a worm gear speed reducer, is provided with a double-level output shaft, is arranged on the movable chassis 7, is connected with the double-wheel rotating shaft by a coupler, is similar to the double-wheel rotating shaft in coaxial connection, ensures the synchronous operation of double driving wheels of the cloth washing trolley 12, and saves one driving motor and a mounting bracket thereof.
The specific implementation scheme is as follows: the double-wheel synchronous operation device 9 mainly comprises a trolley driving motor 1, a wheel rotating shaft component 2, a motor mounting seat 3, a trolley operation gear 4, an anti-deviation pulley 5, a bearing seat 6 and a movable chassis 7; the double-wheel synchronous operation device 9 is arranged on the double-rack track 14 and has the performance of driving double wheels to synchronously operate by a single motor; the detailed description is as follows:
the trolley driving motor 1 is a GAS77-YEJ 2-4P-107.83-M4-phi 50-270-1955 type worm gear reducer, and is provided with a double-level output shaft and can convert electric energy into mechanical energy of the output shaft; the trolley driving motor 1 is arranged on the motor mounting seat 3; is used for driving the wheel rotating shaft of the cloth washing trolley 12 and driving the double driving wheels to synchronously run.
The wheel rotating shaft assembly 2 comprises a wheel rotating shaft and a coupler; one end of the wheel rotating shaft corresponds to the shaft hole of the coupler, and the other end of the wheel rotating shaft is provided with threads and corresponds to the shaft holes of the trolley running gear 4, the deviation-preventing pulley 5 and the bearing seat 6 respectively; the specification of the coupler is matched with the output shaft of the trolley driving motor 1 and the wheel rotating shaft; one end of the wheel rotating shaft is arranged in the bearing seat 6, and the other end of the wheel rotating shaft is connected with an output shaft of the trolley driving motor 1 by a coupler; the double driving wheels for driving the cloth washing trolley 12 run synchronously.
The motor mounting seat 3 is provided with a mounting hole corresponding to the trolley driving motor 1; the motor mounting seat 3 is welded on a motor seat mounting plate 18 of the movable chassis 7; used for fixedly mounting the trolley driving motor 1.
The trolley running gear 4 comprises a driving gear and a driven gear with the same specification, the gears of the trolley running gear are meshed and matched with the rack rails 14, and the shaft holes of the gears correspond to the rotating shafts of the wheels; the driving gear is arranged at the outer end of the wheel rotating shaft and is fixed by a nut; the driven gears are arranged on two sides (such as two sides on the upper part of the figure 2) of the mobile chassis 7, and the double driven gears and the double driving gears are respectively positioned at four corners of two sides of the mobile chassis 7 to form a four-wheel mobile chassis 7; for the cloth washing trolley 12 to move horizontally.
The anti-deviation pulley 5 is a polypropylene injection molding pulley, the outer diameter of the anti-deviation pulley is larger than that of the driving running gear, and the inner diameter of the anti-deviation pulley corresponds to the rotating shaft of the wheel; the anti-deviation pulley 5 and the driving gear are sequentially arranged at the outer end of the wheel rotating shaft; is used for preventing the driving gear from axially deviating, namely preventing the trolley running gear 4 from separating from the rack guide rail 14.
The specification of the bearing seat 6 is matched with the rotating shaft of the wheel; the bearing seat 6 is arranged on a bearing seat support 19 of the movable chassis 7; the wheel spindle is used for mounting the wheel spindle in a rolling mode.
The movable chassis 7 is a frame chassis, a motor base mounting plate 18 is arranged in the middle of one side of the movable chassis, bearing seat supports 19 are arranged on two sides of the movable chassis, and frame mounting plates 20 are arranged at four corners of the movable chassis; for mounting and carrying the cloth washing cart 12.
The single-motor-driven double-wheel synchronous operation device 9 provided by the utility model has the advantages of simplified structure, optimized driving mode, double-wheel synchronization and reliable performance; the technical problems that the double-motor driving double-wheel running device is complex in structure, the double wheels cannot run completely and synchronously, the cloth washing trolley 12 deviates and clamps rails, and the normal work of the lifting cloth washing device 11 is influenced are solved; one driving motor is saved, the reliability of the performance of the filter cloth cleaning mechanism is improved, and the product is upgraded, cost is reduced and efficiency is improved.
Example 2
A filter press filter cloth cleaning mechanism 12 (called as filter cloth cleaning mechanism for short), namely a horizontal movement lifting horizontal spray-washing type block-by-block automatic filter cloth cleaning mechanism, uses the single motor driving double-wheel synchronous operation device 9 (called as double-wheel synchronous operation device for short) provided by the utility model; mainly comprises a double-wheel synchronous running device 9, a rack rail 14 thereof, a door frame type frame 8, a lifting cloth washing device 11, a lifting driving motor 10, a stroke limiting device and the like; the double-wheel synchronous running device 9 comprises a trolley driving motor 1, a wheel rotating shaft component 2, a trolley running gear 4, an anti-deviation pulley 5, a bearing seat 6 and a moving chassis 7; the lifting type cloth washing device 11 comprises a high-pressure water inlet pipe, a lifting water pipe, a horizontal water spraying pipe, a water spraying nozzle and the like. The utility model shares the technical part with the prior art, according to the current standard of China' Van filter press and plate-and-frame filter press part 1: type and basic parameters section 2: technical Condition section 3: filter plate (section 4: membrane Filter plates (JB/T4333).
And (3) assembling and final assembling of the filter cloth cleaning mechanism 12: for convenience of explanation, a frame double beam and a filter plate 15 closely related to the mechanism are additionally arranged; the rack rail 14 is arranged on two sides of a double beam of the frame (positioned above the filter press and communicated with the head and the tail of the filter press) by utilizing a rail bracket 13, the movable chassis 7 is arranged on the rack rail 14, the door frame type frame 8 is arranged on a frame mounting plate 20 of the movable chassis 7, the double-wheel synchronous operation device 9 is arranged on a motor base mounting plate 18 and a bearing seat support 19 of the movable chassis 7, the lifting type cloth washing device 11 and the lifting driving motor 10 are arranged on the door frame type frame 8, and the stroke limiting device is arranged on the lower part of the movable chassis 7 and communicated with the PLC control system 17 in parallel; the movable chassis 7 can move in the horizontal direction, and the lifting type cloth washing device 11 can lift in the vertical direction. The filter cloth cleaning mechanism 12 is used together with the filter plate and cake discharging mechanism 16 which is pulled block by block, and has the functions of automatically cleaning and smoothing filter cloth and enabling the filter cloth to be washed and regenerated.
The working process of the filter cloth cleaning mechanism 12 is as follows: under the control of the PLC system 17, the cloth washing trolley 12 and the pulling plate trolley 16 synchronously run, the pulling plate trolley 16 automatically pulls and unloads the filter plates 15 one by one, the filter plates 15 are continuously pulled to a cleaning position (the limiting device acts), the cloth washing trolley 12 sprays and smoothes the pulled filter plates 15 and filter cloth one by using high-pressure water through the lifting cloth washing device 11 (the water spraying vertical pipe sprays water to the pulled adjacent filter plates 15 and filter cloth from two sides inwards), so that the filter cloth is washed and regenerated, the filtering speed of the filter cloth is increased, and the service life of the filter cloth is prolonged; high-pressure cloth washing liquid naturally and directly falls into the liquid receiving turning plate, and is converged into an external water tank through the diversion trench, and the processes of discharging by the pulling plate and cleaning the filter cloth are visible; and (5) performing reciprocating circulation until all filter cloth is cleaned.
The filter cloth cleaning mechanism 12 of the filter press has the advantages that a single-motor-driven double-wheel synchronous operation device 9 is innovated by optimizing a driving mode, a worm and gear speed reducer with double horizontal output shafts is preferably selected, similar coaxial connection is realized, double-wheel rotating shafts are driven, synchronous operation of double driving wheels of the cloth washing trolley 12 is ensured, and one driving motor is saved; the reliability of the performance of the filter cloth cleaning mechanism 12 is improved, and the product is upgraded, cost is reduced and efficiency is improved.
Claims (3)
1. A single-motor-driven double-wheel synchronous operation device comprises a trolley driving motor, a wheel rotating shaft assembly, a motor mounting seat, a trolley operation gear, an anti-deviation pulley, a bearing seat and a movable chassis; the method is characterized in that: the trolley driving motor is a GAS77-YEJ 2-4P-107.83-M4-phi 50-270 DEG worm gear speed reducer and is provided with a double-level output shaft; the wheel rotating shaft assembly comprises a wheel rotating shaft and a coupler; the trolley running gear comprises a driving gear and a driven gear which have the same specification; the movable chassis is a frame chassis, a motor base mounting plate is arranged in the middle of one side of the movable chassis, bearing seat supports are arranged on two sides of the movable chassis, and frame mounting plates are arranged at four corners of the movable chassis; the interconnection relationship is: the motor mounting seat is welded on a motor seat mounting plate of the movable chassis, and the trolley driving motor is mounted on the motor mounting seat; the bearing block is arranged on a bearing block support of the movable chassis, one end of a wheel rotating shaft is arranged in the bearing block, and the other end of the wheel rotating shaft is connected with an output shaft of a trolley driving motor by a coupler; the anti-deviation pulley and the driving gear are sequentially arranged at the outer end of the wheel rotating shaft, and the driving gear is fixed by utilizing a nut; the driven gears are arranged on two sides of the movable chassis, and the double driven gears and the double driving gears are respectively positioned at four corners of two sides of the movable chassis to form a four-wheel type movable chassis.
2. The single motor driven two-wheel synchronous operation device according to claim 1, characterized in that: the motor mounting seat is provided with a mounting hole corresponding to the trolley driving motor; one end of the wheel rotating shaft corresponds to the shaft hole of the coupler, and the other end of the wheel rotating shaft is provided with threads and corresponds to the shaft holes of the trolley running gear, the deviation-preventing pulley and the bearing seat respectively; the specification of the coupler is matched with the output shaft of the trolley driving motor and the wheel rotating shaft; the specification of the bearing seat is matched with the rotating shaft of the wheel; the trolley running gear is meshed and matched with the rack rail, and the shaft hole of the gear corresponds to the wheel rotating shaft; the anti-deviation pulley is a polypropylene injection molding pulley, the outer diameter of the anti-deviation pulley is larger than that of the driving running gear, and the inner diameter of the anti-deviation pulley corresponds to that of the wheel rotating shaft.
3. A filter press filter cloth cleaning mechanism, namely a horizontal moving lifting horizontal spray washing type block-by-block automatic filter cloth cleaning mechanism, comprises a double-wheel synchronous operation device and a rack rail thereof, a door frame type frame, a lifting type cloth cleaning device, a lifting driving motor and a stroke limiting device; the method is characterized in that: the double-wheel synchronous operation device is the single-motor driven double-wheel synchronous operation device in claim 1 or 2; has the functions of automatically cleaning and smoothing the filter cloth and enabling the filter cloth to be washed and regenerated.
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CN113244671A (en) * | 2021-06-16 | 2021-08-13 | 景津环保股份有限公司 | Single-motor-driven double-wheel synchronous operation device and filter cloth cleaning mechanism of filter press |
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CN113244671A (en) * | 2021-06-16 | 2021-08-13 | 景津环保股份有限公司 | Single-motor-driven double-wheel synchronous operation device and filter cloth cleaning mechanism of filter press |
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