CN216980316U

CN216980316U - Automatic paint dipping machine for transformer production

Info

Publication number: CN216980316U
Application number: CN202220520188.2U
Authority: CN
Inventors: 曹竑
Original assignee: Suzhou Industrial Park Hejia Electronics Co ltd
Current assignee: Suzhou Industrial Park Hejia Electronics Co ltd
Priority date: 2022-03-10
Filing date: 2022-03-10
Publication date: 2022-07-15
Anticipated expiration: 2032-03-10

Abstract

The utility model discloses an automatic paint dipping machine for transformer production, which comprises a paint dipping machine and a control electric box, wherein the control electric box is installed on the front surface of the paint dipping machine, a plurality of groups of installation rings are respectively installed on two sides of the paint dipping machine, an exhaust air duct is installed on one side of the paint dipping machine, and two groups of limiting plates are installed on the inner side of the exhaust air duct; an air inlet and an air outlet are arranged at the output end of the exhaust air duct, and a vacuum pump is arranged at the bottom of the air inlet and the air outlet; the output end of the vacuum pump is provided with a cylindrical shell, and the top of the cylindrical shell is provided with an installation cover. According to the utility model, the filter plates are arranged, when the device is used, gas pumped out from the interior directly enters the cylindrical shell through the exhaust air channel and the vacuum pump, and the formaldehyde gas in the interior can be effectively filtered through the two groups of filter plates and the activated carbon layer, so that the paint gas is effectively prevented from invading the health of workers.

Description

A automatic dip coating machine for transformer production

Technical Field

The utility model relates to the technical field of automatic paint dipping, in particular to an automatic paint dipping machine for transformer production.

Background

When the preparation to the transformer, the most important one step is exactly to carry out the dip coating to the transformer, through prevent the condition that the sun-rain drenches and lead to rusty at transformer outside dip coating, can prolong the life of transformer greatly, and the tradition uses automatic dip coating machine to carry out the dip coating to the transformer usually when carrying out the dip coating, but traditional device still has the weak point group to improve.

The automatic paint dipping machine in the prior art has the following defects:

1. patent document CN211989423U discloses an automatic paint dipping machine for an anti-dripping paint stator, relating to the technical field of paint dipping machines. The utility model comprises a box body, wherein a rotating frame is rotationally connected between two sides of the inner wall of the box body through a ball bearing; a hanging tool is hung on the surface of the rotating frame; a paint dipping tank is arranged at the bottom of the inner wall of the box body; the top of the box body is provided with a fan; the rotating frame comprises two crosses; a support rod is fixed between the opposite surfaces of the two cross support arms; a first transmission belt is fixed at the shaft end on one side of one cross and positioned on the outer side of the box body. The utility model uses the rotary frame, the hanging tool, the paint dipping tank and the fan in a matching way, the servo motor drives the rotary frame to rotate, so that the hanging tool hung on the supporting rod rotates, because the four hanging hangers are staggered with each other, the fan dries the stator dipped with paint on the hangers in an air way, the dropping of the paint of the stator hung on the upper layer is avoided, the production quality of the stator is ensured, the device can continuously perform paint dipping work, improves the efficiency of stator paint dipping, but the device drives materials to perform rotary paint dipping through the rotation of the rotor when in use, and the paint dipping mode can often generate more bubbles on the surface after paint dipping, because the paint can turn over up and down when being dipped in the paint, the internal gas can directly enter the paint layer at the turning gap and be wrapped, therefore, the service life of the transformer after paint dipping can not be prolonged, and the paint dipping effect is poor.

2. When the existing automatic paint dipping machine device is used, the paint inside the automatic paint dipping machine device is directly contacted with the outside, workers breathe air containing paint smell for a long time, and substances such as formaldehyde released inside the automatic paint dipping machine device can invade the lungs of the workers for a long time, so that the carcinogenic condition is generated, and the physical health of the workers is greatly influenced.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an automatic paint dipping machine for transformer production, which solves the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the automatic paint dipping machine for transformer production comprises a paint dipping machine and a control electric box, wherein the control electric box is installed on the front side of the paint dipping machine, a plurality of groups of installation rings are installed on two sides of the paint dipping machine respectively, an exhaust air duct is installed on one side of the paint dipping machine, and two groups of limiting plates are installed on the inner side of the exhaust air duct;

an air inlet and an air outlet are arranged at the output end of the exhaust air duct, and a vacuum pump is arranged at the bottom of the air inlet and the air outlet;

the output end of the vacuum pump is provided with a cylindrical shell, and the top of the cylindrical shell is provided with an installation cover.

Preferably, a sealing top cover is installed at the top of the paint dipping machine.

Preferably, a heat dissipation port is formed in one side of the control electrical box, a control panel is embedded in the front of the control electrical box, and a handle is mounted on the front of the control panel.

Preferably, the inner side of the mounting ring is provided with a hydraulic oil rod, the output end of the hydraulic oil rod is provided with a piston rod, and one side of the hydraulic oil rod is provided with two groups of oil inlet and outlet.

Preferably, electric putter is installed to the inboard of limiting plate, and the telescopic link is installed to electric putter's output, and movable sealing plate is installed through the bolt in the top of telescopic link, and driving motor is installed to electric putter's bottom.

Preferably, the back of the vacuum pump is provided with a rotating motor, the top of the rotating motor is provided with a junction box, and the bottom of the rotating motor is provided with two groups of mounting seats.

Preferably, two sets of limiting frames are installed on the inner side of the cylindrical shell, a filter plate is installed on the inner side of each limiting frame, and an activated carbon layer is installed on the inner side of each filter plate.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, the vacuum pump is arranged, when the device is used, the shell of the transformer is firstly placed on the lifting platform in the paint dipping machine, the hydraulic oil rods on two sides drive the top sealing top cover to descend to be contacted with the main body machine, so that a sealing effect is formed, before the paint dipping in the device is carried out, the vacuum pump at the output end driven by the rotating motor on one side directly pumps out air in the device, so that the gas in the device in an environment with vacuum in the device directly enters the paint layer, the paint dipping operation is carried out after the vacuum pumping, the surface effect after the paint dipping can be greatly improved, and the service life of the device is effectively prolonged.

2. According to the utility model, the filter plates are arranged, when the device is used, gas pumped out from the interior directly enters the cylindrical shell through the exhaust air channel and the vacuum pump, formaldehyde gas in the interior can be effectively filtered through the two groups of filter plates and the activated carbon layer, and when the sealing top cover is opened, the vacuum pump on one side can continuously perform exhaust treatment, so that paint gas exhausted from the bottom of the top cover is adsorbed, meanwhile, the transformer after paint dipping can be air-dried, and the paint gas is effectively prevented from invading the body health of workers.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the electric putter of the present invention;

FIG. 3 is a schematic view of the vacuum pump of the present invention;

fig. 4 is a schematic cross-sectional view of a filter plate of the present invention.

In the figure: 1. a paint dipping machine; 101. sealing the top cover; 102. an exhaust duct; 2. controlling an electric box; 201. a heat dissipation port; 202. a control panel; 203. a handle; 3. a hydraulic ram; 301. installing a ring; 302. a piston rod; 303. an oil inlet and an oil outlet; 4. a movable sealing plate; 401. a limiting plate; 402. an electric push rod; 403. a telescopic rod; 404. a push motor; 5. a vacuum pump; 501. a mounting seat; 502. a rotating electric machine; 503. a junction box; 504. an air inlet and an air outlet; 6. a cylindrical shell; 601. a limiting frame; 602. a filter plate; 603. an activated carbon layer; 604. and (6) installing a cover.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without any inventive step, are within the scope of the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.

Referring to fig. 1 and 2, the present invention provides an embodiment: an automatic paint dipping machine for transformer production;

the first embodiment is as follows: the paint dipping machine comprises a paint dipping machine 1, a control electrical box 2 is installed on the front side of the paint dipping machine 1, a heat dissipation port 201 is formed in one side of the control electrical box 2, a control panel 202 is embedded in the front side of the control electrical box 2, a handle 203 is installed on the front side of the control panel 202, the control electrical box 2 can be connected with an external power supply, the internal device of the whole device is directly controlled by the control panel 202 on the front side when the power is on, operation is convenient for workers, meanwhile, the control panel 202 can be opened by rotating the handle 203 to directly maintain the internal device, normal use of the device is ensured, high temperature generated when the internal device is powered on for use is dissipated by the heat dissipation port 201 on one side, the problem that fire is damaged due to overhigh internal temperature is solved, a plurality of groups of installation rings 301 are respectively installed on two sides of the paint dipping machine 1, and a hydraulic oil rod 3 is installed on the inner sides of the installation rings 301, the output end of the hydraulic oil rod 3 is provided with a piston rod 302, one side of the hydraulic oil rod 3 is provided with two sets of oil inlet and outlet ports 303, a mounting ring 301 is fixed with a main body device through a connecting piece, kinetic energy is provided for the hydraulic oil rod 3 through the oil inlet and outlet ports 303, the hydraulic oil rod 3 can be ensured to be capable of normally driving the piston rod 302 of the output end to carry out lifting adjustment, so that the inner sealing top cover 101 is controlled, the full-automatic effect of the device is ensured, one side of the paint dipping machine 1 is provided with an exhaust air duct 102, the top of the paint dipping machine 1 is provided with the sealing top cover 101, the paint dipping machine 1 is of a main body structure of the device, an inner lifting platform and a paint pool can directly carry out paint dipping treatment on a transformer, when paint dipping is carried out, the sealing top cover 101 at the top is closed, external air can enter the device to influence the paint dipping effect, and the internal air can be directly discharged through the exhaust air duct 102, two sets of limiting plates 401 are installed to exhaust wind channel 102's inboard, electric putter 402 is installed to limiting plate 401's inboard, telescopic link 403 is installed to electric putter 402's output, movable sealing plate 4 is installed through the bolt in the top of telescopic link 403, push motor 404 is installed to electric putter 402's bottom, limiting plate 401 is through fixing with the wind channel inboard, thereby electric putter 402 for the inboard provides stability, push motor 404 and the external power source of bottom are connected, it goes up and down to connect the telescopic link 403 that will circular telegram and drive the output, telescopic link 403 drives movable sealing plate 4 at top, make opening and shutting of the inside gas circulation in movable sealing plate 4 control wind channel, a sealed effect for controlling the internal device.

Referring to fig. 3, an automatic paint dipping machine for transformer production;

example two: including exhaust wind channel 102, business turn over gas port 504 is installed to exhaust wind channel 102's output, vacuum pump 5 is installed to business turn over gas port 504's bottom, vacuum pump 5's back mounted has rotating electrical machines 502, terminal box 503 is installed at rotating electrical machines 502's top, two sets of mount pads 501 are installed to rotating electrical machines 502's bottom, the mount pad 501 of bottom is fixed with ground and is provided the support for the rotating electrical machines 502 at top simultaneously, guarantee top device's stability, rotating electrical machines 502 passes through terminal box 503 and is connected with external power source, the circular telegram drives the inside turbine of output vacuum pump 5 and rotates, rotatory inside gas that makes the device is got rid of through business turn over gas port 504.

Referring to fig. 4, an automatic paint dipping machine for transformer production;

example three: including vacuum pump 5, cylinder shell 6 is installed to vacuum pump 5's output, installation lid 604 is installed at 6 tops of cylinder shell, two sets of spacing frames 601 are installed to the inboard of cylinder shell 6, filter 602 is installed to the inboard of spacing frame 601, activated carbon layer 603 is installed to the inboard of filter 602, the inside that will directly get into cylinder shell 6 after the gas outgoing filters, can be very big degree through filter 602 and activated carbon layer 603 poisonous harmful substance in the filtration waste gas, prevent gas pollution, the stability of filter 602 can be guaranteed to inboard spacing frame 601, can change the filter 602 of device through the installation lid 604 at top after using for a long time.

The working principle is as follows: when the vacuum pumping device is used, firstly, a transformer is placed in the paint dipping machine 1, the hydraulic oil rods 3 on two sides are controlled to shrink through the control panel 202, so that the sealing top cover 101 on the top is driven to descend to form a sealing inner cavity, the rotating motor 502 on one side is electrified to drive the vacuum pump 5 on the output end to evacuate gas to the inner side of the vacuum pumping device, the pushing motor 404 in the air channel drives the movable sealing plate 4 on the output end of the electric push rod 402 to shrink to form a vacuum effect after evacuation, and the gas is directly filtered through the filter plate 602 and the activated carbon layer 603 after evacuation.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.

Claims

1. The utility model provides an automatic dip coating machine for transformer production, includes dip coating machine (1) and control electronic box (2), its characterized in that: the front surface of the paint dipping machine (1) is provided with a control electronic box (2), two sides of the paint dipping machine (1) are respectively provided with a plurality of groups of mounting rings (301), one side of the paint dipping machine (1) is provided with an exhaust air duct (102), and the inner side of the exhaust air duct (102) is provided with two groups of limiting plates (401);

an air inlet and outlet (504) is arranged at the output end of the exhaust air duct (102), and a vacuum pump (5) is arranged at the bottom of the air inlet and outlet (504);

the output end of the vacuum pump (5) is provided with a cylindrical shell (6), and the top of the cylindrical shell (6) is provided with an installation cover (604).

2. An automatic paint dipping machine for transformer production according to claim 1, characterized in that: and a sealing top cover (101) is arranged at the top of the paint dipping machine (1).

3. An automatic paint dipping machine for transformer production according to claim 1, characterized in that: a heat dissipation port (201) is formed in one side of the control electronic box (2), a control panel (202) is installed on the front face of the control electronic box (2) in an embedded mode, and a handle (203) is installed on the front face of the control panel (202).

4. An automatic paint dipping machine for transformer production according to claim 1, characterized in that: the hydraulic oil rod (3) is installed on the inner side of the installation ring (301), the piston rod (302) is installed at the output end of the hydraulic oil rod (3), and two sets of oil inlet and outlet ports (303) are installed on one side of the hydraulic oil rod (3).

5. An automatic paint dipping machine for transformer production according to claim 1, characterized in that: electric putter (402) is installed to the inboard of limiting plate (401), and telescopic link (403) are installed to the output of electric putter (402), and movable sealing plate (4) are installed through the bolt in the top of telescopic link (403), and push motor (404) are installed to the bottom of electric putter (402).

6. An automatic paint dipping machine for transformer production according to claim 1, characterized in that: the back of the vacuum pump (5) is provided with a rotating motor (502), the top of the rotating motor (502) is provided with a junction box (503), and the bottom of the rotating motor (502) is provided with two groups of mounting seats (501).

7. An automatic paint dipping machine for transformer production according to claim 1, characterized in that: two sets of spacing frames (601) are installed to the inboard of cylinder shell (6), and filter (602) are installed to the inboard of spacing frame (601), and activated carbon layer (603) are installed to the inboard of filter (602).