CN216977019U - Intelligent environment control machine - Google Patents
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Abstract
本实用新型公开了一种智能环境控制机,包括壳体,壳体上设有风窗和外部传感器,壳体内位于风窗后面设置有风阀和风机,风阀和风机之间设有风道构建装置,风道构建装置内设有内外气流风道分隔装置、加热器和气流参数传感器,内外气流风道分隔装置将风道分为外气流通道和内气流通道,加热器设置在内、外气流通道共用处,壳体内设有控制器,风阀包括风挡驱动器,外部传感器、风机、风挡驱动器、加热器和气流参数传感器均与控制器电连接;本实用新型提供的智能环境控制机解决了目前各类电气设备因大气环境变化、内部电气和电子装置运行变化等原因造成的电气和电子装置故障频发,甚至烧毁的问题。
The utility model discloses an intelligent environment control machine, which comprises a casing, an air window and an external sensor are arranged on the casing, an air valve and a fan are arranged behind the air window in the casing, and an air duct is arranged between the air valve and the air fan. Construction device, the air duct construction device is equipped with an inner and outer air duct separation device, a heater and an air flow parameter sensor. The inner and outer air duct separation device divides the air duct into an outer airflow channel and an inner airflow channel, and the heater is arranged inside and outside. At the common place of the airflow channel, a controller is arranged in the casing, the air valve includes a windshield driver, and the external sensor, the fan, the windshield driver, the heater and the airflow parameter sensor are all electrically connected with the controller; the intelligent environment control machine provided by the utility model solves the problem of At present, various types of electrical equipment are frequently faulted or even burned out due to changes in the atmospheric environment and changes in the operation of internal electrical and electronic devices.
Description
技术领域technical field
本实用新型涉及环境控制技术领域,具体涉及一种智能环境控制机。The utility model relates to the technical field of environmental control, in particular to an intelligent environment control machine.
背景技术Background technique
目前电气设备或室内(房间或预制舱内)(以下简称电气设备)需要环境控制的原因包括以下几点:The reasons why electrical equipment or interiors (in rooms or prefabricated cabins) (hereinafter referred to as electrical equipment) currently require environmental control include the following:
1、散热的需求:需要把设备内部温度控制器设备或标准要求的温度以下,防止过高温造成设备停机或烧坏;1. Heat dissipation requirements: It is necessary to keep the temperature inside the equipment below the temperature required by the equipment or standard to prevent the equipment from being shut down or burned out due to excessive temperature;
2、保温的需求:电气设备内的电气、电子装置,通常工作的温度需要>-10℃(根据特例设备可调整),大气温度≦-10℃(根据特例设备可调整),就应该保温防止温度低于电气、电子装置要求的温度;2. Insulation requirements: the electrical and electronic devices in electrical equipment, the normal working temperature needs to be >-10 ℃ (adjustable according to special equipment), and the atmospheric temperature ≦ -10 ℃ (adjustable according to special equipment), it should be insulated to prevent The temperature is lower than the temperature required by electrical and electronic devices;
3、防低温的需求:大气温度极低的苛刻天气,需要启动主动加热,来防低温,保证电气设备内的最低温度要求;3. Requirements for low temperature protection: In harsh weather with extremely low atmospheric temperature, active heating needs to be activated to prevent low temperature and ensure the minimum temperature requirements in electrical equipment;
4、除湿的需求:电气设备温差变化及大气潮湿状况变化,均能造成电气设备内部潮湿凝露,造成隐患或故障,因此需要除湿防凝露;4. Dehumidification requirements: Changes in the temperature difference of electrical equipment and changes in atmospheric humidity can cause moisture condensation inside the electrical equipment, causing hidden dangers or failures, so dehumidification and condensation prevention are required;
5、防尘的需求:灰尘进入到电气设备内部,造成积累,造成电气、电子装置散热快速下降,从而热量不能散热而过温、烧毁;5. Requirements for dust prevention: Dust enters the interior of electrical equipment, causing accumulation, resulting in a rapid decline in the heat dissipation of electrical and electronic devices, so that the heat cannot be dissipated and overheated and burned;
6、节能、降低碳排放的需求;电气设备,散热所用空调耗能高,防低温所用加热器耗能高,除湿所用除湿机或加热器耗能高;6. The demand for energy saving and carbon emission reduction; electrical equipment, high energy consumption of air conditioners for heat dissipation, high energy consumption of heaters used for low temperature protection, and high energy consumption of dehumidifiers or heaters used for dehumidification;
7、危害气体的控制需求:危害气体,如沼气(电缆够内腐殖质产生的沼气)、氢气(新能源电池储能设备电池充放电过程产生氢气)等等,在保温状况下,仍然需要检测和排出这些危害气体,保障电气设备的运行安全综上原因,电气设备需要一种电气设备内外气流交换式的新设备,既可以通风散热、散危害气体,还能适时关闭用以保温,还能主动加热,还能除湿和防尘的环控装置;7. Control requirements for hazardous gases: Hazardous gases, such as biogas (biogas generated by humus in cables), hydrogen (hydrogen generated during charging and discharging of batteries in new energy battery energy storage equipment), etc., still need to be detected and tested under thermal insulation conditions. Exhaust these hazardous gases and ensure the safety of electrical equipment. To sum up, the electrical equipment needs a new type of equipment that can exchange airflow inside and outside the electrical equipment. Heating, dehumidification and dustproof environmental control device;
8、智能化的管控维系统;8. Intelligent management and control system;
9、便于安装和成本低。9. Easy to install and low cost.
现有的对电气设备进行内部环境(也称)进行管控的设备或系统,分为两大类型:Existing equipment or systems that control the internal environment (also known as) of electrical equipment are divided into two categories:
一、密闭隔离型One, airtight isolation
密闭隔离型的内外的空气是隔离的,没有对流,主要代表设备有空调(如中央空调、工业空调和机柜空调等)和除湿机,主要原因其压力是利用压缩机的热工原理进行制冷散热的。The air inside and outside the airtight isolation type is isolated and there is no convection. It mainly represents equipment such as air conditioners (such as central air conditioners, industrial air conditioners, and cabinet air conditioners) and dehumidifiers. of.
1.空调1. Air conditioner
优点:功能齐全;Advantages: fully functional;
缺点:shortcoming:
1)能耗高1) High energy consumption
1.1)制冷散热能耗高:作为散热功能使用时,工业空调标称散1KW的发热功率,需要0.5KW(按照常规的工业空调能效等级2,例如国际著名工业空调品牌德国百能堡的工业空调参数)的耗电量,散(散热量)耗(耗电量)比为2;在当前双碳目标下,已经严重不符合节能降碳的控制目标了;1.1) High energy consumption for cooling and heat dissipation: when used as a heat dissipation function, the industrial air conditioner has a nominal heat dissipation power of 1KW and requires 0.5KW (according to the conventional industrial air conditioner
1.2)除湿能耗高:空调除湿的原理是将常温空气吸入进空调,在压缩机制冷下,将吸入的空气降温直至到吸入空气中水蒸气凝结成水排出,来除湿,除湿量小,能耗高,通常一小时除湿量约150mL的工业空调耗电量1.5KW;1.2) High energy consumption for dehumidification: The principle of air conditioning dehumidification is to inhale the air at room temperature into the air conditioner, and under the refrigeration of the compressor, the inhaled air is cooled until the water vapor in the inhaled air condenses into water and is discharged to dehumidify. High power consumption, usually an industrial air conditioner with a dehumidification capacity of about 150mL per hour consumes 1.5KW;
2)环控性能差,达不到电气设备内部环境的标准需求2) The environmental control performance is poor and cannot meet the standard requirements of the internal environment of electrical equipment
2.1)高温天气时,制冷散热能力差,达不到标准要求,原因是空调是吸入电气设备内需要冷却热量,再通过压缩机压缩将含有这些热量的空气压缩升温到比电气设备外部大气温度高出≧10℃的温度来将热量散到大气中;2.1) In high temperature weather, the cooling and heat dissipation capacity is poor and does not meet the standard requirements. The reason is that the air conditioner needs to inhale the cooling heat into the electrical equipment, and then compress the air containing the heat through the compressor and heat it up to a temperature higher than the external atmospheric temperature of the electrical equipment. A temperature of ≧10℃ is used to dissipate heat into the atmosphere;
大气温度≦30℃时,空调容易制冷散热,但大气温度>30℃时,压缩机需要将需要散热的空气压缩升温到≧40℃,才能有效散热,但是空调外机在持续热源下,形成一个由空调外机为中心的热岛,温度由热岛中心到四周温度递减到大气温度30℃,这样散热能力就进一步下降,能耗也随之升高,通常造成电气设备内部温度超过了标准要求。When the atmospheric temperature is less than or equal to 30°C, the air conditioner is easy to cool and dissipate heat, but when the atmospheric temperature is greater than 30°C, the compressor needs to compress and heat the air that needs to be dissipated to ≧40°C to effectively dissipate heat. The temperature of the heat island centered on the outdoor unit of the air conditioner decreases from the center of the heat island to the ambient temperature to an atmospheric temperature of 30°C, which further reduces the heat dissipation capacity and increases the energy consumption. Usually, the internal temperature of the electrical equipment exceeds the standard requirements.
在一个典型的实施例中,某电气设备室内的电气设备发热量约90KW,配置4台大型空调制冷散热,每台空调制冷量26KW,4台空调的制冷量约104KW,耗电量总约40KW,即该电气设备室制冷量均约104KW。理论上制冷量大于发热量,温度应该能控制在比大气温度低,但实际上不能将温度控制在标准要求的温度以下,具体一次的现场勘察日期2021年7月8日15:30左右,当天当地室外大气温度29℃,该电气设备室内温度40℃,对应温升11K,夏季该地区温度能达到34℃以上,那么在室外温度达到34℃时,SVG对应的室内温度分别为45℃和50℃,这样设备就存在过温的安全隐患了。In a typical embodiment, the electrical equipment in an electrical equipment room generates about 90KW of heat, and four large air conditioners are configured to cool and dissipate heat. Each air conditioner has a cooling capacity of 26KW, and the cooling capacity of the four air conditioners is about 104KW. , that is, the cooling capacity of the electrical equipment room is about 104KW. Theoretically, the cooling capacity is greater than the calorific value, and the temperature should be controlled to be lower than the atmospheric temperature, but in fact, the temperature cannot be controlled below the temperature required by the standard. The specific site survey date is around 15:30 on July 8, 2021. The local outdoor air temperature is 29°C, the indoor temperature of the electrical equipment is 40°C, and the corresponding temperature rise is 11K. In summer, the temperature in this area can reach above 34°C, then when the outdoor temperature reaches 34°C, the indoor temperature corresponding to SVG is 45°C and 50°C respectively. ℃, so the equipment has a safety hazard of overheating.
2.2)低温天气时,制热能力达不到技术要求2.2) In low temperature weather, the heating capacity cannot meet the technical requirements
空调在大气低温状况下,制热能力差,大气温度≦0℃时,制热能力大幅下降,大气温度≦-20℃时,就几乎丧失了制热能力,而该温度以下恰应该加强制热的工况,却不能工作,因此达不到标准要求。The heating capacity of the air conditioner is poor under the condition of low atmospheric temperature. When the atmospheric temperature is less than or equal to 0°C, the heating capacity is greatly reduced. When the atmospheric temperature is less than or equal to -20°C, the heating capacity is almost lost, and the heating should be strengthened below this temperature. However, it cannot work, so it does not meet the standard requirements.
3)不能排出电气设备(电气室)内的危害气体,原因是空调是内气流和外气流隔离的设备,因此,不能将电气设备(电气室)的危害气体有效排出去,因此不适用于危害气体产生的工况。3) The hazardous gas in the electrical equipment (electrical room) cannot be discharged, because the air conditioner is a device that isolates the internal airflow from the external airflow. Therefore, the hazardous gas from the electrical equipment (electrical room) cannot be effectively discharged, so it is not suitable for hazardous gas. gas generation conditions.
2.除湿机方案2. Dehumidifier solution
除湿机只具备除湿能能,不具有散热、保温和防低温的功能。The dehumidifier only has dehumidification energy, and does not have the functions of heat dissipation, heat preservation and low temperature protection.
3.中央空调3. Central air conditioner
中央空调用于楼宇和厂房等建筑,不能用于电气设备或电气室,同时也不满足电气设备的需求,主要是:Central air conditioners are used in buildings and workshops, and cannot be used for electrical equipment or electrical rooms, nor do they meet the needs of electrical equipment, mainly:
1)体积庞大,不能装在电气设备上;1) It is bulky and cannot be installed on electrical equipment;
2)价格太高,比电气设备的价格还高,没有经济实用性;2) The price is too high, higher than the price of electrical equipment, and has no economic practicability;
3)能耗高,原因同工业空调;3) High energy consumption, the reason is the same as that of industrial air conditioner;
4)大气高温时,散热能力差,原因:中央空调用于内部几乎无热源的工况,热源就是人体的发热和电脑的发热,而工业中电气设备,发热量大且体积小,大气高温时,无法满足电气设备的技术需求;大气温度低时,也就不用空调散热了;4) When the atmosphere is high temperature, the heat dissipation capacity is poor. The reason is: the central air conditioner is used in the working condition where there is almost no heat source inside. , unable to meet the technical requirements of electrical equipment; when the atmospheric temperature is low, there is no need for air conditioning to dissipate heat;
5)大气低温时,制热能力差,原因同工业空调;5) When the atmosphere is low temperature, the heating capacity is poor, and the reason is the same as that of the industrial air conditioner;
6)没有除湿功能,没有且也没法配置除湿装置;6) There is no dehumidification function, and there is no and no dehumidification device;
7)不能排危害气体,原因是中央空调是内外气流隔离的系统,因此危害气体不能排出电气设备;7) The hazardous gas cannot be discharged, because the central air conditioner is a system that isolates the internal and external airflow, so the hazardous gas cannot be discharged from the electrical equipment;
8)没有适用于电气设备的智能控制。8) There is no intelligent control for electrical equipment.
二、开放对流型Two, open convection
开放对流型内外空气不是隔离的,可以自动或在强迫风冷状况下,主要代表设备或产品有风窗、过滤风扇、新风系统。Open convection type internal and external air is not isolated, can be automatically or under forced air cooling, mainly represents equipment or products with wind windows, filter fans, fresh air systems.
1.过滤风扇方案:1. Filter fan scheme:
过滤风扇主要对电气设备进行通风散热。The filter fan mainly ventilates and dissipates heat for electrical equipment.
优点:能耗低,散热量4KW,对应功耗0.13KW,散耗比约30,远远大于空调,有效节能,降低碳排放;具有防尘性能,解决通风时,灰尘隐患。Advantages: low energy consumption, heat dissipation of 4KW, corresponding power consumption of 0.13KW, and a dissipation ratio of about 30, which is far greater than that of air conditioners, effectively saving energy and reducing carbon emissions; it has dust-proof performance and solves the hidden danger of dust during ventilation.
缺点:shortcoming:
1)不能保温,原因是过滤风扇属于气流交换式散热,因此即使安装过滤材料,但空气仍可内外流动,这样,在低温大气环境下,冷气从过滤风扇进入电气设备,从而不能保温,不能满足技术需求;1) No heat preservation is possible, because the filter fan belongs to the air exchange type heat dissipation, so even if the filter material is installed, the air can still flow inside and outside. In this way, in the low temperature atmospheric environment, the cold air enters the electrical equipment from the filter fan, so the heat preservation cannot be satisfied. Technical requirements;
2)不能防低温,原因是过滤风扇没有加热装置,这样在苛刻低温环境下,不能对电气设备加热以防低温;2) It cannot prevent low temperature because the filter fan has no heating device, so in the harsh low temperature environment, the electrical equipment cannot be heated to prevent low temperature;
3)不能除湿,因为不能配置除湿装置。3) It cannot be dehumidified because a dehumidification device cannot be configured.
2.新风系统2. Fresh air system
新风系统,能够通风散热,其对应缺点如下:The fresh air system can ventilate and dissipate heat, and its corresponding disadvantages are as follows:
1)风量小,即散热能力低,不能满足电气设备散热量的需求,原因是新风系统面向的是楼宇,即家用、办公楼用、商业楼用;1) The air volume is small, that is, the heat dissipation capacity is low, which cannot meet the heat dissipation requirements of electrical equipment. The reason is that the fresh air system is for buildings, that is, for households, office buildings, and commercial buildings;
2)不能保温,原因新风系统属于内外空气交流系统,极端户外低温状况下,不能满足使用;2) It cannot be kept warm because the fresh air system belongs to the internal and external air exchange system, which cannot be used under extreme outdoor low temperature conditions;
3)不能除湿,因为没有除湿装置和对应除湿的控制。3) Dehumidification is not possible because there is no dehumidification device and corresponding dehumidification control.
综上目前的各种方案均不满足目前电气设备(电气室)的运行环境标准的需要,主要是由于新能源发电和5G通信快速建设,导致大量电气设备均放置户外,因此对电气设备内环境就要求越来越严格,而现在却没有能解决这一问题的对应产品或解决方案。In summary, the current solutions do not meet the requirements of the current operating environment standards for electrical equipment (electrical rooms), mainly due to the rapid construction of new energy power generation and 5G communications, resulting in a large number of electrical equipment being placed outdoors. The requirements are becoming more and more stringent, and now there is no corresponding product or solution that can solve this problem.
另外,双碳目标状况下,也没有一款节能降碳的产品来解决户外电气设备内运行环境的需求。In addition, under the dual-carbon target situation, there is no energy-saving and carbon-reducing product to meet the needs of the operating environment in outdoor electrical equipment.
目前过高温、灰尘、潮湿和低温造成面积的户外电气设备的故障频发,甚至着火,为了保障运行稳定和安全亟需这种环控机以低碳排放和节能的性能来解决这些问题。At present, the high temperature, dust, humidity and low temperature cause frequent failures and even fires of outdoor electrical equipment. In order to ensure stable and safe operation, this kind of environmental control machine is urgently needed to solve these problems with low-carbon emission and energy-saving performance.
实用新型内容Utility model content
为此,本实用新型实施例提供一种智能环境控制机,以解决现有技术存在的各种方案均不能满足目前电气设备运行环境标准需要的问题。To this end, the embodiments of the present invention provide an intelligent environment control machine to solve the problem that various solutions in the prior art cannot meet the requirements of current electrical equipment operating environment standards.
为了实现上述目的,本实用新型实施例提供如下技术方案:In order to achieve the above purpose, the embodiments of the present invention provide the following technical solutions:
一种智能环境控制机,包括壳体,所述壳体上设有风窗,所述壳体内位于所述风窗后面设置有风阀和风机,所述风阀包括风挡,所述风挡能可控的开或闭。An intelligent environment control machine includes a casing, a wind window is arranged on the casing, a wind valve and a fan are arranged in the casing behind the wind window, the wind valve includes a windshield, and the windshield can be control on or off.
进一步的,所述风阀和所述风机之间设有风道构建装置,所述风道构建装置内设有内外气流风道分隔装置,所述内外气流风道分隔装置将风道分为外气流通道和内气流通道。Further, an air duct construction device is provided between the air valve and the fan, and the air duct construction device is provided with an inner and outer air duct separation device, and the inner and outer air duct separation device divides the air duct into an outer air duct. Air flow channels and internal air flow channels.
进一步的,所述壳体内还设有控制器,所述风阀还包括风挡驱动器,所述风阀与所述风挡驱动器传动连接,所述风机和所述挡驱动器分别与所述控制器电连接。Further, a controller is also arranged in the housing, the damper further includes a damper driver, the damper is drivingly connected to the damper driver, and the fan and the damper driver are respectively electrically connected to the controller .
进一步的,所述风道构建装置内还设有加热器,所述加热器设置在内、外气流通道共用处与所述控制器电连接。Further, the air duct construction device is further provided with a heater, and the heater is arranged at the common part of the inner and outer air passages and is electrically connected to the controller.
进一步的,所述风道构建装置内还设有气流参数传感器,所述气流参数传感器与所述控制器电连接。Further, the air duct construction device is further provided with an airflow parameter sensor, and the airflow parameter sensor is electrically connected to the controller.
进一步的,所述控制器上还设有用于通信的通信装置。Further, the controller is also provided with a communication device for communication.
进一步的,所述控制器上还设有用于驱动风机反转的反转模块。Further, the controller is also provided with a reversing module for driving the fan to reverse.
进一步的,还包括危害气体传感器,所述危害气体传感器安装在电气设备或室内与所述控制器电连接。Further, a hazardous gas sensor is also included, and the hazardous gas sensor is installed in an electrical device or room and is electrically connected to the controller.
进一步的,还包括外部传感器,所述外部传感器安装在所述壳体外与所述控制器电连接。Further, an external sensor is also included, and the external sensor is installed outside the casing and is electrically connected to the controller.
进一步的,还包括内部传感器,所述内部传感器安装在电气设备或室内与所述控制器电连接。Further, an internal sensor is also included, and the internal sensor is installed in an electrical device or room and is electrically connected with the controller.
进一步的,所述风窗上设有过滤器。Further, a filter is provided on the wind window.
进一步的,还包括安装部件,所述安装部件设置在所述壳体外。Further, an installation part is also included, and the installation part is arranged outside the casing.
本实用新型至少具有以下有益效果:本实用新型提供一种智能环境控制机,包括壳体,壳体上设有风窗和外部传感器,壳体内位于风窗后面依次设置有风阀和风机,风阀和风机之间设有风道构建装置和安装板,风道构建装置内设有内外气流风道分隔装置、加热器和气流参数传感器,内外气流风道分隔装置将风道分为外气流通道和内气流通道,加热器设置在内、外气流通道共用处,壳体内还设有控制器,风阀包括风挡驱动器,外部传感器、风机、风挡驱动器、加热器和气流参数传感器均与控制器电连接;本实用新型提供的智能环境控制机解决了目前各类电气设备因大气环境变化、内部电气和电子装置运行变化等原因造成的电气和电子装置故障频发,甚至烧毁的问题。The utility model has at least the following beneficial effects: the utility model provides an intelligent environment control machine, which comprises a casing, a wind window and an external sensor are arranged on the casing, and an air valve and a fan are sequentially arranged behind the wind window in the casing. An air duct construction device and a mounting plate are arranged between the valve and the fan. The air duct construction device is provided with an internal and external airflow duct separation device, a heater and an airflow parameter sensor. The internal and external airflow duct separation device divides the air duct into an outer airflow channel With the inner airflow channel, the heater is arranged in the same place as the inner and outer airflow channels, and the housing is also provided with a controller. The damper includes a damper driver. The intelligent environment control machine provided by the utility model solves the problem of frequent failures or even burning of electrical and electronic devices caused by changes in atmospheric environment and changes in the operation of internal electrical and electronic devices.
附图说明Description of drawings
为了更清楚地说明现有技术以及本实用新型,下面将对现有技术以及本实用新型实施例描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引申获得其它的附图。In order to illustrate the prior art and the present invention more clearly, the following briefly introduces the prior art and the accompanying drawings that are required in the description of the embodiments of the present invention. Obviously, the drawings in the following description are only exemplary, and for those of ordinary skill in the art, other drawings can also be derived from the provided drawings without creative effort.
本说明书所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容能涵盖的范围内。The structures, proportions, sizes, etc. shown in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with this technology, and are not used to limit the conditions for the implementation of the present invention. Any structure The modification of the device, the change of the proportional relationship or the adjustment of the size should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the effect that the present invention can produce and the purpose that can be achieved.
图1为本实用新型实施例提供的智能环境控制机整体结构示意图一;FIG. 1 is a schematic diagram one of the overall structure of an intelligent environment controller provided by an embodiment of the present invention;
图2为本实用新型实施例提供的智能环境控制机整体结构示意图二;2 is a schematic diagram 2 of the overall structure of an intelligent environment controller provided by an embodiment of the present invention;
图3为本实用新型实施例提供的智能环境控制机内部结构示意图一;3 is a schematic diagram 1 of the internal structure of an intelligent environment control machine provided by an embodiment of the present invention;
图4为本实用新型实施例提供的智能环境控制机内部结构示意图二;4 is a second schematic diagram of the internal structure of an intelligent environment controller provided by an embodiment of the present invention;
图5为本实用新型实施例提供的智能环境控制机配套使用结构示意图。FIG. 5 is a schematic diagram of the supporting structure of the intelligent environment control machine provided by the embodiment of the present invention.
附图标记说明:Description of reference numbers:
1-壳体;2-风窗;3-外部传感器;4-安装部件;5-托架;6-风机;7-风道构建装置;8-控制器;9-安装板;10-风挡驱动器;11-气流参数传感器;12-风阀;13-加热器;14-内外气流风道分隔装置;101-电气设备;102-第一智能环境控制机;103-第二智能环境控制机。1-housing; 2-window; 3-external sensor; 4-mounting part; 5-bracket; 6-fan; 7-air duct construction device; 8-controller; 9-mounting plate; ; 11-airflow parameter sensor; 12-air valve; 13-heater; 14-internal and external airflow duct separation device; 101-electrical equipment; 102-first intelligent environment control machine; 103-second intelligent environment control machine.
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。本实用新型的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”“第四”等(如果存在)旨在区别指代的对象。对于具有时序流程的方案,这种术语表述方式不必理解为描述特定的顺序或先后次序,对于装置结构的方案,这种术语表述方式也不存在对重要程度、位置关系的区分等。In the description of the present invention, unless otherwise specified, "plurality" means two or more. The terms "first", "second", "third", "fourth", etc. (if any) in the description and claims of the present invention and the above drawings are intended to distinguish what is referred to. For a solution with a sequential flow, this term expression does not need to be construed as describing a specific sequence or sequence, and for a device structure solution, this term expression does not have any distinction of importance, positional relationship, or the like.
此外,术语“包括”、“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包括了一系列步骤或单元的过程、方法、系统、产品或设备不必限于已明确列出的那些步骤或单元,而是还可包含虽然并未明确列出的但对于这些过程、方法、产品或设备固有的其它步骤或单元,或者基于本实用新型构思进一步的优化方案所增加的步骤或单元。Furthermore, the terms "comprising", "having" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those expressly listed Those steps or units, but may also include other steps or units inherent to these processes, methods, products or equipment, or steps or units that are added based on further optimization solutions conceived of the present invention, although not explicitly listed. .
本实用新型提供一种智能环境控制机(可以简称为“环控机”),是一种安装在电气设备或室内(房间内、预制舱内)(以下简称电气设备)上,用于电气设备内部环境(也称微环境)的管控,如通风散热、保温和加热防低温、除湿、排危害气体和防灰尘进入以及智能化自动控制和数据管理的设备或产品,用以解决目前各类电气设备所遇到的大气环境变化、内部电气和电子装置运行变化而带来的不良内部环境对电气和电子装置造成故障频发,甚至烧毁的难题。The utility model provides an intelligent environment control machine (may be referred to as "environmental control machine"), which is installed on electrical equipment or indoors (in a room, in a prefabricated cabin) (hereinafter referred to as electrical equipment), and is used for electrical equipment. Internal environment (also known as micro-environment) management and control, such as ventilation and heat dissipation, heat preservation and heating, low temperature protection, dehumidification, hazardous gas discharge and dust prevention, as well as intelligent automatic control and data management equipment or products, to solve the current various electrical equipment or products The bad internal environment caused by the changes in atmospheric environment and the operation of internal electrical and electronic devices encountered by the equipment will cause frequent failures and even burn out of the electrical and electronic devices.
环控机也是一种将不确定的大气环境和电气设备运行产生的不确定的对电气设备运行造成危害的变量,变成对电气设备运行稳定的良好的环境参数,保障电气设备安全、稳定运行,助力智能电网和各类智能电相关设备或系统稳定、可靠运行。The environmental control machine is also a kind of variable that turns the uncertain atmospheric environment and the uncertain variables that cause harm to the operation of the electrical equipment into a good environmental parameter for the stable operation of the electrical equipment, so as to ensure the safe and stable operation of the electrical equipment. , to help the smart grid and various smart electricity related equipment or systems run stably and reliably.
请参阅图1至图4,本实用新型提供一种智能环境控制机,具体包括壳体1,壳体1上设有风窗2和外部传感器3,风窗2是外气流的进口或出口,其具有防雨功能,风窗2可配置过滤器,实现防固体物进入电气设备内部的功能,是环控机的外部防护等级IP65,完全超越了空调防护等级IP54,可在性能上替换空调;壳体1内位于风窗2后面依次设置有风阀12和风机6,风阀12包括风挡或阀叶;风阀12的风挡具有可控的开、闭结构,风阀12的风挡具有可控地连续打开功能,即由完全闭合、可控打开量,至完全打开;外气流风道开启后,具有了电气设备外气流对流的条件,通过可控的连续打开,实现根据散热、除湿、保温等需求的匹配性,更好进行电气设备内环境管理和节能降碳放;风挡关闭时,外气流风道被关断,这样电气设备内外气流不通,被相互隔离,可以实现电气设备保温的功能,可更好的节能降碳排放;风窗2、风阀12与风机6紧凑安装组合,形成开、闭可控的气流风道,即气流外气流风道,用于电气设备内、外气流的可控交换。Please refer to FIG. 1 to FIG. 4 , the present invention provides an intelligent environment control machine, which specifically includes a casing 1, and the casing 1 is provided with a
风阀12和风机6之间设有风道构建装置7和安装板9,风道构建装置7内设有内外气流风道分隔装置14、加热器13和气流参数传感器11,内外气流风道分隔装置14呈“Z”型,将风道分为外气流通道和内气流通道,外气流通道用于电气设备的内外气流交换,内气流通道用于电气设备内部气流流动,同时风道构建装置7构建了内外气流共用的通道,风阀12打开时,外气流通道打开,内气流通道关闭,这样,气流内、外交换时,外部空气比内部空气干燥时,可直接用气流来对内部进行干燥除湿;风阀12闭合时,外气流通道关闭,内气流通道打开;加热器13设置在内外气流通道共用处,这样,内、外气流交换时,可对进来的潮湿空气加热除湿;内气流循环时,可根据电气设备内部环境参数对内气流加热,来实现露点控制加热除湿功能和内气流循环除湿功能,还能实现内气流加热,对电气设备内部加热、防低温功能。An air
具体的,本实用新型中的加热器13设计在了外气流风道和内气流风道的都经过的位置,利用了外气流风道和加热器13的设计解决了实际问题,也是对进入的高湿气流进行除湿。雨雪雾天气且电气需要散热,还需要解决电气设备潮湿凝露的工况,则可开启风阀、风机和加热装置,外气流风道的设计使外部进入的气流(这时湿度接近100%)必须经过加热装置,经加热升温的气流,湿度下降到满足电气设备微环境需要的湿度。Specifically, the
原理:温升1℃,湿度下降5%左右;Principle: The temperature rises by 1°C, and the humidity drops by about 5%;
前提1:雨雾天,气温通常≦28℃,雪天气温更低;此时湿度接近100%,我们按照100%计算;Premise 1: In rainy and foggy days, the temperature is usually ≦28°C, and the temperature in snowy days is lower; at this time, the humidity is close to 100%, and we calculate it as 100%;
前提2:根据标准电气设备内允许的温度≦45℃,允许湿度≦90%;Premise 2: The allowable temperature in the standard electrical equipment is less than or equal to 45°C, and the allowable humidity is less than or equal to 90%;
过程:外部进入气流28℃,通过加热器升温至32℃,湿度下降到85%,这时利用温差13(45-32)℃,能非常好对电气设备散热,但是湿度已经下降到电气设备允许的湿度。Process: The external air enters the air at 28°C, and the temperature rises to 32°C through the heater, and the humidity drops to 85%. At this time, the temperature difference of 13 (45-32)°C can be used to dissipate heat to the electrical equipment, but the humidity has dropped to the allowable level of the electrical equipment. humidity.
而且现有加热装置,均放电气设备内部,电气设备配置密闭隔离型散热设备时(即通过壳体,电气设备内部与外部大气环境隔离),其缺陷是加热除湿时,潮气并没有出去,而是还是在电气设备内部,因此除湿不彻底;则还需要额外配置除湿机,增加成本,同时增加电气设备的隐患,因为除湿机占用内部空间,还是需要导水管,时间久了水管及接头老化会造成水漏洒而造成隐患。而且在电气设备配置开放对流型散热设备时,再启动加热器后,大部分热量都被泄漏出电气设备了,因此加热耗能大,效果还微小,在户外过低温环境就完全无效了。Moreover, the existing heating devices are all placed inside the electrical equipment. When the electrical equipment is equipped with a closed isolation type heat dissipation device (that is, through the shell, the interior of the electrical equipment is isolated from the external atmospheric environment), the defect is that the moisture does not go out during heating and dehumidification, and It is still inside the electrical equipment, so the dehumidification is not complete; an additional dehumidifier needs to be configured, which increases the cost and increases the hidden danger of electrical equipment. Because the dehumidifier occupies the internal space, it still needs a water conduit, and the water pipes and joints will age over time. Cause water leakage and cause hidden dangers. Moreover, when the electrical equipment is equipped with an open convection heat dissipation device, most of the heat is leaked out of the electrical equipment after the heater is restarted, so the heating consumes a lot of energy and the effect is small, and it is completely ineffective in an outdoor low temperature environment.
本实用新型设计了在风阀12的内侧,即通向电气设备的一侧配置加热器13,同时该加热器13还被设计在了外气流风道和内气流风道的都经过的位置,这种实用新型设计,既可以在风阀12打开时,进入潮湿空气加热除湿,还是可以在风阀关闭后,对设备加热防低温,而热量不会散出。The utility model designs a
利用内气流风道和加热器13的设计解决的实际问题,对电气设备进行内部升温除湿,具体:内部露点控制升温除湿:根据内部传感器所检测的温度和湿度,可以自动得出凝露温度,在外部低温状况下,关闭外气流风道,利用内气流风道、加热器和风机,对电气设备内部进行送入热气流,就可以进行温度控制和湿度控制,潮气超过一定值,打开外气流风道,将潮气排出,综合的方法实现潮湿和防凝露。Using the actual problem solved by the design of the internal air duct and the
利用内气流风道和加热器的设计解决的实际问题,对电气设备进行内部加热防低温:外部低温时,关闭外气流风道,进行保温,但是外部环境温度过低时,利用电气设备内的装置运行产生的热量,不满足保温需求时,则开始内气流风道、加热器和风机,往电气设备内送热量进行加热防低温。Use the actual problems solved by the design of the internal airflow duct and heater to internally heat the electrical equipment to prevent low temperature: when the external low temperature, close the external airflow duct to keep warm, but when the external ambient temperature is too low, use the electrical equipment inside. When the heat generated by the operation of the device does not meet the insulation requirements, the internal airflow duct, heater and fan are started to send heat to the electrical equipment for heating and low temperature prevention.
壳体内的安装板9上设有控制器8,风阀12还包括风挡驱动器10,风挡驱动器10与风阀12传动连接,外部传感器3、风机6、风挡驱动器10、加热器13和气流参数传感器11均与控制器8电连接,用于对电气设备内部环境的管理和控制。本实用新型提供的智能环境控制机,是各种设备均不具有的新型产品和系统,能有效解决更重电气设备目前面临微环境恶劣的难题。The mounting
控制器8上还设有用于通信的通信装置和用于驱动风机6反转的反转模块,通信装置可实现有线或无线的与上位系统的数据交换,风机6在控制器8和反转模块的控制下反转,产生风量,用于自动清理积累在风窗或滤材上的杂物和灰尘,减免人工维护;风挡驱动器10用于风挡开、闭控制和连续开闭控制;外部传感器3检测但不限于温度、湿度、灰尘浓度和危害气体等大气环境参数,内部传感器检测但不限于温度、湿度、灰尘浓度和危害气体等大气环境参数,气流参数传感器11检测但不限于风速、风压等参数。The
本实用新型提供的智能环境控制机内部为模块化设计,可模块化扩展,用以增加散热量、除湿量等满足电气设备内部环境管控的需要;比如还可以设置风速传感器、危害气体传感器、内部传感器或显示屏;风速传感器安装在壳体1内外气流通道和内气流通道共用通道处并于控制器8电连接;危害气体传感器可以安装在电气设备或室内与控制器8电连接,危害气体传感器结合控制外气流风道的开和合,排出危害气体,保障电气设备免除危害气体的隐患;内部传感器可以安装在电气设备或室内与控制器8电连接,显示屏可以安装在室内与控制器8电连接。The interior of the intelligent environment control machine provided by the utility model is of modular design, which can be modularized and expanded to increase the heat dissipation, dehumidification, etc. to meet the needs of internal environment control of electrical equipment; for example, wind speed sensors, hazardous gas sensors, internal Sensor or display screen; the wind speed sensor is installed at the common channel of the inner and outer air passages and the inner air passage of the housing 1 and is electrically connected to the
本实用新型提供的智能环境控制机外部周围还配置有安装部件4,壳体1的下表面还设有托架5,壳体1实现对环控机内部器件防护、保护和紧凑型内部连接固定,形成整体环控机,安装部件4和托架5用于将环控机紧固密实和便利地安装在电气设备上,节约了占地空间和增加了电气设备的安全距离,提高了安全性。The intelligent environment control machine provided by the present invention is also provided with a mounting
本实用新型具有以下优势:The utility model has the following advantages:
1.风窗、风阀和风扇的紧凑设计方案,通风效率最高,解决了体积大不紧凑而无法应用在电气设备上,也解决了匹配电气设备散热需求的风阀和风扇的联动控制,以通风散热、保温和智能控制的内外空气交换除湿;而且在风窗和风机基础上,设计了风阀,这样的设计构成了可控的气流通道,通过控制风阀开、闭,开时、具有气流交换功能,闭时,具有内外隔离功能,再和联动风机,来实现通风散热和保温功能;开时,通风散热功能,合时,进行保温。1. The compact design of the air window, air valve and fan has the highest ventilation efficiency, which solves the problem of being too large and not compact to be applied to electrical equipment, and also solves the linkage control of the air valve and fan that matches the heat dissipation requirements of electrical equipment. Ventilation, heat preservation and intelligent control of internal and external air exchange and dehumidification; and on the basis of wind windows and fans, air valves are designed. This design constitutes a controllable airflow channel. The airflow exchange function, when closed, has the function of isolating inside and outside, and then cooperates with the linked fan to realize the functions of ventilation, heat dissipation and heat preservation;
2.加热器被紧凑的设计在了外气流风道和内气流风道的都经过的位置,解决了苛刻低温状况下,加热防低温;2. The heater is compactly designed in the position where both the outer air duct and the inner air duct pass through, which solves the problem of heating and preventing low temperature under severe low temperature conditions;
3.外气流风道和内气流风道的紧凑设计和隔离设计,实现无耗能的保温功能、利用外部干燥空气对内部除湿的功能、露点及湿度控制加热器除湿功能和智能内部气流控制除湿的功能;外气流风道和内气流风道可联动控制和独立控制,实现不同大气环境和电气设备运行工况的内环境管控;3. The compact design and isolation design of the external airflow duct and the internal airflow duct realize the function of heat preservation without energy consumption, the function of dehumidifying the interior by using external dry air, dew point and humidity control heater dehumidification function and intelligent internal airflow control dehumidification The function of the external airflow duct and the internal airflow duct can be linked and controlled independently to realize the internal environment control of different atmospheric environments and electrical equipment operating conditions;
4.设计了安装外壳和结构的设计,便于紧凑安装在电气设备上,节约了占地空间和增加了电气设备的安全距离,提高了安全性;4. The design of the installation shell and structure is designed, which is convenient for compact installation on the electrical equipment, saves the floor space, increases the safety distance of the electrical equipment, and improves the safety;
5.风窗部位配置了过滤器,解决通风散热时,灰尘进入的问题;5. The air window is equipped with a filter to solve the problem of dust entering during ventilation and heat dissipation;
6.风阀和风扇联动控制及对应驱动器,解决联动、联调和联控的智能控制功能;6. The air valve and fan linkage control and corresponding driver solve the intelligent control function of linkage, joint adjustment and joint control;
7.配置内外传感器、用于检测内外环境参数,实现智能控制的数据采集;7. Configure internal and external sensors to detect internal and external environmental parameters and realize data collection of intelligent control;
8.配置控制系统,将采集数据,进行智能自动的控制,实现所描述的功能;8. Configure the control system, collect data, carry out intelligent and automatic control, and realize the described functions;
9.配置通信部件,实现与用户其它系统进行通信,相互数据交换的功能;9. Configure communication components to realize the function of communicating with other systems of users and exchanging data with each other;
10.模块化的设计,实现便于扩展,倍增散热量、除湿量,以匹配不同大小的电气设备;10. Modular design, easy to expand, double the heat dissipation and dehumidification to match the electrical equipment of different sizes;
11.环控机可以单独使用,也可以配套使用,成套使用时,分别组成进风和出风。11. The environmental control machine can be used alone or as a set. When used in a complete set, it is composed of air inlet and air outlet respectively.
请参阅图5,环控机可以单独使用,也可以配套使用,成套使用时,分别组成进气流和出气流。具体的,将第一智能环境控制机102和第二智能环境控制机103安装在电气设备101上,具体功能如下:Please refer to Figure 5. The environmental control machine can be used alone or as a set. When used as a set, the air intake and the outgoing air are respectively composed. Specifically, the first intelligent
1.散热功能的实现:根据传感器检测的环境参数,电气设备需要散热时,控制器控制风挡驱动器打开风阀的风挡后,外气流通道打开,这样内外气流可在温差作用下自然对流散热,如果自然对流仍不能满足电气设备的散热需求,则控制器启动风机,进行强迫气流对流,加大散热量,以满足电气设备散热需求。在一台或一组环控机强迫气流对流散热后,可扩展一台或一组环控机或环控机内部对应模块,以增大散热量,满足电气设备散热需求。1. Realization of heat dissipation function: According to the environmental parameters detected by the sensor, when the electrical equipment needs to dissipate heat, the controller controls the windshield driver to open the windshield of the air valve, and the external airflow channel is opened, so that the internal and external airflow can be naturally convective heat dissipation under the action of temperature difference. If natural convection still cannot meet the heat dissipation requirements of electrical equipment, the controller starts the fan to perform forced airflow convection and increase the heat dissipation to meet the heat dissipation requirements of electrical equipment. After one or a group of environmental control machines are forced to convect the air to dissipate heat, one or a group of environmental control machines or corresponding modules inside the environmental control machines can be expanded to increase the heat dissipation and meet the heat dissipation requirements of electrical equipment.
2.进气流除湿的功能实现:在雨雪雾天气时,需要散热时,同时需要对进入电气设备的气流进行除湿,我们经常遇到下雨天时,交通红绿灯容易失控,就是控制交通等电柜没有进气流的除湿功能造成的,还有一些停电事故也是这么引起的。2. The realization of the function of dehumidification of the intake air: in the rainy, snowy and foggy weather, when heat dissipation is required, it is necessary to dehumidify the air flow entering the electrical equipment. We often encounter rainy days, and the traffic lights are easily out of control, which is to control the traffic and other electrical cabinets There is no dehumidification function of the air flow, and some power outages are also caused by this.
具体的,在环控机已经开始散热的工况下,控制器根据检测到的环境参数,启动加热器,由于加热器位于内外气流共用通道上,因此启动加热器后,就能对进入气流进行除湿,解决在雨雾雪天气时,大气潮湿对电气设备造成的危害或隐患。Specifically, under the condition that the environmental control machine has started to dissipate heat, the controller starts the heater according to the detected environmental parameters. Since the heater is located on the common channel of the internal and external airflow, after the heater is started, the incoming airflow can be controlled. Dehumidification solves the hazards or hidden dangers caused by atmospheric humidity to electrical equipment in rainy, foggy and snowy weather.
3.保温功能的实现:大气环境低温时,如气温低于10℃,则应利用电气设备内部电气、电子装置运行所产生的的发热量,进行保温,无需启动加热装置(如空调制热或加热器制热),这样可大幅节能降碳。3. Realization of heat preservation function: When the atmospheric environment is low temperature, if the temperature is lower than 10 ℃, the heat generated by the operation of the electrical and electronic devices inside the electrical equipment should be used to maintain heat preservation without starting the heating device (such as air conditioning or heating). Heater heating), which can greatly save energy and reduce carbon.
具体的操作:根据传感器采集的数据,当需要保温时,控制器控制风挡驱动器关闭风阀,则实现电气设备内与大气环境的隔离,则利用电气设备运行自发热,来保温,大幅节能降碳。Specific operation: According to the data collected by the sensor, when heat preservation is required, the controller controls the windshield driver to close the air valve, so as to realize the isolation of the electrical equipment from the atmospheric environment, and use the self-heating operation of the electrical equipment to maintain heat preservation, greatly saving energy and reducing carbon emissions. .
4.加热防低温功能的实现:大气环境过低温时,如气温低于-10℃,这时,保温已经不能满足电气设备运行最佳状态所需要的的温度,同时这温度下,通常空调基本制热效率低下,甚至丧失制热能力。因此,利用环控机所配置的加热器,进行加热防低温。4. Realization of heating and anti-low temperature function: when the atmospheric environment is too low, such as the temperature is lower than -10 ℃, the heat preservation can no longer meet the temperature required for the best operation of electrical equipment. The heating efficiency is low, and even the heating capacity is lost. Therefore, use the heater configured in the environmental control machine to perform heating to prevent low temperature.
具体的,在已经关闭风挡的状况下,开启内气流通道,控制器启动加热器,同时启动风机,电气设备内的气流在风机的带动下,经过内气流通道,在经过加热器加热,由返回到电气设备,气流这样往复循环,就能快速对电气设备加热防低温,解决了空调在过低温下,加热效果不加的问题,同时也解决了普通加热器不能大气流快速流动、快速均匀升温的难题。Specifically, when the windshield has been closed, the inner air passage is opened, the controller starts the heater, and at the same time starts the fan, the air flow in the electrical equipment is driven by the fan, passes through the inner air passage, is heated by the heater, and returns to the To electrical equipment, the air flow reciprocates in this way, which can quickly heat the electrical equipment to prevent low temperature, solve the problem that the heating effect of the air conditioner is not increased at too low temperature, and also solve the problem that the ordinary heater cannot flow quickly and evenly heat the air. the problem.
5.气流外循环除湿功能的实现:春、秋、冬季节,外部空气多干燥,电气设备内部由于电缆地下进出的原因,潮气从底部产生,很容造成内部潮湿,该换空机可有效解决该问题。5. The realization of the dehumidification function of the external circulation of air flow: in spring, autumn and winter, the outside air is often dry. Due to the underground access and exit of electrical cables, moisture is generated from the bottom, which is likely to cause internal moisture. This air changer can effectively solve the problem. the question.
具体的操作:根据传感器检测的内外温度、湿度,在保障电气设备不低温状况下,根据湿度差,控制器打开风阀,将干燥空气放入电气设备内部,同时将电气设备内部潮气排出去,湿度差大时,可控制风机启动将潮气加速排出。排出后,再根据湿度差,自动关闭风机和风阀。这样,就利用自然干燥空气进行除湿,既节能降碳、除湿更有效。Specific operation: According to the internal and external temperature and humidity detected by the sensor, under the condition that the electrical equipment is not low temperature, according to the humidity difference, the controller opens the air valve, puts dry air into the electrical equipment, and discharges the moisture inside the electrical equipment. When the humidity difference is large, the fan can be controlled to start to accelerate the discharge of moisture. After discharge, the fan and damper are automatically closed according to the humidity difference. In this way, natural dry air is used for dehumidification, which not only saves energy and reduces carbon, but also dehumidifies more effectively.
6.气流内循环露点控制的加热除湿功能的实现:在极低温的雪天气时,气流内循环除湿功能不能满足除湿功能,因此启动气流内循环加热除湿功能;6. The realization of the heating and dehumidification function controlled by the air circulation dew point: in the extremely low temperature snow weather, the air circulation dehumidification function cannot meet the dehumidification function, so the air circulation heating and dehumidification function is activated;
具体的实现:在启动气流内循环除湿后,控制器根据采集温湿度和对应露点温度启动加热器,对往复循环的气流加热升温,这样就把电气设备的温度升高,防止顶部凝露产生,同时可以把已形成的凝露烘干,来解决极低温的雪天气时顶部凝露和凝霜的难题。Specific implementation: After starting the internal circulation dehumidification of the air flow, the controller starts the heater according to the collected temperature and humidity and the corresponding dew point temperature, and heats the reciprocating air flow, so as to increase the temperature of the electrical equipment and prevent condensation on the top. At the same time, the formed condensation can be dried to solve the problem of top condensation and frost in extremely low temperature snow weather.
7.危害气体的排出功能:危害气体,如沼气(电缆够内腐殖质产生的沼气)、氢气(新能源电池储能设备电池充放电过程产生氢气)等等,在保温状况下,仍然需要检测和排出这些危害气体,保障电气设备的运行安全;7. Hazardous gas discharge function: Hazardous gases, such as biogas (biogas generated by humus in cables), hydrogen (hydrogen generated during charging and discharging of batteries in new energy battery energy storage equipment), etc., still need to be detected and tested under thermal insulation conditions. Exhaust these hazardous gases to ensure the safe operation of electrical equipment;
具体实现:控制器根据检测到电气设备内部或其电缆沟的危害气体,在浓度为安装状况下,控制器通过风挡驱动器打开气流外通道,将危害气体从电气设备内排出。Specific implementation: The controller detects the hazardous gas inside the electrical equipment or its cable trench, and when the concentration is the installation condition, the controller opens the outer airflow channel through the windshield driver to discharge the hazardous gas from the electrical equipment.
8.节能、降低碳排放的功能:根据标准,电气设备内环境温度需要-10℃≦T≦40℃,这样大气温度≦35℃时,都可以采用通风散热,但需要满足空调具有的性能(防护等级:IP54,即防尘等级5,防水等级4;除湿性能);8. The function of energy saving and carbon emission reduction: According to the standard, the ambient temperature in the electrical equipment needs to be -10℃≦T≦40℃, so when the atmospheric temperature is less than 35℃, ventilation and heat dissipation can be used, but it needs to meet the performance of the air conditioner ( Protection grade: IP54, that is, dustproof grade 5,
本实用新型环控机防护等级IP65,满足并超越了空调的防护等级;同时本实用新型具有除湿功能,因此完全能替换空调,从而大幅节能和降低碳排放,具体如下:The protection level of the environmental control machine of the utility model is IP65, which meets and exceeds the protection level of the air conditioner; at the same time, the utility model has a dehumidification function, so it can completely replace the air conditioner, thereby greatly saving energy and reducing carbon emissions, as follows:
8.1相同散热量所用的功耗节能:同样的散热量,环控机的耗能是空调的4%以下,节能率90%以上;大气温度35℃以下,根据检测到内外温湿度,控制器通过控制风阀风挡的开启和风扇运转强迫风冷散热,就可以实现有效散热和节能。8.1 Energy saving of power consumption for the same heat dissipation: For the same heat dissipation, the energy consumption of the environmental control machine is less than 4% of that of the air conditioner, and the energy saving rate is more than 90%; the atmospheric temperature is less than 35 ℃, according to the detected internal and external temperature and humidity, the controller passes By controlling the opening of the damper and the fan to force air cooling and heat dissipation, effective heat dissipation and energy saving can be achieved.
8.2通过空气风阀开闭自然对流散热的节能:由于电气设备运行时本身发热量大,属于自发高热源,与居民室内微或无热源不同,此外装有工业空调的电气设备均为密封的,因此无法空气自然对流散热,这样通常大气温度在10℃,就需要启动空调进行电气设备进行制冷散热。8.2 Energy saving through natural convection heat dissipation through the opening and closing of air dampers: due to the fact that the electrical equipment generates a large amount of heat during operation, it is a spontaneous high heat source, which is different from the small or no heat source in the residential room. In addition, the electrical equipment equipped with industrial air conditioners are sealed. Therefore, it is impossible to dissipate heat by natural convection of the air. In this case, when the atmospheric temperature is usually 10°C, it is necessary to start the air conditioner to cool and dissipate the electrical equipment.
但应用环控机方案时,室外大气温度≦25℃,均开采用打开风阀风挡,利用自然对流,就可以实现有效散热,因此在-10℃~25℃的大气温度下,可以大大的节能降碳排放。However, when the environmental control machine solution is applied, the outdoor air temperature is less than or equal to 25°C, and the damper and damper are all opened, and the natural convection can be used to achieve effective heat dissipation. Therefore, under the atmospheric temperature of -10°C to 25°C, it can greatly save energy. Reduce carbon emissions.
8.3通过控制风阀开闭功能和电气设备自发热在低温环境下的节能:由于电气设备要求低温通常-10℃以上,预制舱等电气室无人时的温度要求10℃以上;预制舱等电气室无人时的温度要求18℃以上,因此需要空调或环控机在大气低温时加热来满足上述要求。8.3 Energy saving in low temperature environment by controlling the opening and closing function of the air valve and the self-heating of electrical equipment: because electrical equipment requires low temperature usually above -10℃, the temperature in electrical rooms such as prefabricated cabins is required to be above 10℃; The temperature when there is no one in the room is required to be above 18 °C, so the air conditioner or environmental control machine needs to be heated when the atmosphere is low to meet the above requirements.
大气环境温度在-15℃~10℃,根据采集到电气设备内外的温度,通过控制器控制风阀风挡开、闭,再利用电气设备运行自发热,就能满足上述要求,并很好节能;The ambient temperature of the atmosphere is -15°C to 10°C. According to the temperature inside and outside the electrical equipment, the controller can control the opening and closing of the damper and the damper, and then use the electrical equipment to run self-heating, which can meet the above requirements and save energy.
大气温度低于-15℃时,空调就基本就丧失制热能力了,因此采用空调方案时,在该温度状况下运行,能耗高,但还几乎没有制热能力,从而不能有效防低温。该状况下,采用环控机,控制器关闭风阀风挡后,启动加热器和风机对电气设备加热,能有效快速升温。When the atmospheric temperature is lower than -15°C, the air conditioner basically loses its heating capacity. Therefore, when the air conditioner is used, it operates at this temperature, and the energy consumption is high, but it has almost no heating capacity, so it cannot effectively prevent low temperature. Under this condition, the environmental control machine is used. After the controller closes the damper of the damper, the heater and the fan are started to heat the electrical equipment, which can effectively and quickly heat up.
9.智能化运行的功能。9. The function of intelligent operation.
上述均是控制器根据传感器采集环境参数,进行智能自动控制;同时,还能实现散热余量的计算和数据提供,便于用户能智能的提前运维;风机开始在控制器的控制下,自动反转,产生风量,用于自动清理积累在风窗或滤材上的杂物和灰尘,减免人工维护。The above is that the controller performs intelligent automatic control according to the environmental parameters collected by the sensor; at the same time, it can also realize the calculation and data provision of the heat dissipation margin, which is convenient for users to intelligently operate and maintain in advance; the fan starts to automatically react under the control of the controller. It is used to automatically clean up the sundries and dust accumulated on the wind window or filter material, and reduce manual maintenance.
以上几个具体的实施例可以相互结合,且实施例中的参数均可根据设备需求进行调整,对于相同或相似的概念或过程可能在某些实施例不再赘述。The above specific embodiments can be combined with each other, and the parameters in the embodiments can be adjusted according to equipment requirements, and the same or similar concepts or processes may not be repeated in some embodiments.
以上实施例的各技术特征可以进行任意的组合(只要这些技术特征的组合不存在矛盾),为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述;这些未明确写出的实施例,也都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily (as long as there is no contradiction in the combination of these technical features), for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described; The written examples should also be considered to be within the scope of the description in this specification.
上文中通过一般性说明及具体实施例对本实用新型作了较为具体和详细的描述。应当指出的是,在不脱离本实用新型构思的前提下,显然还可以对这些具体实施例作出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The present invention has been described in detail and in detail above through general description and specific embodiments. It should be noted that, without departing from the concept of the present invention, it is obvious that some modifications and improvements can be made to these specific embodiments, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application shall be subject to the appended claims.
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