CN216972871U - Tufted carpet with towel style - Google Patents

Abstract

The utility model provides a tufted carpet with a towel style. The tufted carpet, the carpet comprising: a blanket face layer, a base cloth layer and a bottom back layer; the carpet surface layer includes a tufting layer formed on one side of the base fabric layer after tufting using a bulk blend yarn, and is processed to form a carpet surface layer having a towel style. The tufted carpet provided by the scheme has a stable structure and size, can be processed by using the bulked mixed yarn to form a tufted carpet with a towel style, greatly improves the use experience of a user, and expands the use range and the scene of the carpet.

Description

Tufted carpet with towel style

Technical Field

The utility model relates to the field of textiles, in particular to a tufted carpet with a towel style.

Background

The towel is made of a towel loom, wherein the surface of the towel is made of textile fibers, and the towel is made of loop pile or cut pile knitted fabrics or shuttle fabrics, generally pure cotton yarns are used as raw materials, and a small amount of blended yarns or chemical fiber yarns are blended with the raw materials; the weaving method is divided into knitting and tatting; has the characteristics of dense surface terry, soft hand feeling, strong water absorption, wear resistance and good heat retention.

The conventional towel blanket manufacturing process flow in the market at present comprises the following steps: spinning, weaving, printing and dyeing/water falling and finishing; the method is characterized in that the spinning process mostly adopts a manufacturing method of blending cotton yarn or cotton yarn and DTY/FDY, the weaving process mostly uses a weft knitting machine or a rapier machine for weaving, the weaving efficiency is low, the yield is usually 200 kg/day/platform, the fabric width is limited, and the door width is usually about 200cm due to factors of manufacturing equipment and after-finishing equipment;

most towel blankets are of single-sided or double-sided structures, so that the anti-skidding effect is poor, certain potential safety hazards are caused when the towel blankets are used, and pile knots are scraped out and doffed in the recycling process;

the towel blanket in the market has poor dimensional stability due to the weaving mode and the structure, and the problems of foot raising and edge raising are easy to occur after repeated washing.

The utility model discloses a towel carpet, is applicable to carpet processing field, the towel carpet that this patent recorded, including the towel base member, the towel base member has first face and second face, its characterized in that, be equipped with a plurality of juts on first face or/and the second face, the analysis can know, this patent the base member of towel carpet belongs to the towel, the same manufacturing process has the problem that output is low, the breadth is limited, dimensional stability is poor, in addition in this patent point out especially that there is the protruding structure that presents matrix arrangement that the distribution rate is 30% -50% based on the towel base member, this structure essence belongs to a part of the towel base member, belong to the towel; the purpose is to increase the anti-slip effect of the towel carpet; however, the nature of the anti-skid property of the towel carpet is the friction between the fibers used for manufacturing the towel base body and the contact surface, and even if the factors such as the self weight and the friction coefficient of the towel carpet are considered, the anti-skid property of the towel carpet cannot be greatly improved.

Therefore, there is an urgent need for a towel-style carpet that can solve the above-mentioned problems of low efficiency, limited width, poor dimensional stability, poor anti-slip effect, easy pile separation, etc., which are not good enough.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a tufted carpet with a towel style.

According to one aspect of the present invention, there is provided a tufted carpet having a towel style, the carpet comprising: a blanket face layer, a base cloth layer and a bottom back layer;

the carpet surface layer comprises a tufted layer formed on one side of the base cloth layer after tufting is carried out on the bulk mixed yarns, the carpet surface layer with a towel style is formed through processing, and the bottom backing layer has an anti-skidding function. The blanket surface layer is obtained by printing and dyeing or falling into water and has a towel style, or is obtained by steaming and drying.

Optionally, the pile height of the tufted layer is 2mm-20 mm; the needle pitch range of the tufting equipment is 1.2mm-5 mm;

optionally, the bulk blended yarn used for forming the tufted layer is made by uniformly mixing and spinning staple fibers and bulk fibers with different titers into wool tops, then a plurality of wool tops are twisted with different twists to make single yarns, and finally a plurality of single yarns are twisted with different twists to make yarns.

Optionally, the staple length of the bulk blended yarn used in the carpet surface layer is 32-102mm, or,

the usage of the bulk fiber in the bulk mixed yarn bulk fiber and short fiber mixture used by the blanket surface layer accounts for 10-65%.

Optionally, the single yarn count of the bulk blended yarn used for the carpet surface layer is 35s-6.6 s; or the like, or a combination thereof,

the single yarn twist of the bulk mixed yarn used by the carpet surface layer is 300T/M-600T/M; or the like, or a combination thereof,

the bulk mixed yarn used by the blanket surface layer is made into yarn by twisting a plurality of strands of single yarn, and the twist is 150T/M-500T/M; or the like, or a combination thereof,

the yarn forming count of the bulk mixed yarn used by the carpet surface layer is 6.6s-1.7 s.

Optionally, the material of the bulk blended yarn used by the carpet surface layer is at least one of polyester, cotton, nylon and blended fiber thereof;

the base cloth layer is made of at least one of chemical fibers, natural fibers and blend fibers.

Optionally, the base fabric layer is a knitted, woven, or non-woven fabric.

Optionally, the weight of the base fabric layer is 50-500g per square meter;

optionally, the bottom and back layers are a pile-fixing anti-slip treatment layer, and the bottom and back layers are formed by EVA, hot melt adhesive, thermoplastic elastomer, foamed latex or composite fabric and/or material with an anti-slip function.

The utility model has the following beneficial effects:

the carpet manufactured by the utility model has higher weaving efficiency than that of a common towel carpet, adopts the base cloth layers made of various materials so as to ensure that the carpet has stable structure and size, and greatly improves the pile pulling force and the use experience due to the special pile fixing mode; by adding various materials or fabrics with anti-skidding function into the bottom back layer, the carpet has stronger anti-skidding function and improves the use safety.

Drawings

Fig. 1 shows a schematic structural view of a tufted carpet having a towel style according to an embodiment of the utility model;

fig. 2 shows a schematic structural view of a tufted carpet having a towel style according to another embodiment of the utility model;

fig. 3 shows a schematic structural view of a tufted carpet having a towel style according to a further embodiment of the utility model;

wherein, 1-carpet surface layer, 2-base cloth layer and 3-bottom layer.

Detailed Description

The present invention will be described in detail with reference to examples. The following examples will aid those skilled in the art in further understanding the present invention, but are not intended to limit the utility model in any manner. It should be noted that it would be apparent to those skilled in the art that several modifications and improvements can be made without departing from the inventive concept; all falling within the scope of the utility model.

The embodiment of the utility model provides a tufted carpet with a towel style, and as shown in fig. 1 to 3, the tufted carpet provided by the embodiment can comprise a carpet surface layer 1, a base fabric layer 2 and a bottom back layer 3; the carpet face layer 1 includes a tufted layer formed on one side of the base fabric layer 2 after tufting using a bulky mixed yarn, and is formed to have a towel style by the tufting. The carpet surface layer 1 is a carpet surface layer 1 with a towel style obtained by printing or dropping water, or a carpet surface layer 1 with a towel style obtained by steaming and drying. The tufted carpet provided by the embodiment has stable structure and size, can be processed by using the bulk blended yarn to form a tufted carpet with a towel style, greatly improves the use experience of users, and expands the use range and scene of the carpet. As shown in fig. 1 to fig. 3, the tufted layer may be a flat loop (see fig. 1), a high-low loop (see fig. 2 to fig. 3), and the distribution of the high-low loop may be a single high-low interval distribution (see fig. 2) or a plurality of high-low interval distributions (see fig. 3), or a single high-low interval distribution and a plurality of high-low interval distributions, and the arrangement of the high-low intervals is not limited, which is not limited in the embodiment of the present invention.

Optionally, the loop pile height of the tufted layer on the carpet surface layer 1 is 2mm-20 mm; the range of the stitch length used by tufting equipment is 1mm-3.2mm, different stitch lengths determine different densities of a carpet surface layer, thinner yarns are adopted while smaller stitch lengths are selected, thicker yarns are adopted while larger stitch lengths are selected, the self-supporting property of the pile of the carpet surface layer can be kept, and the pile is not easy to fall over. The material of the bulk blended yarn used by the carpet surface layer 1 is at least one of terylene, cotton, chinlon and blended fiber thereof; the base cloth layer 2 is made of at least one of chemical fiber, natural fiber and blended fiber. The bulk mixed yarn used for forming the tufting layer is made by uniformly mixing and spinning short fibers and bulk fibers with different deniers into wool tops, then twisting a plurality of wool tops with different twists to form single yarn, and finally twisting a plurality of single yarns with different twists to form yarn. Wherein, the length of the short fiber of the bulk mixed yarn used by the carpet surface layer 1 is 32-102 mm; or the amount of the bulky fiber in the mixture of the bulky mixed yarn bulky fiber and the short fiber used by the blanket surface layer 1 accounts for 10-65 percent. The different proportions of the bulked yarns determine the towel style of the blanket surface layer

When the yarns with low content of the bulky fibers are selected, the yarns with dense needle pitches are preferably adopted, the yarns shrink less after finishing, and the carpet surface layer can be ensured to have a towel style.

In the embodiment, the single yarn count of the bulk blended yarn used in the carpet surface layer 1 is 35s-6.6 s; the single yarn twist of the bulk mixed yarn used by the carpet surface layer 1 is 300T/M-600T/M; the bulk mixed yarn used in the blanket surface layer 1 is twisted by a plurality of strands of single yarn to prepare finished yarn, and the twist is 150T/M-500T/M; the yarn count of the bulked mixed yarn used in the carpet surface layer 1 is 6.6s-1.7s (s represents English counts, namely the number of 840 yards of 1 pound of yarn, and T/M is a twist unit, namely the number of twists in 1 meter of length).

The base fabric layer 2 of the tufted carpet in this embodiment may be a chemical fiber knitted or woven fabric base fabric layer 2, a composite base fabric layer 2 formed by a chemical fiber knitted or woven fabric and a needle-punched chemical fiber non-woven fabric, or a spun-bonded non-woven fabric base fabric layer 2. Optionally, the base fabric layer 2 can be of the following types, wherein the base fabric layer 2 is a composite base fabric layer 2 formed by needling chemical fiber non-woven fabric, and the weight of the composite base fabric layer is 50-500 g/square meter; or the base cloth layer 2 is a composite base cloth layer 2 and is formed by chemical fiber knitted or woven fabric, and the weight of the composite base cloth layer is 70-350g per square meter; or the base fabric layer 2 is a knitted or woven base fabric layer 2 with the weight of 50-350 g/square meter; or the base cloth layer 2 is a spun-bonded non-woven base cloth layer 2 with the weight of 50-350 g/square meter. The base cloth layers with different types and gram weights can not only keep the pile of the carpet surface layer self-supporting, but also ensure that the carpet has good dimensional stability;

The back layer 3 of the tufted carpet in this embodiment has a pile fixing and anti-slip treatment layer for fixing pile. The anti-skid treatment layer is formed by EVA, hot melt adhesive, thermoplastic elastomer, foaming latex or composite fabric and/or material with an anti-skid function. By adding various materials or fabrics with anti-skidding function into the bottom back layer 3, the carpet has stronger anti-skidding function and improves the use safety.

The tufted carpet with the towel style provided in this embodiment may be composed of a carpet face layer 1, a base fabric layer 2 and a bottom back layer 3, where the base fabric layer 2 is a chemical fiber knitted or woven fabric base fabric layer 2, a composite base fabric layer 2 formed by a chemical fiber knitted or woven fabric and a needle-punched chemical fiber non-woven fabric, or a spun-bonded non-woven fabric base fabric layer 2; the carpet surface layer 1 comprises a tufting layer formed on one side of the base cloth layer 2 after tufting processing is carried out on the base cloth layer 2 by using bulked mixed yarns; the bottom back layer 3 comprises a layer which is subjected to anti-skid treatment by hot melt adhesive, thermoplastic elastomer, foaming latex or other composite fabrics and materials with anti-skid function; utilize printing and dyeing, fall into water or steam oven steam to form the tufting carpet that has the towel style, this tufting carpet not only has stable structure and size, and the pile on the carpet surface layer 1 has great power of pulling out and has stronger anti-skidding function, can promote the safety in utilization by a wide margin, and then promotes and uses experience.

The tufted carpet provided by the present invention having a towel style is illustrated below by way of a number of specific application examples.

Example 1:

this example provides a tufted carpet having a towel style, prepared as follows:

s1, preparing yarns: selecting short fibers with the yarn count of 2.5D and the length of 51mm, uniformly mixing the short fibers with bulked fibers, wherein the proportion of the bulked fibers is 35%, uniformly mixing to prepare wool tops, twisting two wool tops, preparing single yarns with the twist of 300T/M, twisting 3 single yarns, and preparing bulked mixed yarns with the twist of 400T/M;

s2, preparing a base cloth layer: selecting polyester filament yarn woven base cloth, wherein the gram weight of the base cloth is 130 g/square meter, and the unit weight is as follows: warp and weft density of 42 × 27/inch, yarn count of 300D/96F;

s3, weaving: selecting a loop pile tufting machine with the needle pitch of 1/10, setting the tufting height to be 9mm and the weight of the carpet pile to be 630 g/square meter, and tufting by using a base cloth layer of 130 g/square meter in the step S2;

s4, printing and dyeing, namely, taking 100KG of the tufted carpet prepared in the step S3, putting the tufted carpet into an overflow cylinder for dyeing, setting the overflow cylinder to enable the water temperature to rise to 80 ℃ at a heating rate of 2 ℃/min, then rise to 125 ℃ at a heating rate of 1 ℃/min, then carrying out heat preservation operation for 30min, and finally carrying out cooling treatment, wherein the carpet is washed by water flow in the overflow cylinder in the whole process to be in a circulating reciprocating state, then putting the dyed carpet into a dehydrator for dehydration treatment for 20min, and finally putting the carpet into a dryer for drying treatment;

S5, back gluing and bottom covering: performing bottom and back anti-slip treatment on the carpet after the step S4 is finished, and rolling and coating thermoplastic elastomer TPE with the specification of A03-55A on the bottom and back of the carpet, wherein the glue quantity is 600 g/square meter;

s6, cutting: cutting the carpet subjected to gum according to the required size;

s7, sewing: and (3) using a covering machine to perform covering treatment on the cut carpet, wherein the covering cloth is polyester woven fabric, the weight is 120 g/square meter, and the width of the covering cloth is 48 mm.

Example 2:

this example provides a tufted carpet having a towel style, prepared as follows:

s1, preparing yarns: selecting short fibers with 3D yarn count and 65mm length and bulked fibers, uniformly mixing the short fibers and the bulked fibers according to the proportion of 30 percent to prepare wool tops, twisting the two wool tops to prepare single yarns with the twist of 350T/M, twisting 3 single yarns to prepare bulked mixed yarns with the twist of 500T/M;

s2, preparing a base cloth layer: selecting polypropylene woven base cloth, wherein the gram weight of the base cloth is 95 g/square meter, and the unit weight is as follows: the warp and weft density is 110X63 picks/10 cm;

s3, weaving: selecting a loop pile tufting machine with the needle pitch of 1/10, setting the tufting height to be 10mm, setting the carpet pile weight to be 600 g/square meter, and tufting by using a polypropylene woven base fabric layer of 95 g/square meter in the step S2;

S4, printing and dyeing, namely putting 150KG of the tufted carpet prepared in the step S3 into an overflow cylinder for dyeing, setting the overflow cylinder to enable the water temperature to rise to 80 ℃ at a heating rate of 2 ℃/min, then rise to 125 ℃ at a heating rate of 1 ℃/min, then carrying out heat preservation operation for 30min, and finally carrying out cooling treatment, wherein the carpet is washed by water flow in the overflow cylinder in the whole process to be in a circulating reciprocating state, then putting the dyed carpet into a dehydrator for dehydration treatment for 20min, and finally putting the dyed carpet into a dryer for drying treatment;

s5, back gluing and bottom covering: performing bottom-back anti-slip treatment on the carpet after the step S4 is finished, and rolling and coating foamed latex with the specification of EF38670 on the bottom and the back of the carpet, wherein the glue quantity is 700 g/square meter;

s6, cutting: cutting the carpet subjected to gum according to the required size;

s7, sewing: and (3) using a covering machine to perform covering treatment on the cut carpet, wherein the covering cloth is polyester woven fabric, the weight is 120 g/square meter, and the width of the covering cloth is 48 mm.

Example 3:

this example provides a tufted carpet having a towel style, prepared as follows:

s1, preparing yarns: selecting short fibers with the yarn count of 5D and the length of 40mm, uniformly mixing the short fibers with the bulked fibers, wherein the proportion of the bulked fibers is 40%, uniformly mixing to prepare wool tops, twisting two wool tops, preparing single yarns with the twist of 400T/M, twisting 4 single yarns, and preparing bulked mixed yarns with the twist of 350T/M;

S2, preparing a base cloth layer: selecting base cloth mixed by polypropylene woven cloth and viscose non-woven cloth, wherein the gram weight of the base cloth is 200 g/square meter, and the warp and weft density of the polypropylene woven cloth is as follows: the weft is 110X63 cm/10 cm, the gram weight of the woven fabric is 95gsm, the gram weight of the spun-bonded non-woven fabric is 105gsm, and the woven fabric and the spun-bonded non-woven fabric are combined through a needling process;

s3, weaving: selecting a loop pile tufting machine with the needle pitch of 5/64, setting the tufting height to be 12mm and the weight of the carpet pile to be 800 g/square meter, and tufting by using a polypropylene woven fabric and an adhesive-imitated non-woven fabric mixed base fabric layer of 200 g/square meter in the step S2;

s4, steam-steaming the tufted carpet prepared in the step S3 in a steam oven for steam-steaming 100 m, wherein the temperature of the oven is set to 102 ℃, the speed of a net belt of the steam oven is 2m/min, the humidity in the steam oven is set to 98%, the ratio of a softening agent is 10g/L, the using amount of a working fluid of the softening agent is 100 g/square meter, preparing a towel carpet, and finally, drying in a dryer for drying, wherein the temperature of the dryer is set to 80 ℃;

s5, back gluing and bottom covering: performing bottom and back anti-slip treatment on the carpet after the step S4 is finished, and rolling and coating foamed latex with the specification of EF38670 on the bottom and the back of the carpet, wherein the glue quantity is 800 g/square meter;

s6, cutting: cutting the carpet subjected to gum according to the required size;

S7, sewing: and (3) using a covering machine to carry out covering treatment on the cut carpet, wherein the covering cloth is polyester woven fabric, the weight is 120 g/square meter, and the width of the covering cloth is 48 mm.

Example 4:

this example provides a tufted carpet having a towel style, which was prepared by the following steps:

s1, preparing yarns: selecting short fibers with the yarn count of 2.2D and the length of 55mm, uniformly mixing the short fibers with bulked fibers, wherein the proportion of the bulked fibers is 35 percent, uniformly mixing to prepare wool tops, twisting two wool tops, preparing single yarns with the twist of 350T/M, twisting 3 single yarns, and preparing bulked mixed yarns with the twist of 500T/M;

s2, preparing a base fabric layer: selecting polyester filament yarn woven base cloth, wherein the gram weight of the base cloth is 130 g/square meter, and the unit weight is as follows: the warp and weft density is 42 x 27/inch, and the yarn count is 300D/96F;

s3, weaving: selecting a loop pile tufting machine with the needle pitch of 1/10, setting the tufting height to be 10mm, setting the carpet pile weight to be 700 g/square meter, and tufting by using a base fabric layer of 130 g/square meter in the step S2;

s4, water falling treatment, namely putting the tufted embryonic blanket prepared in the step S3 into an overflow cylinder for water falling at a speed of 100KG, setting the temperature of water in the overflow cylinder to rise to 80 ℃ at a heating rate of 2 ℃/min, then rising the temperature to 100 ℃ at a heating rate of 1 ℃/min, then carrying out heat preservation operation for 30min, and finally carrying out temperature reduction treatment, wherein the embryonic blanket is washed by water flow in the overflow cylinder in the whole process to be in a circulating reciprocating state, then putting the dyed embryonic blanket into a dehydrator for dehydration treatment for 20min, and finally putting the dyed embryonic blanket into a dryer for drying treatment;

S5, printing secondary treatment: carrying out ink-jet printing on the carpet prepared in the step S4 by using a digital dispersion printing machine, wherein the printing ink amount is 20 g/square meter, the color development temperature is 180 ℃, the color development time is 8 minutes, and printing and color development are carried out to obtain a printed towel carpet;

s6, back gluing and bottom covering: performing bottom-back anti-slip treatment on the carpet after the step S5 is finished, and rolling and coating a thermoplastic elastomer TPE (thermoplastic elastomer) with the specification of TPE50AB-2EC on the bottom back of the carpet, wherein the glue amount is 450 g/square meter;

s7, sewing: cutting the carpet manufactured in the step S6 according to the printed patterns and sizes to manufacture a printed towel carpet tile;

s8, sewing: and (3) using a covering machine to carry out covering treatment on the cut carpet, wherein the covering cloth is polyester woven fabric, the weight is 120 g/square meter, and the width of the covering cloth is 48 mm.

Performance testing

1. Comparative test of anti-skid performance

The test method comprises the following steps: taking a towel carpet prepared by a general process and a towel carpet prepared by the method, selecting comparison test objects with the same size, ensuring that the contact areas of the tested objects and the ground are consistent, weighing the two comparison test objects, adding a proper counter weight to ensure that the sum of the weights of each group of the tested objects and the counter weight is equal to obtain the same pressure of the tested objects on the ground, and performing a tension test and degree measurement at the same position of the two tested objects by using a tension meter;

Selecting short fibers with the yarn count of 2.5D and the length of 51mm, uniformly mixing the short fibers with bulked fibers, wherein the proportion of the bulked fibers is 35%, uniformly mixing to prepare wool tops, twisting two wool tops, preparing a single yarn with the twist of 300T/M, twisting 3 single yarns, preparing bulked mixed yarns with the twist of 400T/M, weaving by using a weft knitting machine to prepare a towel carpet of a general process, taking the towel carpet prepared by the general process, wherein the size of the towel carpet is 40X60CM, and weighing 300 g;

selecting the towel carpet prepared in the embodiment 1 of the utility model, wherein the size is 40X60CM, the weighing is 385g, adding a counterweight to the surfaces of two test samples respectively to ensure that the total weight reaches 500g, selecting a central point of a narrow edge as a tension point, selecting three different contact surfaces of a wood floor, a ceramic tile and a cement surface as test surfaces, and acquiring tension data of three groups of tested objects pulled instantly:

test data of wood floor contact surface: the towel carpet tension prepared by the general process is as follows: 2N of

The towel carpet prepared by the utility model has the following tension: 7N

Tile contact surface test data: the towel carpet tension prepared by the general process is as follows: 2.2N

The towel carpet prepared by the utility model has the following tension: 8.5N

Cement contact surface test data: the towel carpet tension prepared by the general process is as follows: 2.5N

The towel carpet tension prepared by the utility model is as follows: 8.8N

In conclusion, in a static anti-slip test, the anti-slip effect of the towel carpet prepared by the utility model is superior to that of the towel carpet prepared by a general process;

2. comparative deformation test

The test method comprises the following steps: taking three towel carpets prepared by general process and three towel carpets prepared by the utility model

Block and select

Taking a comparison test object with the same size, respectively pulling opposite angles of the test object by using the same pulling force within the same time, and measuring the weft skew condition of the tested object;

selecting short fibers with 3D yarn count and 65mm length, uniformly mixing the short fibers with bulked fibers, wherein the proportion of the bulked fibers is 30%, uniformly mixing to prepare wool tops, twisting two wool tops, preparing single yarns with 350T/M of twist, twisting 3 single yarns, preparing bulked mixed yarns with 500T/M of twist, weaving a towel blanket by using a weft knitting machine, preparing a towel carpet by using a general process, and selecting the towel carpet prepared by the general process, wherein the size of the towel carpet is 50X50cm, and the number of the towel carpet is 3;

selecting the towel carpet prepared in the embodiment 2 of the utility model, wherein the size is 50X50cm, and the number is 3; applying 5N, 10N and 15N tension to the two test objects for 30s, and obtaining the test result

The following:

under 5N tension: the towel carpet manufactured by the general process has weft skew of 3 percent

The towel carpet prepared by the utility model has the following tension: 0.4 percent

Under 10N tension: the towel carpet manufactured by the general process has weft skew of 5 percent

The towel carpet prepared by the utility model has the following tension: 0.6 percent

Under 15N tension: the towel carpet manufactured by the general process has weft skew of 6.5 percent

The towel carpet tension prepared by the utility model is as follows: 0.7 percent

In conclusion, under the same tension, the towel carpet prepared by the utility model has smaller deformation and better dimensional stability;

3. pile pull-out force contrast test

The test method comprises the following steps: taking the towel carpet prepared by the general process and the towel carpet prepared by the utility model respectively

A block of each

Selecting three different piles, testing the selected piles respectively by using a pile pulling force tester, recording test data and comparing;

selecting short fibers with yarn count of 5D and length of 40mm, uniformly mixing the short fibers with bulked fibers, wherein the proportion of the bulked fibers is 40%, uniformly mixing to prepare wool tops, twisting two wool tops, preparing single yarns with twist of 400T/M, twisting 4 single yarns, preparing bulked mixed yarns with twist of 350T/M, weaving by using a weft knitting machine, setting the wool height to be 12mm, and setting the wool weight to be 800gsm, preparing a towel carpet by using a general process, and selecting any 3 piles of the towel carpet prepared by the general process;

Selecting the towel carpet prepared in the embodiment 3 of the utility model, and selecting 3 pile heads at any positions;

respectively testing the pile pulling force of the tested object by using a pile pulling force tester, and recording the degrees;

the test data are as follows:

towel carpet test data made by general process: pile 1 pull-out force 2N, pile 2 pull-out force: 1.8N, pile 3 pulling force is 2.1N;

the test data of the towel carpet prepared by the utility model are as follows: pile 1 pull-out force 12N, pile 2 pull-out force: 15N, pile 3 pulling force of 14.3N;

in conclusion, the towel carpet pile pulling force test value prepared by the utility model is larger, which indicates that the pile fixing force is stronger, and abnormal conditions such as the pile is pulled out in the using process can be better avoided.

Claims (7)

1. Tufted carpet having a towel style, characterized in that the carpet comprises: a blanket face layer, a base cloth layer and a bottom back layer;

the carpet surface layer comprises a tufting layer formed on one side of the base cloth layer after tufting is carried out on the bulk mixed yarn, and the carpet surface layer with a towel style is formed through processing;

the bottom backing layer has an anti-slip function.

2. The tufted carpet of claim 1 wherein the carpet face is a towel-style carpet face obtained by printing or dropping water or a towel-style carpet face obtained by steaming.

3. Tufted carpet according to claim 1, wherein the loop pile height of the tufted layer is 2-20 mm; the stitch length range used by the tufting equipment is 1.2mm-5 mm.

4. Tufted carpet according to claim 1, characterized in that the staple length of the bulk hybrid yarn used in the carpet face layer is 32-102 mm.

5. The tufted carpet of claim 1, wherein the bulk blend yarn used in the carpet face layer is produced by twisting a plurality of single yarns to produce a yarn with a twist of 150T/M to 500T/M; or the like, or a combination thereof,

the yarn forming count of the bulk mixed yarn used by the carpet surface layer is 6.6s-1.7 s.

6. Tufted carpet according to any of claims 1-5, wherein the base layer is a chemical fiber knitted or woven face fabric base layer, a composite base layer of a chemical fiber knitted or woven face fabric and a needle-punched chemical fiber non-woven fabric or a spun-bonded non-woven base layer.

7. Tufted carpet according to any of claims 1-5, characterized in that the backing layer is formed of a hot melt adhesive, a thermoplastic elastomer, a foamed latex or a composite slip-resistant fabric and/or material.

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