CN216968175U

CN216968175U - Full-automatic mud cutting reversing machine

Info

Publication number: CN216968175U
Application number: CN202123134620.9U
Authority: CN
Inventors: 朱囿榕; 易春临
Original assignee: Jiangxi Platinum Chuan Automation Technology Co ltd
Current assignee: Jiangxi Platinum Chuan Automation Technology Co ltd
Priority date: 2021-12-14
Filing date: 2021-12-14
Publication date: 2022-07-15
Anticipated expiration: 2031-12-14

Abstract

The utility model relates to the technical field of insulator production equipment, and discloses a full-automatic mud cutting reversing machine, which solves the problems that in the use process of the existing full-automatic mud cutting reversing machine for insulator production, tiny mud blanks are easy to adhere to a mud cutting knife and are not beneficial to the mud cutting operation; through being provided with connecting plate, spring and scraper blade, can realize scraping the mud embryo of adhesion on the cutter when the cutter rises, and then be favorable to going on of follow-up cutting operation, through being provided with each subassembly such as slide, collection box, pinion rack and tooth, can realize collecting the lateral shifting of box when the cutter rises, be convenient for realize collecting the mud embryo that strikes off, avoid dropping to in the cutting seat.

Description

Full-automatic mud cutting reversing machine

Technical Field

The utility model belongs to the technical field of insulator production equipment, and particularly relates to a full-automatic mud cutting reversing machine.

Background

The insulator is a special insulating control and can play an important role in an overhead transmission line; the insulator is mainly used for telegraph poles in the early years, is gradually developed and hung at one end of a high-voltage wire connecting tower, is used for increasing the creepage distance, is usually made of glass or ceramic, and is called as an insulator; the insulator should not fail due to various electromechanical stresses caused by changes in environmental and electrical load conditions, otherwise the insulator will not have a significant effect and will impair the service and operating life of the entire line; in the production process of the insulator, pug is required to be cut into columnar pug by a pug cutting mechanism, then a mud segment is turned by 180 degrees by a reversing mechanism, the front end of the pug is sharpened by a sharpening mechanism, and finally the sharpened mud segment is conveyed by a conveying mechanism to complete subsequent operation.

The full-automatic mud cutting reversing machine for producing the existing insulator is not beneficial to the mud cutting operation because tiny mud blanks are easy to adhere to a mud cutting knife in the using process.

SUMMERY OF THE UTILITY MODEL

Aiming at the situation, in order to overcome the defects of the prior art, the utility model provides the full-automatic mud cutting reversing machine, which effectively solves the problem that in the prior art, in the use process of the full-automatic mud cutting reversing machine for insulator production, small mud blanks are easy to adhere to a mud cutting knife and are not beneficial to mud cutting operation.

In order to achieve the purpose, the utility model provides the following technical scheme: the full-automatic mud cutting reversing machine comprises a mud cutting mechanism, a reversing mechanism, a sharpening mechanism and a conveying mechanism, wherein the reversing mechanism is positioned on one side of the mud cutting mechanism, the conveying mechanism is positioned on one side of the reversing mechanism, the conveying mechanism and the reversing mechanism are arranged vertically, and the sharpening mechanism is arranged at the top end of the conveying mechanism;

wherein, the mud cutting mechanism comprises a mounting frame, a first conveying roller and a second conveying roller are respectively arranged in the mounting frame in an equidistance rotating manner, the first conveying rollers are connected with each other through a first conveying belt, the second conveying rollers are connected with each other through a second conveying belt, a cutting seat is arranged between the first conveying roller and the second conveying roller, the bottom end of the cutting seat is connected with the inner wall of the mounting frame, a first belt pulley is arranged at one end of one first conveying roller, which penetrates through the mounting frame, a second belt pulley is arranged at one end of one second conveying roller, which penetrates through the mounting frame, a mounting plate is arranged at one side of the bottom end of the mounting frame, a third belt pulley is arranged at one side of the middle part of the mounting plate in a rotating manner, a fourth belt pulley is arranged at one side of the third belt pulley, the first belt pulley is connected with the third belt pulley through a first belt, and the second belt pulley is connected with the fourth belt pulley through a second belt, first gear is installed to one side of fourth belt pulley, the incomplete gear rather than meshing is installed to one side of first gear, the motor is installed to one side of incomplete gear, the motor passes through the fixing base and is connected with the mounting panel, the rectangle frame is installed on the top of mounting bracket, the cylinder is installed on the top of rectangle frame, the mud cutter is installed to the cylinder arm one end that runs through the rectangle frame of cylinder, install on the inner wall of rectangle frame with the mud subassembly of scraping of mud cutter looks adaptation, scrape the mud subassembly and include the connecting plate that the symmetry was installed on the rectangle frame inner wall, the spring is installed to relative one side equidistance of connecting plate, the scraper blade is installed to one side of spring.

Preferably, the fixed plate is installed to one side symmetry of rectangle frame, and slidable mounting has the slide in two fixed plates, all sets up the spout with slide looks adaptation on the inner wall of fixed plate and on the inner wall of rectangle frame, and the top mid-mounting of slide has the collection box.

Preferably, tooth is installed to top one side equidistance of slide, the second gear rather than meshing is installed to the top of tooth, the bull stick is installed to one side of second gear, the bull stick runs through the one end of fixed plate and installs the fifth belt pulley, the sixth belt pulley is installed to one side of fifth belt pulley, be connected through the third belt between fifth belt pulley and the sixth belt pulley, the third gear is installed to one side of sixth belt pulley, the third gear is connected with the outside rotation of rectangle frame, the pinion rack rather than meshing is installed to one side of third gear, the connecting block is installed to top one side of pinion rack, the connecting block runs through the rectangle frame and is connected with the top of mud cutter, set up on the rectangle frame and lead to the groove corresponding with the connecting block.

Compared with the prior art, the utility model has the beneficial effects that:

(1) during work, the mud blank adhered to the mud cutter can be scraped when the mud cutter ascends through the connecting plate, the spring and the scraper, so that subsequent cutting operation is facilitated, and the lateral movement of the collecting box when the mud cutter ascends can be realized through the arrangement of the sliding plate, the collecting box, the toothed plate, the teeth and other components, so that the scraped mud blank can be collected conveniently and prevented from falling into the cutting seat;

(2) the intermittent type that can realize first conveying roller and second conveying roller is rotated through being provided with each subassembly such as motor, incomplete gear, first gear and first belt in the work, realizes the intermittent type ration transport to the mud embryo promptly, even in so that the realization is to the ration cutting of mud embryo.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model.

In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic top view of the present invention;

FIG. 3 is a schematic structural view of a mud cutting mechanism according to the present invention;

FIG. 4 is a schematic view of a cutting base mounting structure according to the present invention;

fig. 5 is a schematic view of a toothed plate mounting structure of the present invention;

FIG. 6 is a schematic view of the installation structure of the mud scraping assembly of the present invention;

fig. 7 is a schematic view of the mounting structure of the skateboard of the present invention.

In the figure: 1. a mud cutting mechanism; 2. a reversing mechanism; 3. a sharpening mechanism; 4. a conveying mechanism; 5. a mounting frame; 6. a first conveying roller; 7. a second conveying roller; 8. a first conveyor belt; 9. a second conveyor belt; 10. a cutting seat; 11. a first pulley; 12. a second pulley; 13. mounting a plate; 14. a third belt pulley; 15. a fourth belt pulley; 16. a first belt; 17. a second belt; 18. a first gear; 19. an incomplete gear; 20. a motor; 21. a rectangular frame; 22. A cylinder; 23. a mud cutter; 24. a mud scraping assembly; 25. a connecting plate; 26. a spring; 27. a squeegee; 28. a fixing plate; 29. a slide plate; 30. a collection box; 31. teeth; 32. a second gear; 33. a fifth belt pulley; 34. a sixth belt pulley; 35. a third belt; 36. a third gear; 37. a toothed plate; 38. connecting blocks; 39. a through groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the first embodiment, as shown in fig. 1 to 7, the utility model includes a mud cutting mechanism 1, a reversing mechanism 2, a sharpening mechanism 3 and a conveying mechanism 4, wherein the reversing mechanism 2 is located at one side of the mud cutting mechanism 1, the conveying mechanism 4 is located at one side of the reversing mechanism 2, the conveying mechanism 4 and the reversing mechanism 2 are arranged vertically, and the sharpening mechanism 3 is installed at the top end of the conveying mechanism 4;

wherein, the mud cutting mechanism 1 comprises a mounting frame 5, a first conveying roller 6 and a second conveying roller 7 are respectively installed in the mounting frame 5 in an equidistance rotation manner, the first conveying rollers 6 are connected with each other through a first conveying belt 8, the second conveying rollers 7 are connected with each other through a second conveying belt 9, a cutting seat 10 is installed between the first conveying rollers 6 and the second conveying rollers 7, the bottom end of the cutting seat 10 is connected with the inner wall of the mounting frame 5, a first belt pulley 11 is installed at one end of one first conveying roller 6, which penetrates through the mounting frame 5, a second belt pulley 12 is installed at one end of one second conveying roller 7, a mounting plate 13 is installed at one side of the bottom end of the mounting frame 5, a third belt pulley 14 is installed at one side of the middle part of the mounting plate 13 in a rotation manner, a fourth belt pulley 15 is installed at one side of the third belt pulley 14, the first belt pulley 11 is connected with the third belt pulley 14 through a first belt 16, be connected through second belt 17 between second belt pulley 12 and the fourth belt pulley 15, first gear 18 is installed to one side of fourth belt pulley 15, incomplete gear 19 rather than the meshing is installed to one side of first gear 18, motor 20 is installed to one side of incomplete gear 19, motor 20 passes through the fixing base and is connected with mounting panel 13, rectangular frame 21 is installed on the top of mounting bracket 5, cylinder 22 is installed on the top of rectangular frame 21, the cylinder arm of cylinder 22 runs through the one end of rectangular frame 21 and installs mud cutter 23, install on the inner wall of rectangular frame 21 with mud cutter 23 looks adaptation scrape mud subassembly 24, it includes the connecting plate 25 of symmetry installation on rectangular frame 21 inner wall to scrape mud subassembly 24, spring 26 is installed to the relative one side equidistance of connecting plate 25, scraper blade 27 is installed to one side of spring 26.

In the second embodiment, on the basis of the first embodiment, the fixing plates 28 are symmetrically installed on one side of the rectangular frame 21, the sliding plates 29 are slidably installed in the two fixing plates 28, the inner walls of the fixing plates 28 and the rectangular frame 21 are both provided with sliding grooves matched with the sliding plates 29, the middle part of the top end of each sliding plate 29 is provided with the collecting box 30, the teeth 31 are equidistantly installed on one side of the top end of each sliding plate 29, the second gear 32 meshed with the teeth 31 is installed above the teeth 31, the rotating rod is installed on one side of the second gear 32, the rotating rod penetrates through one end of the fixing plates 28 and is provided with the fifth belt pulley 33, the sixth belt pulley 34 is installed on one side of the fifth belt pulley 33, the fifth belt pulley 33 is connected with the sixth belt pulley 34 through the third belt 35, the third gear 36 is installed on one side of the sixth belt pulley 34, the third gear 36 is rotatably connected with the outside of the rectangular frame 21, the toothed plate 37 meshed with the third gear 36 is installed on one side of the third gear 36, connecting block 38 is installed to the top one side of pinion rack 37, and connecting block 38 runs through rectangular frame 21 and is connected with the top of mud cutter 23, has seted up logical groove 39 corresponding with connecting block 38 on the rectangular frame 21.

The working principle is as follows: when the automatic mud blank cutting machine works, the rotation of the motor 20 drives the incomplete gear 19 to rotate, the incomplete gear 19 is meshed with the first gear 18, the rotation of the first gear 18 drives the third belt pulley 14 and the fourth belt pulley 15 to rotate, the first belt pulley 11 and the second belt pulley 12 are driven to rotate through the first belt 16 and the second belt 17, the first conveying roller 6 and the second conveying roller 7 are driven to rotate, the mud blanks are conveyed through the first conveying belt 8 and the second conveying belt 9, after the mud blanks are conveyed for a certain length, the incomplete gear 19 is not meshed with the first gear 18, the first gear 18 stops rotating, namely the mud blanks are stopped to be conveyed, at the moment, the air cylinder 22 is started, the air cylinder 22 pushes the mud cutter 23 to move downwards until the mud blanks are cut, then the air cylinder 22 drives the mud cutter 23 to move upwards, the upwards movement of the mud cutter 23 drives the upwards moving connecting block 38, the upwards moving of the connecting block 38 drives the upwards moving toothed plate 37, toothed plate 37 meshes third gear 36, third gear 36 rotates, the rotation of third gear 36 drives the rotation of sixth belt pulley 34, drive the rotation of fifth belt pulley 33 through third belt 35, fifth belt pulley 33 drives the rotation of second gear 32, second gear 32 meshes tooth 31, realize the lateral sliding of slide 29 promptly, simultaneously, along with constantly shifting up of mud cutter 23, mud embryo residue on mud cutter 23 is scraped to scraper blade 27, mud embryo residue drops to in collecting box 30 under the action of gravity, when mud cutter 23 moves down, toothed plate 37 moves down, finally make slide 29 reverse slip to the one side of mud cutter 23, and then be convenient for mud cutter 23 to accomplish next cutting operation.

Claims

1. Full-automatic mud cutting reversing machine, including mud cutting mechanism (1), reversing mechanism (2), sharpening mechanism (3) and conveying mechanism (4), its characterized in that: the mud cutting machine is characterized in that the reversing mechanism (2) is positioned on one side of the mud cutting mechanism (1), the conveying mechanism (4) is positioned on one side of the reversing mechanism (2), the conveying mechanism (4) and the reversing mechanism (2) are arranged in a mutually vertical mode, and the sharpening mechanism (3) is installed at the top end of the conveying mechanism (4);

wherein, the mud cutting mechanism (1) comprises a mounting rack (5), a first conveying roller (6) and a second conveying roller (7) are respectively installed in the mounting rack (5) in a rotating mode at equal intervals, the first conveying rollers (6) are connected with each other through a first conveying belt (8), the second conveying rollers (7) are connected with each other through a second conveying belt (9), a cutting seat (10) is installed between the first conveying rollers (6) and the second conveying rollers (7), the bottom end of the cutting seat (10) is connected with the inner wall of the mounting rack (5), a first belt pulley (11) is installed at one end, penetrating through the mounting rack (5), of a rotating shaft of one first conveying roller (6), a second belt pulley (12) is installed at one end, penetrating through the mounting rack (5), a mounting plate (13) is installed at one side of the bottom end of the mounting rack (5), a third belt pulley (14) is installed at one side of the middle of the mounting plate (13) in a rotating mode, a fourth belt pulley (15) is installed on one side of a third belt pulley (14), the first belt pulley (11) is connected with the third belt pulley (14) through a first belt (16), the second belt pulley (12) is connected with the fourth belt pulley (15) through a second belt (17), a first gear (18) is installed on one side of the fourth belt pulley (15), an incomplete gear (19) meshed with the first gear (18) is installed on one side of the first gear (18), a motor (20) is installed on one side of the incomplete gear (19), the motor (20) is connected with a mounting plate (13) through a fixing seat, a rectangular frame (21) is installed on the top end of the mounting frame (5), an air cylinder (22) is installed on the top end of the rectangular frame (21), a mud cutting knife (23) is installed on one end, penetrating through the rectangular frame (21), a mud scraping assembly (24) matched with the mud cutting knife (23) is installed on the inner wall of the rectangular frame (21), the mud scraping component (24) comprises connecting plates (25) which are symmetrically arranged on the inner wall of the rectangular frame (21), springs (26) are arranged on one opposite side of each connecting plate (25) at equal intervals, and scraping plates (27) are arranged on one side of each spring (26).

2. The full-automatic mud cutting reverser according to claim 1, wherein: fixed plate (28) are installed to one side symmetry of rectangle frame (21), and slidable mounting has slide (29) in two fixed plates (28), all sets up the spout with slide (29) looks adaptation on the inner wall of fixed plate (28) and on the inner wall of rectangle frame (21), and the top mid-mounting of slide (29) has collection box (30).

3. The full-automatic mud cutting reverser according to claim 2, wherein: tooth (31) are installed to top one side equidistance of slide (29), second gear (32) rather than meshing is installed to the top of tooth (31), the bull stick is installed to one side of second gear (32), the fifth belt pulley (33) is installed to the one end that the bull stick runs through fixed plate (28), sixth belt pulley (34) is installed to one side of fifth belt pulley (33), be connected through third belt (35) between fifth belt pulley (33) and sixth belt pulley (34), third gear (36) is installed to one side of sixth belt pulley (34), third gear (36) is connected with the outside rotation of rectangle frame (21), pinion rack (37) rather than meshing is installed to one side of third gear (36), connecting block (38) are installed to top one side of pinion rack (37), connecting block (38) run through rectangle frame (21) and are connected with the top of mud cutter (23), the rectangular frame (21) is provided with a through groove (39) corresponding to the connecting block (38).