CN216967073U - Diesel engine diaphragm processing fixing device - Google Patents

Diesel engine diaphragm processing fixing device Download PDF

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Publication number
CN216967073U
CN216967073U CN202123065216.0U CN202123065216U CN216967073U CN 216967073 U CN216967073 U CN 216967073U CN 202123065216 U CN202123065216 U CN 202123065216U CN 216967073 U CN216967073 U CN 216967073U
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China
Prior art keywords
diesel engine
diaphragm plate
blocks
edge
hydraulic
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CN202123065216.0U
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Chinese (zh)
Inventor
张嶙捷
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Cssc Marine Power Components Co ltd
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Cssc Marine Power Components Co ltd
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Abstract

The utility model provides a diesel engine diaphragm plate processing and fixing device.A high-altitude cushion block, a positioning block and a hydraulic fixing block are respectively arranged at corresponding positions on a tool positioning template according to the appearance of a diesel engine diaphragm plate; the equal-height cushion blocks are used for supporting the diaphragm plate of the diesel engine; the hydraulic fixing blocks are respectively arranged on the edge of the inclined plane, the edge of the outer side face and the edge of the inner side face of the diaphragm plate for supporting the diesel engine; the positioning block is arranged at the corner position of the inner side surface of the diaphragm plate of the diesel engine; the hydraulic fixing block and the positioning block which are arranged on the edge of the inclined plane are matched with each other and are used for fixing the position of the diaphragm plate of the diesel engine on the positioning template of the tool; the hydraulic fixing blocks arranged on the edge of the outer side face and the edge of the inner side face are matched with each other and used for clamping the diaphragm plate of the diesel engine. The transverse clapboard is fixed on the tool in a side fixing mode, the transverse clapboard can be rapidly, conveniently, safely and effectively processed in an auxiliary mode, the installation and the operation are convenient, the use is rapid and safe, and the fixation of the transverse clapboard can be completed very efficiently.

Description

Diesel engine diaphragm processing fixing device
Technical Field
The utility model relates to the technical field of machining, in particular to a diesel engine diaphragm plate machining and fixing device.
Background
The diesel engine is the heart of a ship and is of a self-evident importance, so that for the processing of all the parts thereof, each process is carried out strictly according to the requirements of the process and the drawing, and the diaphragm is an important component.
Due to the special appearance and the processing requirement of the diaphragm plate, in order to ensure the processing surface roughness and the form and position tolerance of the two planes of the diaphragm plate, the diaphragm plate needs to be repeatedly assembled with a pressing plate and readjusted to process in the current stage. The lapping and processing mode ensures that the diaphragm plate is easy to generate processing connecting cutters, repeated lapping also ensures that the workpiece is easy to generate problems of positioning errors, workpiece displacement and the like in the processing process, and simultaneously increases the auxiliary time in the processing process.
At present, no explanation or report of the similar technology of the utility model is found, and similar data at home and abroad are not collected.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model provides a device for processing and fixing a diaphragm plate of a diesel engine.
The utility model provides a diesel engine diaphragm processing and fixing device, which comprises: the tool positioning template comprises a tool positioning template, a plurality of equal-height cushion blocks, a plurality of positioning blocks and a plurality of hydraulic fixing blocks, wherein the equal-height cushion blocks, the positioning blocks and the hydraulic fixing blocks are respectively arranged at corresponding positions on the tool positioning template according to the appearance of a diaphragm plate of the diesel engine; wherein:
the equal-height cushion blocks are used for supporting the diaphragm plate of the diesel engine;
the hydraulic fixing blocks are respectively arranged on the edge of the inclined plane, the edge of the outer side face and the edge of the inner side face of the diaphragm plate for supporting the diesel engine;
the positioning blocks are arranged at the corner positions of the inner side surfaces of the diaphragm plates of the diesel engine;
the hydraulic fixing block and the positioning block which are arranged on the edge of the inclined plane fix the position of the diaphragm plate of the diesel engine on the tool positioning template;
the hydraulic fixing blocks arranged on the edge of the outer side face and the edge of the inner side face tightly clamp the diaphragm plate of the diesel engine.
Preferably, the equal-height cushion blocks are six and are respectively arranged at corresponding positions capable of supporting the surface of the diaphragm plate of the diesel engine.
Preferably, the number of the hydraulic fixing blocks is six, wherein two hydraulic fixing blocks are respectively arranged on the edges of two inclined planes of the diaphragm plate of the diesel engine and are positioned on the same horizontal line; the other two hydraulic fixing blocks are respectively arranged at the edges of two outer side surfaces of the diesel engine diaphragm plate, and the last two hydraulic fixing blocks are respectively arranged at the edges of two inner side surfaces of the diesel engine diaphragm plate; the hydraulic fixing blocks are arranged on the edges of the outer side faces and the hydraulic fixing blocks are arranged on the edges of the inner side faces and are located on the same horizontal line.
Preferably, the number of the fixing blocks is two, and the two fixing blocks are respectively arranged at two included angle positions of the inner side surface of the diaphragm plate of the diesel engine.
Preferably, the fixing block is of a cylindrical structure.
Preferably, the apparatus further comprises: and the hydraulic control component is respectively in control connection with the plurality of hydraulic fixing blocks.
Due to the adoption of the technical scheme, compared with the prior art, the utility model has the following beneficial effects:
the diesel engine diaphragm processing and fixing device provided by the utility model is simple to mount and dismount.
The diesel engine diaphragm processing and fixing device provided by the utility model can be used repeatedly and has strong universality.
The diesel engine diaphragm processing and fixing device provided by the utility model greatly reduces the problems of cutter connection and adjustment caused by the pressure plate.
The diesel engine diaphragm processing and fixing device provided by the utility model has the advantages of simple structure, low manufacturing cost, simplicity and convenience in operation and the like, and can improve the working efficiency and stabilize the product processing quality.
The diesel engine diaphragm processing and fixing device provided by the utility model can realize the processing of original multi-station contents under the condition of not repeatedly arranging the pressing plate, so that an operator can conveniently and safely process the diaphragm, and the production efficiency is improved.
Drawings
Other features, objects and advantages of the utility model will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is a schematic structural view of a diesel engine diaphragm processing and fixing device in an embodiment of the present invention.
Fig. 2 is a schematic view of the working state of the diesel engine diaphragm processing and fixing device in a preferred embodiment of the utility model.
In the figure, 1 is a tool positioning template, 2 is an equal-height cushion block, 3 is a positioning block, 4 is a hydraulic fixing block, and 5 is a diaphragm plate.
Detailed Description
The following examples illustrate the utility model in detail: the embodiment is implemented on the premise of the technical scheme of the utility model, and a detailed implementation mode and a specific operation process are given. It should be noted that various changes and modifications can be made by those skilled in the art without departing from the spirit of the utility model, and these changes and modifications are all within the scope of the utility model.
Fig. 1 is a schematic structural view of a diesel engine diaphragm processing and fixing device according to an embodiment of the present invention.
As shown in fig. 1, the diesel engine diaphragm machining and fixing device provided by this embodiment may include: the tool positioning template comprises a tool positioning template 1, equal-height cushion blocks 2, positioning blocks 3 and hydraulic fixing blocks 4, wherein the number of the equal-height cushion blocks 2, the number of the positioning blocks 3 and the number of the hydraulic fixing blocks 4 are multiple, and the equal-height cushion blocks 2, the positioning blocks 3 and the hydraulic fixing blocks 4 are respectively arranged at corresponding positions on the tool positioning template 1 according to the appearance of a diaphragm plate 5 of a diesel engine; wherein:
the equal-height cushion block 2 is used for supporting a diaphragm plate 5 of the diesel engine;
the hydraulic fixing blocks 4 are respectively arranged on the edge of the inclined plane, the edge of the outer side face and the edge of the inner side face of the diaphragm plate 5 for supporting the diesel engine;
the positioning block 3 is arranged at the corner position of the inner side surface of the diaphragm plate 5 of the diesel engine;
the hydraulic fixing block 4 arranged on the edge of the inclined plane is matched with the positioning block 3 to fix the position of the diaphragm plate 5 of the diesel engine on the tool positioning template 1;
the hydraulic fixing blocks 4 arranged on the edge of the outer side face and the edge of the inner side face are mutually matched to clamp the diaphragm plate 5 of the diesel engine.
In this embodiment, as a preferred embodiment, the equal-height cushion blocks 2 are six and are respectively arranged at corresponding positions capable of supporting the plate surface of the diaphragm plate 5 of the diesel engine.
In this embodiment, as a preferred embodiment, the number of the hydraulic fixing blocks 4 is six, wherein two hydraulic fixing blocks 4 are respectively arranged on two inclined edges of the diaphragm 5 of the diesel engine and are located on the same horizontal line (i.e. symmetrically arranged along the central axis of the diaphragm); the other two hydraulic fixing blocks 4 are respectively arranged on the edges of the two outer side surfaces of the diesel engine diaphragm plate 5, and the last two hydraulic fixing blocks 4 are respectively arranged on the edges of the two inner side surfaces of the diesel engine diaphragm plate 5; the hydraulic fixing blocks 4 arranged on the edge of the outer side face and the hydraulic fixing blocks 4 arranged on the edge of the inner side face are located on the same horizontal line.
In this embodiment, as a preferred embodiment, two fixing blocks 3 are respectively disposed at two included angles on the inner side surface of the diaphragm 5 of the diesel engine.
In this embodiment, as a preferred embodiment, the fixing block 3 is a cylindrical structure.
In this embodiment, as a preferred embodiment, the apparatus further includes: and the hydraulic control component is respectively in control connection with the plurality of hydraulic fixing blocks 4.
The transverse partition plate processing and fixing device for the diesel engine provided by the embodiment of the utility model mainly plays a role in fixing in the processing process.
As shown in fig. 2, the fixing device for machining a diaphragm of a diesel engine according to the above embodiment of the present invention has the following working processes:
checking the mounting position of the equal-height cushion block 2 and the height of the equal-height cushion block 2;
the hoisting diaphragm plate 5 is placed on the equal-height cushion block 2;
the position of the diaphragm plate 5 on the tooling positioning template 1 is fixed through a positioning block 3 and a hydraulic fixing block 4 on the edge of the inclined plane; wherein:
applying pressure to the hydraulic fixing block 4 on the edge of the inclined plane to fix the position of the diaphragm plate 5;
the hydraulic fixing blocks 4 on the outer side surface and the inner side surface edge are pressed to clamp the diaphragm plate 5.
By adopting the device for processing and fixing the diaphragm plate of the diesel engine provided by the embodiment of the utility model, a plurality of processing elements for processing the large plane, the inner hole and the lower side surface of the diaphragm plate can be realized only by clamping once.
The transverse partition plate processing and fixing device for the diesel engine, provided by the embodiment of the utility model, is a fixing tool for processing the transverse partition plate of the diesel engine (such as a diesel engine medium speed machine), the transverse partition plate is positioned on the template through the positioning block, and then the transverse partition plate is pressed and fixed by using the hydraulic fixing block at the same time, so that the original multi-station content processing can be realized under the condition of not repeatedly arranging the pressing plate, therefore, an operator can conveniently and safely process the transverse partition plate, and the production efficiency is improved.
The fixing method of the diesel engine diaphragm processing and fixing device provided by the embodiment of the utility model mainly comprises two parts:
first part, diaphragm positioning:
loosening the hydraulic fixing block on the edge of the inclined plane, and placing the diaphragm plate on the equal-height cushion blocks of the template;
applying pressure to a hydraulic fixing block on the inclined plane of the transverse partition plate, jacking the transverse partition plate to a positioning block, and releasing the hydraulic fixing block on the position when the pressure value reaches 0.2MPa so as to keep the transverse partition plate in a released state;
and applying pressure to the hydraulic fixing block in the inner side surface of the diaphragm plate, and releasing the hydraulic fixing block at the position when the pressure value reaches 0.1MPa to keep the diaphragm plate in a released state.
And a second part, compressing the diaphragm plate:
and simultaneously applying pressure to the 6 hydraulic fixing blocks to ensure that the 6 hydraulic fixing blocks apply pressure to the diaphragm plate, and when the pressure reaches 0.2MPa, keeping the pressure, and pressing the diaphragm plate in the state, so that the diaphragm plate can be used for processing subsequent planes, inner holes and bottom planes.
Through experimental verification, the fixing device provided by the embodiment of the utility model is stable, simple and convenient to operate, and the efficiency and the processing quality are improved.
According to the device for machining and fixing the diaphragm plate of the diesel engine provided by the embodiment of the utility model, the diaphragm plate is clamped and fixed through the positioning block on the tool and the side hydraulic fixing block, and is fixed on the tool in a side fixing manner, so that an operator can machine the diaphragm plate quickly, conveniently, safely and effectively.
The transverse partition plate processing and fixing device for the diesel engine, provided by the embodiment of the utility model, is convenient to install and operate, is quick and safe to use, and can be used for fixing the transverse partition plate very efficiently.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "horizontal", "inside", "outside", and the like indicate orientations or positional relationships based on those shown in the drawings, and are simply used for convenience of description of the present invention, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
The above embodiments of the present invention are not exhaustive of the techniques known in the art.
The foregoing description of specific embodiments of the present invention has been presented. It is to be understood that the present invention is not limited to the specific embodiments described above, and that various changes or modifications may be made by one skilled in the art within the scope of the appended claims without departing from the spirit of the utility model.

Claims (6)

1. The utility model provides a diesel engine diaphragm processing fixing device which characterized in that includes: the tool positioning template comprises a tool positioning template, a plurality of equal-height cushion blocks, a plurality of positioning blocks and a plurality of hydraulic fixing blocks, wherein the equal-height cushion blocks, the positioning blocks and the hydraulic fixing blocks are respectively arranged at corresponding positions on the tool positioning template according to the appearance of a diaphragm plate of the diesel engine; wherein:
the equal-height cushion blocks are used for supporting the diaphragm plate of the diesel engine;
the hydraulic fixing blocks are respectively arranged on the edge of the inclined plane, the edge of the outer side face and the edge of the inner side face of the diaphragm plate for supporting the diesel engine;
the positioning block is arranged at the corner position of the inner side surface of the diaphragm plate of the diesel engine;
the hydraulic fixing block and the positioning block which are arranged on the edge of the inclined plane fix the position of the diaphragm plate of the diesel engine on the tool positioning template;
the hydraulic fixing blocks arranged on the edge of the outer side face and the edge of the inner side face tightly clamp the diaphragm plate of the diesel engine.
2. The diesel engine diaphragm plate processing and fixing device of claim 1, wherein the equal-height cushion blocks are six and are respectively arranged at corresponding positions capable of supporting the surface of the diesel engine diaphragm plate.
3. The diesel engine diaphragm plate processing and fixing device of claim 1, wherein the number of the hydraulic fixing blocks is six, and two of the hydraulic fixing blocks are respectively arranged at two inclined edges of the diesel engine diaphragm plate and are positioned on the same horizontal line; the other two hydraulic fixing blocks are respectively arranged at the edges of two outer side surfaces of the diesel engine diaphragm plate, and the last two hydraulic fixing blocks are respectively arranged at the edges of two inner side surfaces of the diesel engine diaphragm plate; the hydraulic fixing blocks are arranged on the edges of the outer side faces and the hydraulic fixing blocks are arranged on the edges of the inner side faces and are located on the same horizontal line.
4. The diesel engine diaphragm processing and fixing device of claim 1, wherein two fixing blocks are arranged at two included angles of the inner side surface of the diesel engine diaphragm.
5. The diesel engine diaphragm plate processing and fixing device of claim 4, wherein the fixing block is of a cylindrical structure.
6. The diesel engine diaphragm machining fixing device according to any one of claims 1 to 5, further comprising: and the hydraulic control component is respectively in control connection with the plurality of hydraulic fixing blocks.
CN202123065216.0U 2021-12-08 2021-12-08 Diesel engine diaphragm processing fixing device Active CN216967073U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123065216.0U CN216967073U (en) 2021-12-08 2021-12-08 Diesel engine diaphragm processing fixing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123065216.0U CN216967073U (en) 2021-12-08 2021-12-08 Diesel engine diaphragm processing fixing device

Publications (1)

Publication Number Publication Date
CN216967073U true CN216967073U (en) 2022-07-15

Family

ID=82346030

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123065216.0U Active CN216967073U (en) 2021-12-08 2021-12-08 Diesel engine diaphragm processing fixing device

Country Status (1)

Country Link
CN (1) CN216967073U (en)

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