CN216965850U - Small-bore collecting tube apparatus for producing - Google Patents
Small-bore collecting tube apparatus for producing Download PDFInfo
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- CN216965850U CN216965850U CN202220766331.6U CN202220766331U CN216965850U CN 216965850 U CN216965850 U CN 216965850U CN 202220766331 U CN202220766331 U CN 202220766331U CN 216965850 U CN216965850 U CN 216965850U
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Abstract
The utility model discloses a production device of a small-caliber collecting pipe, wherein a plurality of openings for forming branch pipes are formed in a pipe blank, a base is arranged at the lower part of the pipe blank, a hydraulic cylinder is arranged above the pipe blank, a pull rod is arranged in the hydraulic cylinder, the pull rod and the hydraulic cylinder are arranged in a sliding manner, a clamping block for locking the hydraulic cylinder and the pull rod is arranged above the hydraulic cylinder, and a support is arranged at the lower part of the hydraulic cylinder; the pulling mould comprises an inner tube and an outer tube, the outer tube is arranged below the hydraulic cylinder, and the outer tube is fixedly connected with the support; an inner tube is arranged in the tube blank, and a sliding structure for driving the inner tube to slide in the tube blank is arranged below the inner tube; the bottom of the pull rod is detachably connected with the inner tube, and one side of the tube blank is provided with a local heating device. The production device for the small-caliber collecting pipe with the structure can solve the problems of low heating efficiency and low production efficiency of the existing collecting pipe.
Description
Technical Field
The utility model relates to the technical field of production of collecting pipes, in particular to a production device of a small-caliber collecting pipe.
Background
In the field of pipe processing, manifolds are increasingly used, and the demand is increasing. A plurality of branch openings are drawn on one tube blank, and the branch openings can meet different requirements. The traditional collecting pipe generally adopts an ejection process when a branch port is machined, and the ejection process of the small-caliber collecting pipe is integral heating, so that the heating efficiency is low, and energy waste is easily caused; and the quality of the collecting pipe is influenced due to heating deformation, and the production efficiency is lower.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a production device of a small-caliber collecting pipe, which solves the problems of low heating efficiency and low production efficiency of the small-caliber collecting pipe.
In order to achieve the aim, the utility model provides a production device of a small-caliber collecting pipe, which comprises a hydraulic cylinder, a pull rod, a pipe blank, a drawing mould and a heating device, wherein the hydraulic cylinder is connected with the pull rod; the pipe blank is provided with a plurality of openings for forming branch pipes, the lower part of the pipe blank is provided with a base, a hydraulic cylinder is arranged above the pipe blank, a pull rod is arranged in the hydraulic cylinder, the pull rod and the hydraulic cylinder are arranged in a sliding manner, a clamping block for locking the hydraulic cylinder and the pull rod is arranged above the hydraulic cylinder, and a support is arranged at the lower part of the hydraulic cylinder; the drawing mould comprises an inner tube and an outer tube, the outer tube is arranged below the hydraulic cylinder, and the outer tube is fixedly connected with the support; an inner tube is arranged in the tube blank, and a sliding structure for driving the inner tube to slide in the tube blank is arranged below the inner tube; the bottom of the pull rod is detachably connected with the inner tube, and one side of the tube blank is provided with a local heating device.
Preferably, the hydraulic cylinder is a hollow hydraulic cylinder, and the pull rod is positioned in the hollow of the hydraulic cylinder and is coaxial with the hydraulic cylinder; the outer surface of the upper part of the hydraulic cylinder is provided with a second lifting ring, and the hydraulic cylinder is connected with the overhead crane through the second lifting ring; the fixture block is provided with a strip-shaped notch, the upper part of the pull rod is provided with a groove, and the fixture block is clamped in the groove.
Preferably, sliding structure includes the support, the support be located the inner tube lower part and with inner tube fixed connection, the support below is provided with the slide, slide and pipe inner wall contact and sliding connection, the bottom of slide be with the cambered surface of pipe internal surface looks adaptation, the both sides of slide all are provided with rings three.
Preferably, the top end of the inner tube is a cambered surface, a threaded hole matched with the external thread on the lower part of the pull rod is formed in the center of the top end of the inner tube, and the inner tube is detachably connected with the pull rod through threads; the lower surface of the inner tube is provided with a bulge which is matched with the groove on the upper surface of the bracket and has positioning and limiting functions.
Preferably, the number of the outer tires is two, the outer tires are welded on the lower surface of the support relatively, and the distance between the two outer tires is 5mm-15mm larger than the outer diameter of the branch pipe; the bottom of the outer tire is an arc surface matched with the side surface of the tube blank, the joint between the lower part of the opposite side surface of the outer tire and the bottom is arc-shaped, and the radius of the arc is 5-20 mm.
Preferably, the opening is a long circular hole, the long axis of the long circular hole is parallel to the main pipeline, and the opening size of the branch pipe is as follows: branch outside diameter-2 branch height- (10mm-20 mm); when the external diameter of pipe blank and branch pipe equals, the minor axis size is: major axis dimension/2- (10mm-20 mm); when the external diameter of pipe blank and branch pipe is not equal, minor axis size is: major axis size/2 + (10mm-20 mm).
Preferably, the local heating device comprises a heating ring, a heating ring support and an intermediate frequency control box, the heating ring is connected with the intermediate frequency control box through the heating ring support, the heating ring is of an arc-shaped disc structure which is formed by winding a copper pipe and is matched with the radian of the outer surface of the pipe material, and the width of the heating ring is not less than 1.5 times of the nominal outer diameter of the branch pipe.
Preferably, the caliber of the collecting pipe is not more than DN500, and the length of the collecting pipe is not less than 3000 mm.
The production method of the small-caliber collecting pipe production device comprises the following steps:
s1, paying off the collecting pipe according to the requirements of a drawing, drawing reference lines at 0 degrees, 90 degrees, 180 degrees and 270 degrees respectively, and drawing the center line of the drawing opening according to the drawing;
s2, opening holes, wherein the opening holes are long round holes, long axes of the long round holes are parallel to the axis of the tube blank, and the opening sizes of the branch tubes are as follows: branch outside diameter-2 branch height- (10mm-20 mm); when the external diameter of pipe blank and branch pipe equals, the minor axis size is: major axis dimension/2- (10mm-20 mm); when the external diameter of pipe blank and branch pipe is not equal, minor axis size is: major axis dimension/2 + (10mm-20 mm);
s3, fixing the outer tire on a hollow hydraulic cylinder support, placing the tube blank with the hole on a steel tube base, fixing the support on a sliding seat, placing the inner tube on the support through the protrusion and the groove, enabling the outer surface of the sliding seat to be matched with the inner surface of the tube blank, and pushing the hanging ring III to adjust the position of the inner tube in the tube blank;
s4, placing the heating ring at the hole opening position on the tube blank through the heating ring bracket;
s5, starting the intermediate frequency control box, stopping heating after heating to a proper temperature, starting the crown block, placing the hydraulic cylinder and the outer tire at the heated hole of the tube blank, and positioning the outer tire, the tube blank and the hole through the marking mark;
s6, after positioning, the pull rod penetrates through the openings of the hollow hydraulic cylinder, the outer tire and the tube blank to be in threaded connection with the inner tube, the clamping block is clamped at the groove of the pull rod, the hollow hydraulic cylinder is started, the pull rod is driven under the action of the clamping block, and the pull rod drives the inner tube to move upwards, so that the branch tube is pulled out;
s7, repeating the steps S3-S6, and drawing the next opening.
Preferably, in the step S5, the heating temperature of the carbon steel is 750-.
The production device of the small-caliber collecting pipe has the advantages and positive effects that:
1. the inner tube is driven by the sliding seat to slide in the tube blank, so that openings at different positions on the tube blank can be drawn, and the production efficiency can be improved;
2. the utility model adopts the intermediate frequency heating ring to locally heat the opening, the heating ring is an arc disc-shaped structure which is formed by winding a copper pipe and is matched with the radian of the outer surface of the pipe material, the width of the heating ring is not less than 1.5 times of the nominal outer diameter of the branch pipe, the heating efficiency is favorably improved, the energy waste is reduced, and the formability of the branch pipe is improved.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
FIG. 1 is a schematic view of the overall structure of an embodiment of a small-caliber collecting tube production device according to the present invention;
FIG. 2 is a schematic view of a heating apparatus of an embodiment of a production apparatus for small-caliber collecting pipes according to the present invention;
FIG. 3 is a schematic diagram of a fixture block structure of an embodiment of a small-caliber collecting tube production apparatus of the present invention;
FIG. 4 is a front view of an inner tube of an embodiment of a small bore manifold production apparatus of the present invention;
FIG. 5 is a side view of an inner tube of an embodiment of a small bore manifold production apparatus of the present invention;
FIG. 6 is a front view of a carriage and slide block of an embodiment of an apparatus for producing small-caliber manifolds of the present invention;
FIG. 7 is a side view of a carriage and slide block of an embodiment of an apparatus for producing small bore manifolds of the present invention;
FIG. 8 is a front view of an outer tire of an embodiment of a small bore manifold production apparatus of the present invention;
FIG. 9 is a side view of an outer tire of an embodiment of a small bore manifold production apparatus of the present invention.
Reference numerals
1. A base; 2. a slide base; 3. hanging rings III; 4. a support; 5. an inner tube; 6. a pull rod; 7. a support; 8. a hydraulic cylinder; 9. a clamping block; 10. a first hanging ring; 11. an outer tire; 12. heating a ring; 13. heating the ring support; 14. an intermediate frequency control box; 15. a second hanging ring; 16. and (5) tube blanks.
Detailed Description
The technical solution of the present invention is further illustrated by the accompanying drawings and examples.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the present application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
Examples
As shown in fig. 1-9, a production device for a small-caliber collecting pipe comprises a hydraulic cylinder 8, a pull rod 6, a pipe blank 16, a drawing mold and a heating device. The base 1 is arranged at the lower part of the tube blank 16, and the base 1 can support the tube blank 16, so that the tube blank is more stable and is not easy to move. The cambered surface matched with the side surface of the tube blank 16 is arranged above the base 1, so that the stability of the base 1 for supporting the tube blank 16 is improved. A hydraulic cylinder 8 is arranged above the tube blank 16, and the hydraulic cylinder 8 is a hollow hydraulic cylinder 8. A pull rod 6 is arranged in the hydraulic cylinder 8, and the pull rod 6 is positioned in the hollow of the hydraulic cylinder 8 and is coaxial with the hydraulic cylinder 8. The tie rod 6 can slide and rotate inside the hydraulic cylinder 8. The top of the pull rod 6 is provided with a hanging ring I10, and the pull rod 6 moves up and down in the hydraulic cylinder 8 by pulling the hanging ring I10.
A clamping block 9 for locking the hydraulic cylinder 8 and the pull rod 6 is arranged above the hydraulic cylinder 8. The fixture block 9 is provided with a strip-shaped notch, the upper part of the pull rod 6 is provided with a groove, and the fixture block 9 is clamped in the groove through the strip-shaped notch. The fixture block 9 is placed above the telescopic rod of the hydraulic cylinder 8, and when the telescopic rod of the hydraulic cylinder 8 extends, the fixture block 9 is jacked up by the telescopic rod, and the fixture block 9 drives the pull rod 6 to ascend synchronously. The outer surface of the upper part of the hydraulic cylinder 8 is provided with a second lifting ring 15, the hydraulic cylinder 8 is connected with the crown block through the second lifting ring 15, and the crown block drives the hydraulic cylinder 8 to be movably placed at the opening of the tube blank 16.
The drawing mould comprises an inner tube 5 and an outer tube 11. The lower part of the hydraulic cylinder 8 is provided with a support 7, and the outer tire 11 is arranged on the support 7. The number of the tyre casings 11 is two and the casings are welded to the lower surface of the support 7. The two casings 11 are spaced apart by 5mm-15mm greater than the outside diameter of the manifold and the manifold is formed between the two casings 11. The bottom of the outer tire 11 is an arc surface matched with the side surface of the tube blank 16, so that the contact stability of the outer tire 11 and the tube blank 16 is improved. The connection between the lower part of the opposite side of the outer tire 11 and the bottom is arc-shaped, the radius of the arc is 5mm-20mm, and the arc is convenient for forming the root arc surface of the branch pipe. The arc shape arranged at the lower part of the opposite side surface of the outer tyre 11 is beneficial to the forming of the drawing branch pipe. The tube blank 16 is internally provided with an inner tube 5, the top end of the inner tube 5 is a cambered surface, the center of the top end of the inner tube 5 is provided with a threaded hole matched with the external thread on the lower part of the pull rod 6, the inner tube 5 is detachably connected with the pull rod 6 through threads, and the pull rod 6 drives the inner tube 5 to synchronously lift through threaded connection.
The bracket 4 is positioned at the lower part of the inner tube 5 and is connected with the inner tube 5. The lower surface of the inner tube 5 is provided with a bulge matched with the groove on the upper surface of the bracket 4, and the bulge and the groove can position and limit the movement of the inner tube 5, so that the inner tube 5 is not easy to move when the pull rod 6 is connected with the inner tube 5. A sliding seat 2 is fixedly arranged below the support 4, the bottom of the sliding seat 2 is an arc surface matched with the inner surface of the tube blank, and the sliding seat 2 is in contact with and in sliding connection with the inner wall of the tube blank 16. And two sides of the sliding seat 2 are provided with three hanging rings 3. The slide seat 2 is pushed to move through the third hanging ring 3, so that the inner tube 5 is driven to move in the tube blank 16, the position of the inner tube 5 in the tube blank 16 is adjusted, different branch tubes are drawn out through corresponding different holes, and the working efficiency is improved.
The pipe blank 16 is provided with a plurality of openings for forming the branch pipes, the openings are long circular holes, and long axes of the long circular holes are parallel to the axis of the main pipe. The opening size of the branch pipe is a long shaft: outside diameter of branch-2 × height of branch- (10mm-20 mm); when the outer diameters of the tube blank 16 and the branch tube are equal, the minor axis dimension is as follows: major axis dimension/2- (10mm-20 mm); when the outer diameters of the tube blank 16 and the branch tube are not equal, the minor axis dimension is as follows: major axis size/2 + (10mm-20 mm).
The tube blank 16 is provided with a local heating device on one side. The heating device comprises a heating ring 12, a heating ring support 13 and an intermediate frequency control box 14, the heating ring 12 is connected with the intermediate frequency control box 14 through the heating ring support 13, the heating ring 12 is of an arc-shaped disc structure which is formed by winding a copper pipe and is matched with the radian of the outer surface of the pipe material, the width of the heating ring 12 is not less than 1.5 times of the nominal outer diameter of a branch pipe, and the heating ring 12 can save energy by locally heating the pipe blank 16.
The application range of the utility model is that the aperture of the collecting pipe is not more than DN500, and the length of the collecting pipe is not less than 3000 mm.
In this embodiment, a pipe blank 16 having an outer diameter of 508mm and a thickness of 20mm is described in detail by taking as an example a pipe blank having an outer diameter of 168.3mm, a thickness of 8mm and a height of 35 mm.
The production method of the production device of the small-caliber collecting pipe comprises the following steps:
s1, paying off the collecting pipe according to the requirements of a drawing, drawing reference lines at 0 degrees, 90 degrees, 180 degrees and 270 degrees respectively, and drawing the center line of the drawing opening according to the drawing;
s2, opening holes, wherein the shape of each opening hole is a long round hole, the long axis of each long round hole is parallel to the axis of the tube blank 16, the size of each opening hole is determined according to actual requirements in the machining process, the size of the long axis of each opening hole is 86mm, and the size of the short axis of each opening hole is 60 mm;
s3, fixing the outer tire 11 on a support 7 of the hollow hydraulic cylinder 8, placing the tube blank 16 with the hole on the steel tube base 1, fixing the support 4 on the sliding seat 2, placing the inner tube 5 on the support 4 through the bulge and the groove, fitting the outer surface of the sliding seat 2 with the inner surface of the tube blank 16, and pushing the hanging ring III 3 to adjust the position of the inner tube 5 in the tube blank 16;
s4, placing the heating ring 12 at the hole opening position on the tube blank 16 through the heating ring bracket 13;
s5, starting the intermediate frequency control box 14, stopping heating after heating to a proper temperature, starting the crown block, placing the hydraulic cylinder 8 and the outer tire 11 at the heated hole of the tube blank 16, and positioning the outer tire 11, the tube blank 16 and the hole through the marking mark;
s6, after positioning, the pull rod 6 penetrates through the holes of the hollow hydraulic cylinder 8, the outer tire 11 and the tube blank 16 to be in threaded connection with the inner tube 5, the fixture block 9 is clamped at the groove of the pull rod 6, the hollow hydraulic cylinder 8 is started, the pull rod 6 is driven under the action of the fixture block 9, and the pull rod 6 drives the inner tube 5 to move upwards so as to pull out the branch tube;
s7, repeating the steps S3-S6, and drawing the next opening.
In the heating process, the heating temperature of the carbon steel is 750-850 ℃, the heating temperature of the low-alloy steel is 800-900 ℃, the heating temperature of the alloy steel is 900-1000 ℃, and the heating temperature of the stainless steel is 950-1150 ℃. The temperature measuring mode is a thermocouple or an optical temperature measuring instrument. The general temperature is adjusted if special conditions occur.
Therefore, the production device for the small-caliber collecting pipe with the structure can solve the problems of low heating efficiency and low production efficiency of the small-caliber collecting pipe.
Finally, it should be noted that: the above embodiments are only intended to illustrate the technical solution of the present invention and not to limit the same, and although the present invention is described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: modifications and equivalents may be made to the utility model without departing from the spirit and scope of the utility model.
Claims (8)
1. The utility model provides a small-bore collecting pipe apparatus for producing which characterized in that: comprises a hydraulic cylinder, a pull rod, a tube blank, a drawing mould and a heating device; the pipe blank is provided with a plurality of holes for forming the branch pipes, the lower part of the pipe blank is provided with a base, a hydraulic cylinder is arranged above the pipe blank, a pull rod is arranged in the hydraulic cylinder, the pull rod and the hydraulic cylinder are arranged in a sliding manner, a clamping block for locking the hydraulic cylinder and the pull rod is arranged above the hydraulic cylinder, and a support is arranged at the lower part of the hydraulic cylinder; the drawing mould comprises an inner tube and an outer tube, the outer tube is arranged below the hydraulic cylinder, and the outer tube is fixedly connected with the support; an inner tube is arranged in the tube blank, and a sliding structure for driving the inner tube to slide in the tube blank is arranged below the inner tube; the bottom of the pull rod is detachably connected with the inner tube, and one side of the tube blank is provided with a local heating device.
2. A small-bore manifold production apparatus according to claim 1, wherein: the hydraulic cylinder is a hollow hydraulic cylinder, and the pull rod is positioned in the hollow of the hydraulic cylinder and is coaxial with the hydraulic cylinder; the outer surface of the upper part of the hydraulic cylinder is provided with a second lifting ring, and the hydraulic cylinder is connected with the overhead crane through the second lifting ring; the fixture block is provided with a strip-shaped notch, the upper part of the pull rod is provided with a groove, and the fixture block is clamped in the groove.
3. A small-caliber manifold production device as defined in claim 1, wherein: the sliding structure comprises a support, the support is located on the lower portion of the inner tube and fixedly connected with the inner tube, a sliding seat is arranged below the support and is in contact with and in sliding connection with the inner wall of the tube blank, the bottom of the sliding seat is an arc surface matched with the inner surface of the tube blank, and three hanging rings are arranged on two sides of the sliding seat.
4. A small-caliber manifold production device as defined in claim 3, wherein: the top end of the inner tube is a cambered surface, a threaded hole matched with the external thread on the lower part of the pull rod is formed in the center of the top end of the inner tube, and the inner tube is detachably connected with the pull rod through threads; the lower surface of the inner tube is provided with a bulge which is matched with the groove on the upper surface of the bracket and has positioning and limiting functions.
5. A small-caliber manifold production device as defined in claim 1, wherein: the number of the outer tires is two, the outer tires are welded on the lower surface of the support relatively, and the distance between the two outer tires is 5mm-15mm larger than the outer diameter of the branch pipe; the bottom of the outer tire is an arc surface matched with the side surface of the tube blank, the joint between the lower part of the opposite side surface of the outer tire and the bottom is arc-shaped, and the radius of the arc is 5-20 mm.
6. A small-caliber manifold production device as defined in claim 1, wherein: the opening is a long round hole, the long axis of the long round hole is parallel to the main pipeline, and the opening size of the branch pipe is as follows: branch outside diameter-2 branch height- (10mm-20 mm); when the external diameter of pipe blank and branch pipe equals, the minor axis size is: major axis dimension/2- (10mm-20 mm); when the external diameter of pipe and branch pipe is unequal, the minor axis size is: major axis size/2 + (10mm-20 mm).
7. A small-bore manifold production apparatus according to claim 1, wherein: the local heating device comprises a heating ring, a heating ring support and an intermediate frequency control box, the heating ring is connected with the intermediate frequency control box through the heating ring support, the heating ring is of an arc-shaped disc structure which is formed by winding a copper pipe and is matched with the radian of the outer surface of the pipe material, and the width of the heating ring is not less than 1.5 times of the nominal outer diameter of the branch pipe.
8. A small-caliber manifold production device as defined in claim 1, wherein: the aperture of the collecting pipe is not more than DN500, and the length of the collecting pipe is not less than 3000 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220766331.6U CN216965850U (en) | 2022-03-31 | 2022-03-31 | Small-bore collecting tube apparatus for producing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220766331.6U CN216965850U (en) | 2022-03-31 | 2022-03-31 | Small-bore collecting tube apparatus for producing |
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| CN216965850U true CN216965850U (en) | 2022-07-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220766331.6U Active CN216965850U (en) | 2022-03-31 | 2022-03-31 | Small-bore collecting tube apparatus for producing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114535346A (en) * | 2022-03-31 | 2022-05-27 | 河北汇中管道装备有限公司 | Production device and production method for small-caliber collecting pipe |
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2022
- 2022-03-31 CN CN202220766331.6U patent/CN216965850U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114535346A (en) * | 2022-03-31 | 2022-05-27 | 河北汇中管道装备有限公司 | Production device and production method for small-caliber collecting pipe |
| CN114535346B (en) * | 2022-03-31 | 2024-07-19 | 河北汇中管道装备有限公司 | Production device and production method for small-caliber collecting pipe |
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