CN216965636U

CN216965636U - Ammeter automatic slag removal device

Info

Publication number: CN216965636U
Application number: CN202123141984.XU
Authority: CN
Inventors: 程正忠; 张国崇
Original assignee: Dongguan Youxunda Technology Co ltd; Shenzhen Friendcom Technology Co Ltd
Current assignee: Dongguan Youxunda Technology Co ltd; Shenzhen Friendcom Technology Co Ltd
Priority date: 2021-12-14
Filing date: 2021-12-14
Publication date: 2022-07-15
Anticipated expiration: 2031-12-14

Abstract

The utility model discloses an automatic slag removal device for an ammeter, relates to the technical field of slag removal of electrical equipment, and solves the technical problems of ammeter damage, high cost and low efficiency caused by poor manual operation due to a manual beating mode for slag removal and dust removal of the ammeter in the prior art. The device comprises a deslagging structure, a supporting structure and a cleaning structure; the ammeter, the slag removing structure and the cleaning structure are all fixedly connected with the supporting structure; the electricity meter can be mounted on the support structure and removed; the slag removing structure is arranged at the upper end of the ammeter and can knock down the tin slag and dust on the ammeter; the cleaning structure can clean the knocked-down tin slag and dust. According to the utility model, through the combination of the slag removing structure and the cleaning structure, the purposes of slag removing and dust removing of the ammeter can be achieved, the operation is simple and convenient, the automation of the operation is realized, the labor is saved, and the slag removing and dust removing efficiency is improved.

Description

Ammeter automatic slag removal device

Technical Field

The utility model relates to the technical field of slag removal of electrical equipment, in particular to an automatic slag removal device for an ammeter.

Background

The electric meter is also called watt-hour meter, fire meter, electric energy meter, kilowatt-hour meter, and is used for measuring electric energy. The process of making at the ammeter can produce the dust to the adhesion is on the casing of ammeter, and wave-soldering technology is indispensable in the manufacture process of ammeter, and it plays key effect to the welding quality of ammeter, but can constantly have the solder to be oxidized by the air in welding process and form the tin dross, not only can influence the welding quality of relevant part in the ammeter, more probably influences the reliable performance and the accuracy of table measurement, and equipment after the encapsulation if receive the influence of the inside dust of ammeter and tin dross of leaveing, easily causes the product short circuit fault.

At present, the mode of clearing away dust and tin dross in the ammeter shell mainly adopts the manual work to strike the shell and the manual method of removing dust with the air gun is got rid of with artifical in the production process of intelligent ammeter, but often because the manual work strikes the inhomogeneous easy casing surface that causes of power and impairs sales, and adopts manual mode clearance ammeter shell mode to have the operation complicacy, remove tin dross speed slow, dust removal effect is poor and work efficiency low scheduling problem.

In the process of implementing the utility model, the utility model people find that at least the following problems exist in the prior art:

the existing slag removal and dust removal of the electric meter adopts a manual beating mode, the electric meter is damaged due to poor manual operation, and the electric meter is non-automatic and low in efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an automatic slag removal device for an ammeter, and the automatic slag removal device is used for solving the technical problems that in the prior art, due to the fact that manual beating is adopted for ammeter slag removal, ammeter damage is caused due to poor manual operation, cost is high, and efficiency is low. The technical effects that can be produced by the preferred technical scheme in the technical schemes provided by the utility model are described in detail in the following.

In order to achieve the purpose, the utility model provides the following technical scheme:

the utility model provides an automatic slag removing device for an ammeter, which is used for cleaning tin slag and dust generated in the production process of the ammeter and comprises a slag removing structure, a supporting structure and a cleaning structure; the ammeter, the slag removing structure and the cleaning structure are fixedly connected with the supporting structure; the electricity meter can be mounted on the support structure and removed; the slag removing structure is arranged at the upper end of the electric meter and can knock down the tin slag and dust on the electric meter; the cleaning structure can clean the knocked-down tin slag and dust;

the slag removing structure comprises a pneumatic hammer, a cylinder, a mounting rack and a mounting plate; the lower end of the cylinder is provided with a cylinder seat, and the cylinder is fixedly connected with the cylinder seat; the pneumatic hammer and the cylinder seat are fixedly connected with the mounting frame through the mounting plate;

the cleaning structure comprises a fan and an air blowing opening; the fan is arranged at the lower end of the supporting structure, and the air blowing port is arranged at the lower end of the electric meter.

Preferably, the mounting plate is provided with a through hole; the pneumatic hammer is perpendicular to the mounting plate; the pneumatic hammer is capable of moving within the through-hole and striking the electricity meter.

Preferably, a truss is arranged on the mounting frame; the mounting plate is fixedly connected with the truss.

Preferably, the deslagging structure further comprises a control button; the control button can adjust the running state of the air cylinder; the pneumatic hammer can be driven by the air cylinder to move.

Preferably, the blowing opening is provided in plurality.

Preferably, the cleaning structure further comprises an infrared induction switch; the infrared inductive switch can sense the position of the electric meter and can link the air blowing port to blow air after sensing the electric meter.

Preferably, the automatic slag removal device for the electric meter further comprises a power button; the deslagging device can be started or closed by pressing the power button.

Preferably, the control button is arranged on the support structure side by side with the power button.

The implementation of one of the technical schemes of the utility model has the following advantages or beneficial effects:

according to the utility model, the slag removing structure and the cleaning structure are combined to clean tin slag and dust in the electric meter, the slag removing structure knocks the electric meter to knock down the tin slag and dust in the electric meter, and the cleaning structure is combined to clean the knocked-down tin slag and dust, so that the purposes of slag removal and dust removal are achieved, the operation is simple and convenient, the automation of operation is realized, the labor is saved, and the slag removing and dust removing efficiency is improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:

FIG. 1 is a schematic overall structure diagram of an embodiment of an automatic slag removal device for an electric meter according to the utility model;

FIG. 2 is a schematic diagram of the whole structure of the automatic slag removal device for the electric meter according to the embodiment of the utility model.

In the figure: 1. a deslagging structure; 11. a cylinder; 12. a cylinder block; 13. a pneumatic hammer; 14. a mounting frame; 15. a truss; 16. mounting a plate; 17. a through hole; 18. a control button; 2. cleaning the structure; 21. a fan; 22. an air blowing port; 23. an infrared inductive switch; 3. a support structure; 31. a power button; 4. and (4) an electricity meter.

Detailed Description

In order that the objects, aspects and advantages of the present invention will become more apparent, various exemplary embodiments will be described below with reference to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration various exemplary embodiments in which the utility model may be practiced. The same numbers in different drawings identify the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. It is to be understood that they are merely examples of processes, methods, apparatus, etc. consistent with certain aspects of the present disclosure as detailed in the appended claims, and that other embodiments may be used or structural and functional modifications may be made to the embodiments set forth herein without departing from the scope and spirit of the present disclosure.

In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," and the like are used in the orientations and positional relationships illustrated in the accompanying drawings for the purpose of facilitating the description of the present invention and simplifying the description, and do not indicate or imply that the elements so referred to must have a particular orientation, be constructed in a particular orientation, and be operated. The terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. The term "plurality" means two or more. The terms "connected" and "coupled" are to be construed broadly and may include, for example, a fixed connection, a removable connection, an integral connection, a mechanical connection, an electrical connection, a communicative connection, a direct connection, an indirect connection via intermediate media, and may include, for example, a connection between two elements or an interaction between two elements. The term "and/or" includes any and all combinations of one or more of the associated listed items. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In order to explain the technical solution of the present invention, the following description is made by way of specific examples, which only show the relevant portions of the embodiments of the present invention.

Example (b):

as shown in fig. 1-2, the utility model provides an automatic slag removal device for an electric meter 4, which is used for cleaning tin slag and dust generated in the production process of the electric meter 4, and comprises a slag removal structure 1, a support structure 3 and a cleaning structure 2; the ammeter 4, the slag removing structure 1 and the cleaning structure 2 are fixedly connected with the supporting structure 3; the electricity meter 4 can be mounted on or taken out of the support structure 3; the slag removing structure 1 is arranged at the upper end of the electric meter 4 and can knock off tin slag and dust on the electric meter 4; the cleaning structure 2 can clean the tin dross and dust after being hit. Specifically, the electric meter 4 is manually taken out or installed, the air blowing port 22 and the infrared inductive switch 23 are both arranged inside the installation position of the electric meter 4, after the electric meter 4 is installed at the fixed position of the supporting structure 3, the infrared inductive switch 23 senses the electric meter 4 and then automatically switches on a power supply, the air blowing port 22 starts to blow air to the electric meter 4 for deslagging, meanwhile, the control button 18 is pressed to control the movement of the air cylinder 11, the air cylinder 11 drives the pneumatic hammer 13 to move, tin slag and dust inside the electric meter 4 are knocked down, and the air blowing port 22 treats the tin slag and the dust; after the electric meter 4 is taken away, the infrared induction switch 23 turns off the power supply, so that the air blowing port 22 stops blowing air, and the slag removal is completed. According to the utility model, the slag removing structure 1 and the cleaning structure 2 are combined to clean tin slag and dust in the electric meter 4, the slag removing structure 1 comprises the air cylinder 11 and the pneumatic hammer 13, the electric meter 4 is knocked under the combination of the air cylinder 11 and the pneumatic hammer 13 to knock down the tin slag and dust in the electric meter 4, and then the knocked-down tin slag and dust are cleaned by combining the cleaning structure, so that the purposes of removing slag and dust are achieved, the pneumatic hammer 13 and the air blowing port 22 act simultaneously, the operation time is saved, the operation is simple, the manpower is saved, and the slag removing and dust removing efficiency is improved.

As an alternative embodiment, as shown in fig. 2, the deslagging structure 1 comprises a pneumatic hammer 13, a cylinder 11, a mounting frame 14 and a mounting plate 16; the lower end of the cylinder 11 is provided with a cylinder seat 12, and the cylinder 11 is fixedly connected with the cylinder seat 12; the pneumatic hammer 13 and the cylinder block 12 are fixedly connected with the mounting frame 14 through a mounting plate 16. Specifically, the cylinder 11 and the pneumatic hammer 13 are both arranged on the mounting plate 16, the cylinder seat 12 is further arranged at the lower end of the cylinder 11, the cylinder 11 is connected with the mounting plate 16 through the cylinder seat 12, the mounting plate 16 is connected with the mounting frame 14 through the truss 15, and the mounting frame 14 is fixedly connected with the supporting structure 3. Ammeter 4 can be placed on bearing structure 3, and ammeter 4's the position of placing is perpendicular with mounting bracket 14, and is perpendicular with pneumatic hammer 13 simultaneously, and this kind of mode of placing can make the better power of having an effect of pneumatic hammer 13, and the accurate ammeter 4 that strikes makes inside tin sediment, the dust of ammeter 4 drop, avoids striking too big or strike the position and inaccurately cause the damage to ammeter 4, improves slagging-off efficiency.

As an alternative embodiment, as shown in fig. 2, the mounting plate 16 is provided with a through hole 17; the pneumatic hammer 13 is arranged vertically to the mounting plate 16; the pneumatic hammer 13 can move up and down within the through hole 17 to strike the electricity meter 4. Specifically, the through hole 17 on the mounting plate 16 is used for mounting the pneumatic hammer 13 and fixing the pneumatic hammer 13, and the pneumatic hammer 13 can move in the through hole 17 and knock the electric meter 4 to knock off tin slag and dust in the electric meter 4.

As an alternative embodiment, as shown in fig. 2, a truss 15 is provided on the mounting frame 14; the mounting plate 16 is fixedly connected to the truss 15. Specifically, the truss 15 is arranged in the middle of the mounting frame 14, the mounting plate 16 is fixedly connected with the truss 15, a certain space is reserved at the lower end of the mounting frame 14, a certain space is reserved for the pneumatic hammer 13 to move up and down, the pneumatic hammer 13 can accurately knock the electric meter 4, tin slag and dust inside the electric meter 4 are knocked down, and the knocked-down tin slag and dust are blown and cleaned through the blowing port 22.

As an alternative embodiment, as shown in fig. 2, the deslag structure 1 further comprises a control button 18; the control button 18 enables adjustment of the operating state of the cylinder 11; the cylinder 11 is capable of controlling the movement of the pneumatic hammer 13. Specifically, control button 18 can start or close cylinder 11, and cylinder 11 and pneumatic hammer 13 all set up the upper end behind bearing structure 3, and pneumatic hammer 13 can reciprocate, and when pneumatic hammer 13 removed the lower extreme, pneumatic hammer 13 strikeed ammeter 4 surface, carries out even striking to ammeter 4, avoids causing the damage to ammeter 4 when making inside tin sediment of ammeter 4, dust drop. In the utility model, the knocking force of the pneumatic hammer 13 is uniform, the damage to the ammeter 4 can be reduced during knocking, the loss is less, and the pneumatic hammer 13 is fully automatic, so that the labor and the cost can be saved, and the deslagging efficiency is improved.

As an alternative embodiment, as shown in fig. 2, the cleaning structure 2 includes a blower 21 and an air blowing port 22; the fan 21 is arranged at the lower end of the supporting structure 3, and the air blowing port 22 is arranged at the lower end of the electric meter 4; and the blow port 22 is provided in plurality. Specifically, the blower 21 passes through the support structure 3 to supply air to the air blowing opening 22, and provides wind power to the air blowing opening 22. Specifically, a plurality of air blowing openings 22 are all arranged at the bottom of the electric meter 4 and aligned with the housing cavity of the electric meter 4 and the PCB board. Put fixed point position on bearing structure 3 at ammeter 4 back blowing port 22 just begins to blow, along with knocking of pneumatic hammer 13, the tin dross after will falling, the dust blows and clears up, it can make inside wind-force more even to use a plurality of blowing ports 22 to blow, can be with the tin dross of inside, the better clearance of dust, reduce the residue of inside tin dross, dust, improve ammeter 4's qualification rate, improve ammeter 4's life to a certain extent simultaneously.

As an alternative embodiment, as shown in fig. 2, the cleaning structure further includes an infrared induction switch 23; infrared inductive switch 23 can respond to whether ammeter 4 sets up on bearing structure 3, and the linkage fan 21 blows with the mouth 22 of blowing behind the induction ammeter 4 to tin sediment, the dust inside ammeter 4 are cleared up. Specifically, the infrared inductive switch 23 is disposed below the electric meter 4, and the electric meter 4 can be placed at a fixed point on the support structure 3. After the electric meter 4 is placed at a fixed position on the supporting structure 3, the infrared induction switch 23 induces the electric meter 4 and then automatically switches on a power supply, so that the air blowing port 22 blows air to the electric meter 4 for deslagging; after the electric meter 4 is taken away from the support structure 3, the infrared induction switch 23 turns off the power supply, the air blowing port 22 stops blowing air, and the deslagging is finished. In the utility model, the air blowing opening 22 starts and stops air blowing in a circulating process, and the air blowing is controlled by the infrared induction switch 23, so that the operation is simple, the labor is saved, and the automatic operation is realized.

As an alternative embodiment, as shown in fig. 1-2, the automatic slag removal device for the electricity meter 4 further comprises a power button 31; the deslagging device can be started or closed by pressing the power button 31; the control buttons 18 are arranged on the support structure 3 alongside the power button 31. Specifically, the power button 31 controls the entire deslagging device, and the power button 31 is a main switch button of the present invention, and the blower 21 and the control button 18 can be started only by pressing the main switch button. Specifically, the control button 18 and the power button 31 are both disposed on the support structure 3, and the control button 18 can be operated next only after the power button 31 is pressed. The control button 18 is used for controlling the air cylinder 11, when the electric meter is used, the air cylinder 11 can be started only by pressing the power button 31 and then pressing the control button 18, the air cylinder 11 drives the pneumatic hammer 13 to move, and the pneumatic hammer 13 can knock the electric meter 4 to enable tin slag and dust in the electric meter 4 to fall off; if the movement of the cylinder 11 needs to be stopped, the control button 18 needs to be pressed again, and if the whole utility model needs to be closed, the power button 31 needs to be pressed. In the utility model, the power button 31 can control the fan 21 and the control button 18, so as to prevent the air cylinder 11 from being started after the fan touches the control button 18 by mistake and damage to the whole device; and prevents the fan 21 from being abnormally started to cause waste of energy. The power button 31 can protect the present invention, enhance its service life, save energy, and save cost.

The embodiment is merely a specific example and does not indicate an implementation of the present invention as such.

While the utility model has been described with reference to certain preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the utility model. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the utility model without departing from the essential scope thereof. Therefore, it is intended that the utility model not be limited to the particular embodiment disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.

Claims

1. An automatic slag removal device for an ammeter is used for cleaning tin slag and dust generated in the production process of the ammeter (4), and is characterized by comprising a slag removal structure (1), a support structure (3) and a cleaning structure (2); the electric meter (4), the slag removing structure (1) and the cleaning structure (2) are fixedly connected with the supporting structure (3); the electricity meter (4) can be mounted on the support structure (3) and removed; the slag removing structure (1) is arranged at the upper end of the ammeter (4) and can knock down the tin slag and dust on the ammeter (4); the cleaning structure (2) can clean the knocked tin slag and dust;

the slag removing structure (1) comprises a pneumatic hammer (13), a cylinder (11), a mounting frame (14) and a mounting plate (16); the lower end of the cylinder (11) is provided with a cylinder seat (12), and the cylinder (11) is fixedly connected with the cylinder seat (12); the pneumatic hammer (13) and the cylinder seat (12) are fixedly connected with the mounting frame (14) through the mounting plate (16);

the cleaning structure (2) comprises a fan (21) and an air blowing opening (22); the fan (21) is arranged at the lower end of the supporting structure (3), and the air blowing opening (22) is arranged at the lower end of the electric meter (4).

2. An automatic slag removal device for an electricity meter according to claim 1, wherein the mounting plate (16) is provided with a through hole (17); the pneumatic hammer (13) is arranged perpendicular to the mounting plate (16); the pneumatic hammer (13) can move in the through hole (17) and strike the electricity meter (4).

3. An automatic deslagging device for electric meters according to claim 1, characterized in that said mounting frame (14) is provided with a truss (15); the mounting plate (16) is fixedly connected with the truss (15).

4. An automatic deslagging arrangement for electricity meters according to claim 1, characterized in that said deslagging structure (1) further comprises a control button (18); the control button (18) can adjust the operation state of the air cylinder (11); the air cylinder (11) can drive the pneumatic hammer (13) to move.

5. An automatic slag removal device for electricity meters according to claim 1, wherein the air blowing opening (22) is provided in plurality.

6. An automatic deslagging arrangement for electricity meters according to claim 1, characterized in that said cleaning structure (2) further comprises an infrared inductive switch (23); the infrared induction switch (23) can induce the position of the electric meter (4) and induce that the air blowing port (22) can be linked to blow air after the electric meter (4) is induced.

7. An automatic deslagging device for electric meters according to claim 4, characterized in that it also comprises a power button (31); the deslagging device can be started or closed by pressing the power button (31).

8. An automatic deslagging arrangement for electricity meters according to claim 7, characterized in that said control button (18) is arranged alongside said power button (31) on said supporting structure (3).