CN216948205U - Novel board inserting machine structure assembly - Google Patents
Novel board inserting machine structure assembly Download PDFInfo
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- CN216948205U CN216948205U CN202122714718.5U CN202122714718U CN216948205U CN 216948205 U CN216948205 U CN 216948205U CN 202122714718 U CN202122714718 U CN 202122714718U CN 216948205 U CN216948205 U CN 216948205U
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- pressurizing
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- inserting machine
- drainage plate
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Abstract
The utility model provides a novel board inserting machine structure assembly, it relates to engineering machine tool technical field, concretely relates to board inserting machine structure assembly's improvement. The hydraulic water discharging device comprises a guide mechanism, a vibration hammer mechanism, a pressurizing mechanism, a mast mechanism, a water discharging plate core shaft, a mast deformation mechanism, a shock absorption rubber mat, a driving gear set, a hydraulic motor and a water discharging plate rolling plate, wherein the vibration hammer mechanism is arranged below the pressurizing mechanism, the water discharging plate core shaft penetrates through the vibration hammer mechanism and is connected with the guide mechanism, and the guide mechanism comprises a gear set; the drainage plate mandrel is arranged at the front part of the mast mechanism and penetrates into the pressurizing machine from top to bottom, and the pressurizing mechanism is connected with the mast mechanism through a damping rubber pad; the pressurizing mechanism is connected with the hydraulic motor and the driving gear set; the vibration hammer mechanism is connected and arranged below the pressurizing mechanism, and the drain board core shaft penetrates through the vibration hammer mechanism to the guide mechanism. The plate inserting machine can be conveniently transported and installed, the depth of the plate inserting machine can reach more than 50 meters, and the plate inserting machine is reasonable in pressurizing structure and convenient to maintain.
Description
Technical Field
The utility model relates to the technical field of engineering machinery, in particular to an improvement of a plate inserting machine structure assembly.
Background
At present, the construction equipment of the plate inserting machine has the following transmission structures: the first one is directly pressurizing type, the electric pile frame drives the vibrating hammer to insert the mandrel and the drainage plate into the soft foundation stratum, and this kind of equipment has more existing equipment and has the advantages of low manufacture cost and low manufacture technological requirement; the disadvantages are slow movement and shallow piling depth. The second type is a mast chain wheel pressurization type, and the equipment is provided with a plurality of front ends of the excavator, and has the advantages of simple and quick movement and low pile frame cost. The defects are that the transmission force of the chain wheel is small, the performance is unstable, and the construction progress is directly influenced by the breakage of the chain. The third one is a bottom friction pressurizing type, the structure is also modified by an excavator, the movement is convenient and fast, and a friction wheel is driven by a hydraulic system to directly rub the mandrel for pressurization; the disadvantages are high manufacturing cost, complex friction mechanism, and reduced friction coefficient and working efficiency once lubricating oil is mixed in during maintenance. And the fourth method is a gear and rack pressurizing mode, wherein the pressurizing scheme of the device is that racks are arranged on two sides of a drainage plate mandrel, and the drainage plate mandrel is inserted into the ground through gear rotation transmission. The transmission efficiency is high; the disadvantages are high manufacturing cost and large difficulty in processing and field installation of the core shaft of the drainage plate.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects and shortcomings of the prior art, and provides a novel board inserting machine structure assembly which can facilitate the transportation and installation of a board inserting machine, the depth of an inserting plate can reach more than 50 meters, and the structure is reasonable in pressurizing structure and convenient to maintain; the mast is designed to be light in weight integrally, the mast is safe and stable to lift and collapse, and different types of chassis can be selected for installation and construction according to actual conditions.
In order to achieve the purpose, the utility model adopts the following technical scheme: the device comprises a guide mechanism 1, a vibration hammer mechanism 2, a pressurizing mechanism 3, a mast mechanism 4, a drainage plate core shaft 5, a mast deformation mechanism 6, a damping rubber mat 8, a driving gear set 9, a hydraulic motor 10 and a drainage plate rolling plate 11, wherein the vibration hammer mechanism 2 is arranged below the pressurizing mechanism 3, the drainage plate core shaft 5 penetrates through the vibration hammer mechanism 2 and is connected with the guide mechanism 1, and the guide mechanism 1 comprises a gear set guide wheel 1-1; the drainage plate mandrel 5 is arranged at the front part of the mast mechanism 4 and penetrates into the pressurizing mechanism 3 from top to bottom, and the pressurizing mechanism 3 is connected with the mast mechanism 4 through a damping rubber mat 8; the pressurizing mechanism 3 is connected with a hydraulic motor 10 and a driving gear set 9; the lower part of the pressurizing mechanism 3 is connected with a vibration hammer mechanism 2, and the drain board core shaft 5 penetrates through the vibration hammer mechanism 2 to the guide mechanism 1.
The pressurizing mechanism 3 is provided with a vibration hammer mechanism 2, and the central part of the vibration hammer mechanism 2 is penetrated by the drain board core shaft 5.
The pressurizing mechanism 3 is not limited to four hydraulic motors 10 to be connected with a driving gear set 9, and nonstandard pressurizing teeth are arranged on the driving gear set 9.
The pressurizing mechanism 3 and the mast mechanism 4 are connected by a damping rubber cushion 8, and a drainage plate rolling plate 11 is arranged on the side surface of the pressurizing mechanism 3.
And a top drainage plate pulley 7 is arranged on the mast mechanism 4.
The lower part of the mast mechanism 4 is provided with a convex beam, and the end of the beam is connected with the mast body through a steel wire rope.
The utility model can be arranged at the front ends of an excavator, a crane and a rotary drilling rig according to actual conditions. The hydraulic motor of the mast deformation mechanism 6 is always at a fixed pressure, so that the winch always has a certain pre-tightening force on the steel wire rope, and the pre-tightening force enables the mast mechanism 4 to deform backwards, thereby reducing the shaking. The drain board is fixed at the bottom end through a mast mandrel 5. The mast mandrel 5 moves downwards to enter a soft foundation stratum under the action of the pressurizing mechanism 3, and when the water draining board mandrel 5 encounters a hard stratum, the vibrating hammer mechanism 2 is used for carrying out high-frequency vibration on the water draining board mandrel 5, so that the water draining board mandrel 5 is pressed into the hard stratum to reach a preset depth. The motor of the pressurizing mechanism 3 reversely rotates to draw the drainage plate mandrel 5 out of the stratum, and soil is cleaned through the guide mechanism 1. And finishing the operation of fixing the drainage plate in the stratum. And the mobile machine carries out construction of the next station.
Compared with the prior art, the utility model has the beneficial effects that: the device comprises a drainage plate top drainage plate pulley, a drainage plate mandrel, a mast mechanism, a pressurizing mechanism, a vibration hammer mechanism and a guide mechanism. A stable pressurization system is formed for the drainage plate. The stable deformation of mast stroke through mast deformation mechanism reduces mast top and rocks. After starting the equipment, the pressurizing mechanism hydraulic motor rotates, the drainage plate core shaft is pressed into the stratum, and when the drainage plate core shaft cannot be pressed into the stratum due to large resistance, the drainage plate core shaft is pressurized by using the vibration hammer. The mast mechanism is provided with two sets of connection modes, and the whole mechanism can be used for hoisting construction by using a crawler crane and can also be used for construction by using an excavator. The pressurizing mechanism is arranged below the hydraulic excavator, so that the gravity center of the whole hydraulic excavator is lowered, and the hydraulic excavator can be driven by a smaller-size main engine (an excavator or a crawler crane) under the same condition. The utility model has the advantages of rapid and stable walking, energy saving, environmental protection, high working efficiency of the water discharging plate in the soil, good adaptability to various water discharging plate projects, simple structure, energy saving, environmental protection and high stability, and can also carry out pressurization construction on the water discharging plate.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a partially enlarged schematic view of FIG. 1;
fig. 3 is another enlarged schematic view of fig. 1.
Description of reference numerals: the device comprises a guide mechanism 1, a vibratory hammer mechanism 2, a pressurizing mechanism 3, a mast mechanism 4, a drainage plate mandrel 5, a mast deformation mechanism 6, a top drainage plate pulley 7, a vibration rubber mat 8, a driving gear set 9, a hydraulic motor 10, a drainage plate rolling plate 11 and a gear set guide wheel 1-1.
Detailed Description
Referring to fig. 1 to 3, the technical solution adopted by the present embodiment is: the device consists of a guide mechanism 1, a vibration hammer mechanism 2, a pressurizing mechanism 3, a mast mechanism 4, a drainage plate core shaft 5, a mast deformation mechanism 6, a damping rubber mat 8, a driving gear set 9, a hydraulic motor 10 and a drainage plate rolling plate 11, wherein the vibration hammer mechanism 2 is arranged below the pressurizing mechanism 3, the drainage plate core shaft 5 penetrates through the vibration hammer mechanism 2 and is connected with the guide mechanism 1, and the guide mechanism 1 comprises a gear set guide wheel 1-1 and can clean the drainage plate core shaft 5 while guiding; the drainage plate mandrel 5 is arranged at the front part of the mast mechanism 4 and penetrates into the pressurizing mechanism 3 from top to bottom, and the pressurizing mechanism 3 is connected with the mast mechanism 4 through a damping rubber mat 8; the pressurizing mechanism 3 is connected with a hydraulic motor 10 and a driving gear set 9 and used for pressurizing the drainage plate mandrel 5; the connection of the 3 below of loading system is provided with vibratory hammer mechanism 2, and drain bar dabber 5 passes vibratory hammer mechanism 2 to guiding mechanism 1, can clear up drain bar dabber 5 when the direction. The drainage plate to be inserted is upwards connected to the drainage plate pulley 7 at the top of the mast through a drainage plate rolling plate 11 at the side of the pressurizing mechanism 3, and enters the drainage plate mandrel 5 to form a hole at the bottom of the mandrel; the lower part of the mast mechanism 4 is provided with a tensioning mechanism, the left, the right and the rear parts of the mast are tensioned by a steel wire rope, wherein the rear tensioning device is a mast deformation mechanism 6.
The gear set guide wheel 1-1 enables the drain board core shaft 5 to be stably arranged in the middle of the equipment, and can clean soil brought out by the drain board core shaft 5.
The pressurizing mechanism 3 is provided with a vibration hammer mechanism 2, and the central part of the vibration hammer mechanism 2 is penetrated by the drain board core shaft 5.
The pressurizing mechanism 3 is not limited to four hydraulic motors 10 to be connected with a driving gear set 9, and nonstandard pressurizing teeth are arranged on the driving gear set 9. The pressurizing teeth can pressurize the pressurizing blocks fixed on the two sides of the drainage plate mandrel 5.
The pressurizing mechanism 3 and the mast mechanism 4 are connected by a damping rubber cushion 8, and a drainage plate rolling plate 11 is arranged on the side surface of the pressurizing mechanism 3. The mechanism can be simultaneously provided with one or two groups of drainage plate rolling plates.
And a top drainage plate pulley 7 is arranged on the mast mechanism 4.
The lower part of the mast mechanism 4 is provided with a convex beam, and the end of the beam is connected with the mast body through a steel wire rope. The mast can be reduced in shaking after the steel wire rope is tightened; the end of the cross beam at the rear part of the mast is provided with a driving winch of the mast deformation mechanism, the winch is connected with the mast through a steel wire rope, and the rope of the winch is wound to enable the steel wire rope to tighten the mast, so that the pre-tightening purpose is achieved. The mast mechanism adopts a lightweight design, and the whole aluminum alloy structure reduces the weight.
The utility model can be arranged at the front ends of an excavator, a crane and a rotary drilling rig according to actual conditions. The hydraulic motor of the mast deformation mechanism 6 is always at a fixed pressure, so that the winch always has a certain pre-tightening force on the steel wire rope, and the pre-tightening force enables the mast mechanism 4 to deform backwards, thereby reducing the shaking. The drain board is fixed at the bottom end through a mast mandrel 5. The mast mandrel 5 moves downwards to enter a soft foundation stratum under the action of the pressurizing mechanism 3, and when the water draining board mandrel 5 encounters a hard stratum, the vibrating hammer mechanism 2 is used for carrying out high-frequency vibration on the water draining board mandrel 5, so that the water draining board mandrel 5 is pressed into the hard stratum to reach a preset depth. The motor of the pressurizing mechanism 3 reversely rotates to draw the drainage plate mandrel 5 out of the stratum, and soil is cleaned through the guide mechanism 1. And finishing the operation of fixing the drainage plate in the stratum. And the mobile machine carries out construction of the next station.
Compared with the prior art, the utility model has the beneficial effects that: the device comprises a drainage plate top drainage plate pulley, a drainage plate mandrel, a mast mechanism, a pressurizing mechanism, a vibration hammer mechanism and a guide mechanism. A stable pressurization system is formed for the drainage plate. The mast is stably deformed through the mast deformation mechanism, and the shaking of the top of the mast is reduced. After starting the equipment, the pressurizing mechanism hydraulic motor rotates, the drainage plate core shaft is pressed into the stratum, and when the drainage plate core shaft cannot be pressed into the stratum due to large resistance, the drainage plate core shaft is pressurized by using the vibration hammer. The mast mechanism is provided with two sets of connection modes, and the whole mechanism can be used for hoisting construction by using a crawler crane and can also be used for construction by using an excavator. The pressurizing mechanism is arranged below the hydraulic excavator, so that the gravity center of the whole hydraulic excavator is lowered, and the hydraulic excavator can be driven by a smaller-size main engine (an excavator or a crawler crane) under the same condition. The water discharging plate pressure-applying device has the advantages of rapid and stable walking, energy conservation, environmental protection, high working efficiency of the water discharging plate entering the soil, good adaptability to various water discharging plate projects, simple structure, energy conservation, environmental protection and high stability, and can also apply pressure construction to the water discharging plate.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (7)
1. The utility model provides a novel board inserting machine structure assembly which characterized in that: the device comprises a guide mechanism (1), a vibratory hammer mechanism (2), a pressurizing mechanism (3), a mast mechanism (4), a drainage plate core shaft (5), a mast deformation mechanism (6), a damping rubber pad (8), a driving gear set (9), a hydraulic motor (10) and a drainage plate rolling plate (11), wherein the vibratory hammer mechanism (2) is arranged below the pressurizing mechanism (3), the drainage plate core shaft (5) penetrates through the vibratory hammer mechanism (2) and is connected with the guide mechanism (1), and the guide mechanism (1) comprises a gear set guide wheel (1-1); the drainage plate core shaft (5) is arranged in the front part of the mast mechanism (4) and penetrates into the pressurizing mechanism (3) from top to bottom, and the pressurizing mechanism (3) is connected with the mast mechanism (4) through a damping rubber pad (8); the pressurizing mechanism (3) is connected with a hydraulic motor (10) and a driving gear set (9); the lower part of the pressurizing mechanism (3) is connected with a vibration hammer mechanism (2), and the drain board core shaft (5) penetrates through the vibration hammer mechanism (2) to the guide mechanism (1).
2. The novel board inserting machine structural assembly as claimed in claim 1, wherein: the guide mechanism (1) adopts a pair of gear set guide wheels (1-1) and is not limited to the pair.
3. The novel board inserting machine structure assembly as claimed in claim 1, wherein: the pressurizing mechanism (3) is provided with a vibration hammer mechanism (2), and the drainage plate core shaft (5) penetrates through the middle part of the vibration hammer mechanism (2).
4. The novel board inserting machine structural assembly as claimed in claim 1, wherein: the pressurizing mechanism (3) is connected with the driving gear set (9) by four hydraulic motors (10), and non-standard pressurizing teeth are arranged on the driving gear set (9).
5. The novel board inserting machine structural assembly as claimed in claim 1, wherein: the pressurizing mechanism (3) is connected with the mast mechanism (4) by a damping rubber cushion (8), and a drainage plate rolling plate (11) is arranged on the side surface of the pressurizing mechanism (3).
6. The novel board inserting machine structural assembly as claimed in claim 1, wherein: and a top drainage plate pulley (7) is arranged on the mast mechanism (4).
7. The novel board inserting machine structural assembly as claimed in claim 1, wherein: the lower part of the mast mechanism (4) is provided with a convex beam, and the end of the beam is connected with the mast body through a steel wire rope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122714718.5U CN216948205U (en) | 2021-11-08 | 2021-11-08 | Novel board inserting machine structure assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122714718.5U CN216948205U (en) | 2021-11-08 | 2021-11-08 | Novel board inserting machine structure assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216948205U true CN216948205U (en) | 2022-07-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122714718.5U Active CN216948205U (en) | 2021-11-08 | 2021-11-08 | Novel board inserting machine structure assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216948205U (en) |
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2021
- 2021-11-08 CN CN202122714718.5U patent/CN216948205U/en active Active
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