CN216943722U - Energy-saving double-sided film laminating machine - Google Patents
Energy-saving double-sided film laminating machine Download PDFInfo
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- CN216943722U CN216943722U CN202220057386.XU CN202220057386U CN216943722U CN 216943722 U CN216943722 U CN 216943722U CN 202220057386 U CN202220057386 U CN 202220057386U CN 216943722 U CN216943722 U CN 216943722U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses an energy-saving double-sided film laminating machine which comprises a structure main body, wherein the structure main body comprises a feeding unit, a film laminating unit and a discharging unit which are sequentially connected, the discharging unit is provided with a film cutting unit and a double-station film placing unit, a double-layer film placing unit and a waste film collecting unit are arranged below the feeding unit, and the feeding unit is also provided with a positioning and conveying unit; through the cooperation between pay-off unit, tectorial membrane unit, ejection of compact unit, film cutting unit, the membrane unit is put to the duplex position, the membrane unit is put to the double-deck glued membrane, receive the waste film unit and fix a position the conveying unit, can once realize the upper and lower surface of product tectorial membrane simultaneously, with the process of product turn-over tectorial membrane again when having saved two-sided tectorial membrane, reduce the consumption of manpower and man-hour, realized energy-conserving effect, improved production efficiency simultaneously.
Description
Technical Field
The utility model relates to the technical field of laminating machines, in particular to an energy-saving double-sided laminating machine.
Background
In the market, after a product is processed by a plurality of enterprises, particularly a plate-shaped product is required to be covered with a film on a large plate in order to prevent the integrity of the product and ensure that the product is prevented from being scratched and stained in the transportation process. Most of the existing film laminating machines can only carry out single-side film laminating, and after the film is laminated on the product, if the film is laminated on the back side, the product after the single-side film laminating needs to be overturned and then conveyed into the film laminating machine, so that the labor and the working hours are consumed, and the processing efficiency is low. The film coating efficiency is low.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model provides an energy-saving double-sided film laminating machine which can effectively solve the problems in the background art.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
an energy-saving double-sided film laminating machine comprises a structure main body, wherein the structure main body comprises a feeding unit, a film laminating unit and a discharging unit which are sequentially connected, the discharging unit is provided with a film cutting unit and a double-station film placing unit, a double-layer film placing unit and a waste film collecting unit are arranged below the feeding unit, and the feeding unit is also provided with a positioning and conveying unit;
the feeding unit comprises an upper piece table rack, a plurality of groups of L-shaped supports are symmetrically arranged on the upper piece table rack, rubber coating transmission rollers are arranged on the plurality of groups of L-shaped supports, and an upper piece conveying motor for controlling the rubber coating transmission rollers to roll is arranged below the upper piece table rack;
the film covering unit comprises a group of middle film covering frames, one side of each middle film covering frame is connected with a group of supports, a first auxiliary roller is arranged between the support and the middle film covering rack, an upper rubber roller component, a lower rubber roller component and a rocker component connected with the upper rubber roller component are arranged on the middle film covering rack, the upper rubber roller assembly comprises two groups of linear slide rail plate fixing plates arranged on the middle film covering rack, an upper press roller is arranged between the two groups of linear slide rail plate fixing plates, a group of second linear slide rails and second linear slide blocks which are arranged on the second linear slide rails in a sliding way are arranged on the linear slide rail plate fixing plate, a lifting cylinder for adjusting the height of the upper compression roller is arranged above the linear slide rail plate fixing plate, and a lifting cylinder fixing plate for fixing the lifting cylinder is also arranged on the middle film laminating rack; the rocker component comprises two sets of worm and gear reduction boxes which are symmetrically arranged, a glue applying roller lifting rocker is arranged between the two sets of worm and gear reduction boxes, an adjusting screw rod connected with a lifting cylinder fixing plate is arranged on the bottom surface of each worm and gear reduction box, and a first adjusting hand wheel connected with the glue applying roller lifting rocker is arranged on one side of each worm and gear reduction box; the lower rubber roller assembly comprises a group of lower rubber rollers arranged on a middle film laminating rack, a first synchronizing wheel is arranged at one end of each lower rubber roller, a motor fixing plate is further arranged on the middle film laminating rack, a servo motor is arranged on the motor fixing plate, an output shaft of the servo motor is connected with a second synchronizing wheel and a planetary reducer for controlling the rotating speed of the servo motor, and a synchronous belt is connected to the outer surfaces of the first synchronizing wheel and the second synchronizing wheel;
the discharging unit comprises a lower piece table rack, a plurality of groups of L-shaped supports are symmetrically arranged on the lower piece table rack, rubber coating driving rollers are arranged on the plurality of groups of L-shaped supports, and a lower piece conveying motor for controlling the rubber coating driving rollers to roll is arranged below the lower piece table rack;
the film cutting unit comprises a group of side fixing plates arranged on the lower film cutting table rack, track plates are arranged on the side walls of the two side fixing plates, compression rollers connected with the track plates are arranged between the two side fixing plates, compression roller lifting cylinders for adjusting the heights of the compression rollers are arranged on the track plates, a tank chain groove is also arranged between the two side fixing plates, a tank chain is arranged in the tank chain groove, and a cutter mechanism is connected to the tank chain;
the double-layer glue film releasing unit comprises a group of ground rails which are symmetrically arranged, a group of bottom film releasing frames are arranged on the ground rails, a first fine adjustment device is arranged on the upper end face of each bottom film releasing frame, a group of first film releasing air-expanding shafts are arranged between the first fine adjustment devices, one side of each first fine adjustment device is connected with a first magnetic powder brake fixing plate, and a first magnetic powder brake for controlling the rotating speed of the first film releasing air-expanding shafts is arranged on the first magnetic powder brake fixing plate;
the waste film collecting unit comprises a group of film collecting vertical plates symmetrically arranged on a film placing frame at the bottom, a film collecting air expansion shaft and a film collecting motor for controlling the film collecting air expansion shaft to rotate are arranged between the film collecting vertical plates, a powder clutch fixing seat is arranged on the film collecting vertical plates, and a powder clutch for controlling the rotating speed of the film collecting air expansion shaft is arranged on the powder clutch fixing seat;
the double-station film releasing unit comprises a group of film releasing unit fixing vertical plates arranged on a lower film table rack, a second fine adjustment device is arranged on the upper end face of each film releasing unit fixing vertical plate, a second auxiliary roller is arranged between the two film releasing unit fixing vertical plates, a group of second film releasing physiosis shafts and pull rods are arranged between the second fine adjustment devices, one side of each second fine adjustment device is connected with a second magnetic powder brake fixing plate, and a second magnetic powder brake for controlling the rotating speed of the second film releasing physiosis shafts is arranged on each second magnetic powder brake fixing plate;
the positioning and conveying unit comprises a positioning and conveying fixed plate and a linear guide rail fixed beam which are connected with an upper piece rack, the upper end surfaces of the positioning and conveying fixed plate and the linear guide rail fixed beam are respectively provided with a first linear slide rail and a first slide block which is arranged on the first linear slide rail in a sliding way, the first slide block is provided with a positioning bracket connecting plate, a positioning bracket connected with the positioning bracket connecting plate is arranged above the positioning and conveying fixed plate and the linear guide rail fixed beam, a first adjusting screw rod and a second adjusting screw rod are also arranged between the positioning and conveying fixed plates, the first adjusting screw rod and the second adjusting screw rod are respectively connected with a first adjusting nut and a second adjusting nut, the first adjusting nut and the second adjusting screw rod are respectively provided with a positioning air cylinder fixed plate, and the positioning air cylinder fixed plate is provided with a positioning air cylinder, and an output shaft of the positioning air cylinder is connected with an air cylinder joint connected with the positioning bracket.
As a further explanation, the L-shaped supports are connected with the upper piece table rack through locking bolts, and a plurality of groups of the L-shaped supports are equidistantly arranged on the upper piece table rack; and a first shield is arranged on the upper piece table rack, and the inner wall of the first shield is connected with the upper part of the L-shaped support.
As a further explanation, the first adjusting screw rod and the second adjusting screw rod have opposite spiral directions, and the first adjusting screw rod and the second adjusting screw rod are connected through a screw rod coupler.
As further elaboration, the middle film covering rack is also provided with a group of working tables and a working table height adjusting plate for adjusting the heights of the working tables.
As a further explanation, a plurality of positioning rods and positioning rubber wheels arranged on the positioning rods are equidistantly arranged on the positioning bracket.
As further elaboration, the side wall of the positioning and conveying fixing plate is provided with a second adjusting hand wheel connected with the first adjusting screw rod.
Compared with the prior art, the utility model has the beneficial effects that:
according to the energy-saving double-sided film laminating machine provided by the embodiment, the upper surface and the lower surface of a product can be simultaneously laminated through the matching among the feeding unit, the film laminating unit, the discharging unit, the film cutting unit, the double-station film laying unit, the double-layer adhesive film laying unit, the waste film collecting unit and the positioning and conveying unit, so that the process of turning the product and laminating the film when double-sided laminating is carried out is omitted, the consumption of manpower and working hours is reduced, the energy-saving effect is realized, and the production efficiency is improved; and can carry out the rolling to releasing from type paper at the in-process of tectorial membrane, location conveying unit fixes a position the product simultaneously, avoids producing the skew and the phenomenon that drops at the in-process of carrying.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a feeding unit according to the present invention;
FIG. 3 is a schematic structural view of a film-coating unit according to the present invention;
FIG. 4 is a schematic view of the structure of the discharging unit of the present invention;
FIG. 5 is a schematic structural diagram of a film cutting unit according to the present invention;
FIG. 6 is a schematic structural diagram of a double-station film laying unit according to the present invention;
FIG. 7 is a schematic view of the structure of the double-layer adhesive film unwinding unit and the waste film collecting unit according to the present invention;
fig. 8 is a schematic structural diagram of a positioning and conveying unit according to the present invention.
Reference numbers in the figures: 1. a feeding unit; 1-1, loading a film rack; 1-2, an L-shaped support; 1-3, encapsulating a driving roller; 1-4, a feeding conveying motor; 1-5, a first shield;
2-a film covering unit; 2-1, a middle film covering rack; 2-2, a support; 2-3, a first auxiliary roller; 2-4, an upper rubber roller assembly; 2-5, a lower rubber roller component; 2-6, a rocker assembly; 2-7, fixing a linear slide rail plate; 2-8, pressing the roller above; 2-9, a second linear slide rail; 2-10, a second linear slide block; 2-11, a lifting cylinder; 2-12, lifting cylinder fixing plate; 2-13, a worm gear reduction box; 2-14, a lifting rocker of the glue applying roller; 2-15, adjusting screw; 2-16, a first adjusting hand wheel; 2-17 parts of lower rubber rollers; 2-18, a first synchronizing wheel; 2-19, motor fixing plate; 2-20, a servo motor; 2-21, a second synchronizing wheel; 2-22, a planetary reducer; 2-23, synchronous belt; 2-24-a workbench plate; 2-25-a workbench plate height adjusting plate;
3-a discharge unit; 3-1, a lower sheet table rack; 3-2, an L-shaped support; 3-3, coating a rubber driving roller; 3-4, a lower sheet conveying motor;
4-a film cutting unit; 4-1, fixing a lateral side plate; 4-2, a track slab; 4-3, pressing rolls; 4-4, a compression roller lifting cylinder; 4-5, tank chain groove; 4-6, tank chain; 4-7, a cutter mechanism;
5-double-station film releasing unit; 5-1, fixing the vertical plate by the membrane placing unit; 5-2, a second fine adjustment device; 5-3, a second auxiliary roller; 5-4, a second film releasing inflatable shaft; 5-5, a pull rod; 5-6, fixing a second magnetic powder brake plate; 5-7, second magnetic powder brake
6-double-layer adhesive film laying unit; 6-1, ground rail; 6-2, placing a film frame at the bottom; 6-3, a first fine adjustment device; 6-4, a first film releasing air expansion shaft; 6-5, fixing a first magnetic powder brake plate; 6-6, a first magnetic powder brake;
7-a waste film collecting unit; 7-1, collecting a membrane vertical plate; 7-2, rolling up the film and air expanding shaft; 7-3, a film collecting motor; 7-4, a powder magnetic clutch fixing seat; 7-5, a powder clutch;
8-positioning the conveying unit; 8-1, positioning and conveying a fixed plate; 8-2, fixing the beam by using a linear guide rail; 8-3, a first linear slide rail; 8-4, a first sliding block; 8-5, positioning the support connecting plate; 8-6, positioning a bracket; 8-7, a first adjusting screw rod; 8-8, a second adjusting screw rod; 8-9, a first adjusting nut; 8-10, a second adjusting nut; 8-11, positioning a cylinder fixing plate; 8-12, positioning a cylinder; 8-13, cylinder joint; 8-14, positioning rods; 8-15, positioning rubber wheels; 8-16 and a second adjusting hand wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-8, the energy-saving double-sided film laminating machine provided in this embodiment includes a structural main body, where the structural main body includes a feeding unit 1, a film laminating unit 2, and a discharging unit 3, which are connected in sequence, the discharging unit 3 is provided with a film cutting unit 4 and a double-station film placing unit 5, a double-layer film placing unit 6 and a waste film collecting unit 7 are provided below the feeding unit 1, and the feeding unit 1 is further provided with a positioning and conveying unit 8;
the feeding unit 1 comprises an upper piece table rack 1-1, a plurality of groups of L-shaped supporting seats 1-2 are symmetrically arranged on the upper piece table rack 1-1, rubber-coated driving rollers 1-3 are arranged on the plurality of groups of L-shaped supporting seats 1-2, and an upper piece conveying motor 1-4 for controlling the rubber-coated driving rollers 1-3 to roll is arranged below the upper piece table rack 1-1;
the film covering unit 2 comprises a group of middle film covering machine frames 2, one side of each middle film covering machine frame 2 is connected with a group of supports 2-2, first auxiliary rollers 2-3 are arranged between the supports 2-2 and the middle film covering machine frames 2, the middle film covering machine frames 2 are provided with upper rubber roller assemblies 2-4, lower rubber roller assemblies 2-17 assemblies 2-5 and rocker assemblies 2-6 connected with the upper rubber roller assemblies 2-4, the upper rubber roller assemblies 2-4 comprise two groups of linear slide rail plate fixing plates 2-7 arranged on the middle film covering machine frames 2, upper compression rollers 4-32-8 are arranged between the two groups of linear slide rail plate fixing plates 2-7, a group of second linear slide rails 2-9 and second linear slide blocks 2-9 arranged on the second linear slide rails 2-9 in a sliding mode are arranged on the linear slide rail plate fixing plates 2-7 10, a lifting cylinder 2-11 for adjusting the height of an upper press roller 4-32-8 is arranged above the linear slide rail plate fixing plate 2-7, and a lifting cylinder fixing plate 2-12 for fixing the lifting cylinder 2-11 is also arranged on the middle film laminating rack 2; the rocker component 2-6 comprises two sets of worm and gear reduction boxes 2-13 which are symmetrically arranged, a glue roller lifting rocker 2-14 is arranged between the two sets of worm and gear reduction boxes 2-13, the bottom surface of each worm and gear reduction box 2-13 is provided with an adjusting screw 2-15 connected with a lifting cylinder fixing plate 2-12, and one side of each worm and gear reduction box 2-13 is provided with a first adjusting hand wheel 2-16 connected with the glue roller lifting rocker 2-14; the lower rubber roller 2-17 assembly 2-5 comprises a group of lower rubber rollers 2-17 arranged on the middle film covering rack 2, one end of each lower rubber roller 2-17 is provided with a first synchronous wheel 2-18, the middle film covering rack 2 is also provided with a motor fixing plate 2-19, a servo motor 2-20 is arranged on each motor fixing plate 2-19, an output shaft of each servo motor 2-20 is connected with a second synchronous wheel 2-21 and a planetary reducer 2-22 for controlling the rotating speed of each servo motor 2-20, and the outer surfaces of the first synchronous wheel 2-18 and the second synchronous wheel 2-21 are connected with synchronous belts 2-23;
the discharging unit 3 comprises a lower sheet table rack 3-1, a plurality of groups of L-shaped supports 3-2 are symmetrically arranged on the lower sheet table rack 3-1, rubber-coated driving rollers 3-3 are arranged on the plurality of groups of L-shaped supports 3-2, and a lower sheet conveying motor 3-4 for controlling the rubber-coated driving rollers 3-3 to roll is arranged below the lower sheet table rack 3-1;
the film cutting unit 4 comprises a group of side fixing plates 4-1 arranged on the lower film cutting table rack 3-1, track plates 4-2 are arranged on the side walls of the two side fixing plates 4-1, a compression roller 4-3 connected with the track plates 4-2 is arranged between the two side fixing plates 4-1, a compression roller lifting cylinder 4-4 for adjusting the height of the compression roller 4-3 is arranged on the track plates 4-2, a tank chain 4-6 groove 4-5 is also arranged between the two side fixing plates 4-1, a tank chain 4-6 is arranged in the tank chain 4-6 groove 4-5, and a cutter mechanism 4-7 is connected to the tank chain 4-6;
the double-layer adhesive film releasing unit 6 comprises a group of ground rails 6-1 which are symmetrically arranged, a group of bottom film releasing frames 6-2 are arranged on the ground rails 6-1, a first fine adjustment device 6-3 is arranged on the upper end face of each bottom film releasing frame 6-2, a group of first film releasing air expansion shafts 6-4 are arranged between the first fine adjustment devices 6-3, one side of each first fine adjustment device 6-3 is connected with a first magnetic powder brake fixing plate 6-5, and a first magnetic powder brake 6-6 for controlling the rotating speed of the first film releasing air expansion shafts 6-4 is arranged on each first magnetic powder brake fixing plate 6-5;
the waste film collecting unit 7 comprises a group of film collecting vertical plates 7-1 symmetrically arranged on a bottom film placing frame 6-2, a film collecting air expansion shaft 7-2 and a film collecting motor 7-3 for controlling the film collecting air expansion shaft 7-2 to rotate are arranged between the film collecting vertical plates 7-1, a powder magnetic clutch fixing seat 7-4 is arranged on the film collecting vertical plate 7-1, and a powder magnetic clutch 7-5 for controlling the rotating speed of the film collecting air expansion shaft 7-2 is arranged on the powder magnetic clutch fixing seat 7-4;
the double-station film releasing unit 5 comprises a group of film releasing unit fixing vertical plates 5-1 arranged on a lower film table rack 3-1, a second fine adjustment device 5-2 is arranged on the upper end face of each film releasing unit fixing vertical plate 5-1, a second auxiliary roller 5-3 is arranged between the two film releasing unit fixing vertical plates 5-1, a group of second film releasing physiosis shafts 5-4 and pull rods 5-5 are arranged between the second fine adjustment devices 5-2, one side of each second fine adjustment device 5-2 is connected with a second magnetic powder brake fixing plate 5-6, and a second magnetic powder brake 5-7 for controlling the rotating speed of the second film releasing physiosis shafts 5-4 is arranged on each second magnetic powder brake fixing plate 5-6;
the positioning and conveying unit 8 comprises a positioning and conveying fixed plate 8-1 and a linear guide rail fixed beam 8-2 which are connected with a loading platform rack 1-1, the upper end surfaces of the positioning and conveying fixed plate 8-1 and the linear guide rail fixed beam 8-2 are respectively provided with a first linear slide rail 8-3 and a first slide block 8-4 which is arranged on the first linear slide rail 8-3 in a sliding way, the first slide block 8-4 is provided with a positioning bracket 8-6 connecting plate 8-5, a positioning bracket 8-6 which is connected with the positioning bracket 8-6 connecting plate 8-5 is arranged above the positioning and conveying fixed plate 8-1 and the linear guide rail fixed beam 8-2, a first adjusting screw 8-7 and a second adjusting screw 8-8 are also arranged between the positioning and conveying fixed plates 8-1, the first adjusting screw 8-7 and the second adjusting screw 8-8 are respectively connected with a first adjusting nut 8-9 and a second adjusting nut 8-10, the first adjusting nut 8-9 and the second adjusting nut 8-10 are respectively provided with a positioning air cylinder fixing plate 8-11, the positioning air cylinder fixing plate 8-11 is provided with a positioning air cylinder 8-12, and an output shaft of the positioning air cylinder 8-12 is connected with an air cylinder connector 8-13 connected with a positioning bracket 8-6; through the setting of positioning unit, can fix a position the product, avoid producing the skew and the phenomenon that drops at the in-process of carrying to the production quality of product has been improved.
The L-shaped support 1-2 is connected with the upper piece table rack 2-2 through a locking bolt, and a plurality of groups of L-shaped supports 1-2 are arranged on the upper piece table rack 1-1 at equal intervals; a first shield is arranged on the upper piece table rack 1-1, and the inner wall of the first shield is connected with the upper part of the L-shaped support 1-2; the spiral directions of the first adjusting screw rod 8-7 and the second adjusting screw rod 8-8 are opposite, and the first adjusting screw rod 8-7 and the second adjusting screw rod 8-8 are connected through a screw rod coupler; the middle film covering rack 2 is also provided with a group of working table plates 2-24 and working table plate height adjusting plates 2-25 for adjusting the heights of the working table plates 2-24; a plurality of positioning rods 8-14 and positioning rubber wheels 8-15 arranged on the positioning rods 8-14 are arranged on the positioning brackets 8-6 at equal intervals; and a second adjusting hand wheel 8-16 connected with the first adjusting screw rod 8-7 is arranged on the side wall of the positioning and conveying fixing plate 8-1.
The specific working principle is as follows: when the energy-saving double-sided film laminating machine provided by the embodiment is used, a film material is placed on a first film releasing air inflation shaft 6-4, a film to be processed extends to cover the lower surface of an upper press roller 4-32-8, meanwhile, a double-layer film is placed on a second film releasing air inflation shaft 5-4, the film to be processed extends to cover the upper surface of a lower press roller 4-3, an operator places a product on an upper film platform frame 1-1, a positioning conveying unit 8 positions the product to avoid the phenomena of deviation and falling in the conveying process, an upper film conveying motor 1-4 is started, the upper film conveying motor 1-4 drives a rubber coating transmission roller 1-3 to roll, the rubber coating transmission roller 1-3 drives the product on the rubber coating transmission roller 1-3 to move forwards while rolling, the product enters the film laminating unit 2 after passing through the working table plates 2-24, the product can be supported by the working table plates 2-24 of the middle film laminating machine frame 2, meanwhile, the height of the upper press roller 4-32-8 is adjusted through the lifting air cylinder 2-11, so that the upper press roller 4-32-8 is close to the lower press roller 4-3, the upper surface and the lower surface of the product can be simultaneously laminated at one time because the lower press roller 2-17 is in a carrier roller state and the upper press roller is in a press roller 4-3 state, the product between the lower press roller 2-17 and the upper press roller is tightly attached to a film material, the film laminating finished product is conveyed to the film cutting unit 4, and the cutter mechanism 4-7 realizes the circular reciprocating film cutting.
In summary, according to the energy-saving double-sided film laminating machine provided by this embodiment, through the cooperation between the feeding unit 1, the film laminating unit 2, the discharging unit 3, the film cutting unit 4, the double-station film placing unit 5, the double-layer film placing unit 6, the waste film collecting unit 7 and the positioning and conveying unit 8, simultaneous film lamination of the upper and lower surfaces of a product can be realized at one time, a process of turning over and laminating a film on the product during double-sided film lamination is omitted, the consumption of manpower and working hours is reduced, the energy-saving effect is realized, and the production efficiency is improved; and can carry out the rolling to releasing from type paper at the in-process of tectorial membrane, location conveying unit 8 fixes a position the product simultaneously, avoids producing the skew and the phenomenon that drops at the in-process of carrying.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. An energy-saving two-sided laminating machine which characterized in that: the film laminating machine comprises a structure main body, wherein the structure main body comprises a feeding unit, a film laminating unit and a discharging unit which are sequentially connected, the discharging unit is provided with a film cutting unit and a double-station film placing unit, a double-layer adhesive film placing unit and a waste film collecting unit are arranged below the feeding unit, and the feeding unit is also provided with a positioning conveying unit;
the feeding unit comprises an upper piece table rack, a plurality of groups of L-shaped supports are symmetrically arranged on the upper piece table rack, rubber coating transmission rollers are arranged on the plurality of groups of L-shaped supports, and an upper piece conveying motor for controlling the rubber coating transmission rollers to roll is arranged below the upper piece table rack;
the film covering unit comprises a group of middle film covering frames, one side of each middle film covering frame is connected with a group of supports, a first auxiliary roller is arranged between the support and the middle film covering rack, an upper rubber roller component, a lower rubber roller component and a rocker component connected with the upper rubber roller component are arranged on the middle film covering rack, the upper rubber roller assembly comprises two groups of linear slide rail plate fixing plates arranged on the middle film covering rack, an upper press roller is arranged between the two groups of linear slide rail plate fixing plates, a group of second linear slide rails and a second linear slide block which is arranged on the second linear slide rails in a sliding way are arranged on the linear slide rail plate fixing plate, a lifting cylinder for adjusting the height of the upper compression roller is arranged above the linear slide rail plate fixing plate, and a lifting cylinder fixing plate for fixing the lifting cylinder is also arranged on the middle film laminating rack; the rocker component comprises two sets of worm and gear reduction boxes which are symmetrically arranged, a glue applying roller lifting rocker is arranged between the two sets of worm and gear reduction boxes, an adjusting screw rod connected with a lifting cylinder fixing plate is arranged on the bottom surface of each worm and gear reduction box, and a first adjusting hand wheel connected with the glue applying roller lifting rocker is arranged on one side of each worm and gear reduction box; the lower rubber roller assembly comprises a group of lower rubber rollers arranged on a middle film laminating rack, a first synchronizing wheel is arranged at one end of each lower rubber roller, a motor fixing plate is further arranged on the middle film laminating rack, a servo motor is arranged on the motor fixing plate, an output shaft of the servo motor is connected with a second synchronizing wheel and a planetary reducer for controlling the rotating speed of the servo motor, and a synchronous belt is connected to the outer surfaces of the first synchronizing wheel and the second synchronizing wheel;
the discharging unit comprises a lower piece table rack, a plurality of groups of L-shaped supports are symmetrically arranged on the lower piece table rack, rubber coating driving rollers are arranged on the plurality of groups of L-shaped supports, and a lower piece conveying motor for controlling the rubber coating driving rollers to roll is arranged below the lower piece table rack;
the film cutting unit comprises a group of side fixing plates arranged on the lower film cutting table rack, track plates are arranged on the side walls of the two side fixing plates, compression rollers connected with the track plates are arranged between the two side fixing plates, compression roller lifting cylinders for adjusting the heights of the compression rollers are arranged on the track plates, a tank chain groove is also arranged between the two side fixing plates, a tank chain is arranged in the tank chain groove, and a cutter mechanism is connected to the tank chain;
the double-layer glue film releasing unit comprises a group of symmetrically arranged ground rails, a group of bottom film releasing frames are arranged on the ground rails, a first fine adjustment device is arranged on the upper end face of each bottom film releasing frame, a group of first film releasing air expansion shafts are arranged between the first fine adjustment devices, one side of each first fine adjustment device is connected with a first magnetic powder brake fixing plate, and a first magnetic powder brake for controlling the rotating speed of the first film releasing air expansion shafts is arranged on the first magnetic powder brake fixing plate;
the waste film collecting unit comprises a group of film collecting vertical plates symmetrically arranged on a film placing frame at the bottom, a film collecting air expansion shaft and a film collecting motor for controlling the film collecting air expansion shaft to rotate are arranged between the film collecting vertical plates, a powder clutch fixing seat is arranged on the film collecting vertical plates, and a powder clutch for controlling the rotating speed of the film collecting air expansion shaft is arranged on the powder clutch fixing seat;
the double-station film releasing unit comprises a group of film releasing unit fixing vertical plates arranged on a lower film table rack, a second fine adjustment device is arranged on the upper end face of each film releasing unit fixing vertical plate, a second auxiliary roller is arranged between the two film releasing unit fixing vertical plates, a group of second film releasing physiosis shafts and pull rods are arranged between the second fine adjustment devices, one side of each second fine adjustment device is connected with a second magnetic powder brake fixing plate, and a second magnetic powder brake for controlling the rotating speed of the second film releasing physiosis shafts is arranged on each second magnetic powder brake fixing plate;
the positioning and conveying unit comprises a positioning and conveying fixed plate and a linear guide rail fixed beam which are connected with an upper piece rack, the upper end surfaces of the positioning and conveying fixed plate and the linear guide rail fixed beam are respectively provided with a first linear slide rail and a first slide block which is arranged on the first linear slide rail in a sliding way, the first slide block is provided with a positioning bracket connecting plate, a positioning bracket connected with the positioning bracket connecting plate is arranged above the positioning and conveying fixed plate and the linear guide rail fixed beam, a first adjusting screw rod and a second adjusting screw rod are also arranged between the positioning and conveying fixed plates, the first adjusting screw rod and the second adjusting screw rod are respectively connected with a first adjusting nut and a second adjusting nut, the first adjusting nut and the second adjusting screw rod are respectively provided with a positioning air cylinder fixed plate, and the positioning air cylinder fixed plate is provided with a positioning air cylinder, and an output shaft of the positioning air cylinder is connected with an air cylinder joint connected with the positioning bracket.
2. An energy-saving double-sided laminating machine according to claim 1, characterized in that: the L-shaped supports are connected with the upper piece table rack through locking bolts, and a plurality of groups of L-shaped supports are equidistantly arranged on the upper piece table rack; and a first shield is arranged on the upper piece table rack, and the inner wall of the first shield is connected with the upper part of the L-shaped support.
3. An energy-saving double-sided laminating machine according to claim 1, characterized in that: the first adjusting screw rod and the second adjusting screw rod are opposite in spiral direction, and the first adjusting screw rod and the second adjusting screw rod are connected through a screw rod coupler.
4. An energy-saving double-sided laminating machine according to claim 1, characterized in that: the middle film laminating machine frame is also provided with a group of working tables and a working table plate height adjusting plate for adjusting the heights of the working tables.
5. An energy-saving double-sided laminating machine according to claim 1, characterized in that: the equidistance is provided with a plurality of locating lever and sets up the location rubber tyer on the locating lever on the locating support.
6. An energy-saving double-sided laminating machine according to claim 1, characterized in that: and a second adjusting hand wheel connected with the first adjusting screw rod is arranged on the side wall of the positioning and conveying fixing plate.
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CN202220057386.XU CN216943722U (en) | 2022-01-11 | 2022-01-11 | Energy-saving double-sided film laminating machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115057033A (en) * | 2022-07-18 | 2022-09-16 | 代文英 | A tectorial membrane packing plant for production of metal door |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115057033A (en) * | 2022-07-18 | 2022-09-16 | 代文英 | A tectorial membrane packing plant for production of metal door |
CN115057033B (en) * | 2022-07-18 | 2023-10-13 | 河北凯晟人防设备制造有限公司 | Film-covered packaging device for metal door production |
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