CN216941619U

CN216941619U - Intelligent and efficient injection molding device

Info

Publication number: CN216941619U
Application number: CN202220063322.0U
Authority: CN
Inventors: 崔召军
Original assignee: Qingdao Ixlun Electronic Technology Co ltd
Current assignee: Qingdao Ixlun Electronic Technology Co ltd
Priority date: 2022-01-11
Filing date: 2022-01-11
Publication date: 2022-07-12
Anticipated expiration: 2032-01-11

Abstract

The utility model discloses an intelligent and efficient injection molding device which comprises a base, a motor, a cooling ring, an injection molding ring and a feeding ring, wherein the motor is installed inside the base, a first gear is fixed at the upper end of an output shaft of the motor, a second gear is connected to the outer surface of the first gear, a third gear is connected to the outer surface of the second gear, a first pedal switch and a second pedal switch are installed on the upper surface of the base, an operation station is placed on the upper surface of the base, and an injection molding machine used for injecting raw materials into a mold is arranged on one side of the upper surface of the base. This intelligence efficient injection moulding device through cooling ring, mould plastics and feed ring between mutually supporting for the mould of waiting to mould plastics and the mould of moulding plastics and the mould that is cooling can realize automatic unloading of going up under the promotion of hydraulic ram, thereby has greatly promoted holistic work efficiency.

Description

Intelligent and efficient injection molding device

Technical Field

The utility model relates to the technical field of injection molding equipment, in particular to an intelligent and efficient injection molding device.

Background

Injection molding is a process for injecting hot raw materials into a mold for cooling molding, and is often applied to products produced in large batches, a production line worker can take materials from the mold in the injection molding process by simultaneously injecting and cooling a plurality of sets of molds to improve the overall working efficiency, but the existing injection molding device has some problems in the actual use process, for example, the existing injection molding device usually needs to wait for a period of time until the raw materials in the mold are cooled to perform the next batch of injection molding and take out the molded products, the waiting process greatly reduces the overall processing efficiency, and meanwhile, the worker often needs to walk back and forth between different mold stations when replacing the mold, thereby increasing the labor intensity of the worker.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an intelligent and efficient injection molding device to solve the problems of low processing efficiency and high labor intensity of workers in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: an intelligent and efficient injection molding device comprises a base, a motor, a cooling ring, an injection molding ring and a feeding ring, wherein the motor is installed inside the base, a first gear is fixed at the upper end of an output shaft of the motor, a second gear is connected to the outer surface of the first gear, a third gear is connected to the outer surface of the second gear, the first gear, the second gear and the third gear are all located inside the base, 3 installation seats are fixed on the upper surface of the base, the 3 installation seats are respectively located right above the first gear, the second gear and the third gear, the upper end of the first gear penetrates through the upper surface of the installation seats and is fixedly connected with the cooling ring, the upper end of the second gear penetrates through the upper surface of the installation seats and is fixedly connected with the injection molding ring, the upper end of the third gear penetrates through the upper surface of the installation seats and is fixedly connected with the feeding ring, a hydraulic ejector rod is installed on the upper surface of the installation seats, the upper surface of cooling ring, ring and the feeding ring of moulding plastics has all seted up the mounting groove, the spacing groove has been seted up to the basal surface of mounting groove, the upper surface mounting of base has first trample switch and second to trample the switch, the operation station has been placed to the upper surface of base, upper surface one side of base is provided with the injection molding machine that is used for injecting the raw materials into the mould.

Preferably, the second gear is in meshed connection with the first gear and the third gear respectively, and the first gear, the second gear and the third gear are distributed in an L shape.

By adopting the technical scheme, the first gear can drive the second gear and the third gear to synchronously rotate.

Preferably, the side surfaces of the cooling ring, the injection molding ring and the feeding ring are provided with abdicating grooves, the abdicating grooves are uniformly distributed on the side surfaces of the cooling ring, the injection molding ring and the feeding ring, and the abdicating grooves and the hydraulic ejector rods are at the same horizontal height.

By adopting the technical scheme, the hydraulic ejector rod can stretch into the side surfaces of the cooling ring, the injection molding ring and the feeding ring through the abdicating groove to push the mold to slide.

Preferably, the lower surface of cooling ring is embedded to be installed radiator fan, the lower surface of cooling ring under the radiator fan is provided with the filter screen, the basal surface of the mounting groove directly over the radiator fan is the fretwork design.

By adopting the technical scheme, the heat radiation fan can drive the airflow to cool the mold arranged in the mounting groove.

Preferably, a transfer table is arranged between the cooling ring and the feeding ring, balls are embedded on the upper surface of the transfer table, and the balls are uniformly distributed on the upper surface of the transfer table.

Adopt above-mentioned technical scheme for the mould can obtain the support of ball in order to make things convenient for the slip when transporting to the transfer platform.

Preferably, the side surfaces of the cooling ring, the injection molding ring and the feeding ring are attached to each other, and the cooling ring, the injection molding ring and the feeding ring are respectively in rotating connection with the mounting seat.

By adopting the technical scheme, the cooling ring, the injection molding ring and the feeding ring can realize the exchange of the molds through mutual relative rotation.

Compared with the prior art, the utility model has the beneficial effects that: this intelligent efficient device of moulding plastics:

1. through the mutual matching among the cooling ring, the injection molding ring and the feeding ring, the mold waiting for injection molding, the mold in injection molding and the mold in cooling can realize automatic feeding and discharging under the pushing of the hydraulic ejector rod, so that the overall working efficiency is greatly improved;

2. the cooled die is ejected onto the transfer table through the hydraulic ejector rod, so that a worker can finish blanking of the die only by stepping on the first stepping switch and the second stepping switch on an operation station, and the die in transfer is supported and slides in an auxiliary manner by the aid of the balls, so that the labor intensity of the worker is further reduced;

3. through the mode of setting in the spacing groove below at radiator fan for the mould of accomplishing of moulding plastics can cool off rapidly under the air current effect that radiator fan drove when being promoted to the cooling ring on, in order to reduce the process of waiting for mould and product cooling.

Drawings

FIG. 1 is a schematic top sectional view of the present invention;

FIG. 2 is a top cross sectional view of the first, second and third gear connections of the present invention;

FIG. 3 is a schematic overall front cross-sectional structural view of the present invention;

FIG. 4 is an enlarged view of the structure at A in FIG. 3 according to the present invention.

In the figure: 1. a base; 2. a motor; 3. a first gear; 4. a second gear; 5. a third gear; 6. a mounting seat; 7. a cooling ring; 8. injection molding a ring; 9. a feeding ring; 10. a hydraulic ejector rod; 11. mounting grooves; 12. a limiting groove; 13. a yielding groove; 14. a heat radiation fan; 15. a transfer table; 16. a ball bearing; 17. a first footswitch; 18. a second footswitch; 19. operating stations; 20. and (5) an injection molding machine.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: an intelligent and efficient injection molding device comprises a base 1, a motor 2, a first gear 3, a second gear 4, a third gear 5, a mounting seat 6, a cooling ring 7, an injection molding ring 8, a feeding ring 9, a hydraulic ejector rod 10, a mounting groove 11, a limiting groove 12, a stepping groove 13, a cooling fan 14, a transfer table 15, balls 16, a first stepping switch 17, a second stepping switch 18, an operation station 19 and an injection molding machine 20, wherein the motor 2 is mounted inside the base 1, the upper end of an output shaft of the motor 2 is fixed with the first gear 3, the outer surface of the first gear 3 is connected with the second gear 4, the outer surface of the second gear 4 is connected with the third gear 5, the first gear 3, the second gear 4 and the third gear 5 are all located inside the base 1, the second gear 4 is respectively connected with the first gear 3 and the third gear 5 in a meshing manner, the first gear 3, the second gear 4 and the third gear 5 are distributed in an L shape, the motor 2 can drive the second gear 4 and the third gear 5 to synchronously rotate through the first gear 3.

As shown in fig. 1-3, 3 mounting seats 6 are fixed on the upper surface of a

base

1, and 3 mounting seats 6 are respectively positioned right above a first gear 3, a second gear 4 and a third gear 5, the upper end of the first gear 3 penetrates through the upper surface of the mounting seat 6 and is fixedly connected with a cooling ring 7, the upper end of the second gear 4 penetrates through the upper surface of the mounting seat 6 and is fixedly connected with an injection molding ring 8, the upper end of the third gear 5 penetrates through the upper surface of the mounting seat 6 and is fixedly connected with a feeding ring 9, the upper surface of the mounting seat 6 is provided with a hydraulic ejector pin 10 and a cooling ring 7, the side surfaces of the injection molding ring 8 and the feeding ring 9 are provided with the abdicating grooves 13, the abdicating grooves 13 are uniformly distributed on the side surfaces of the cooling ring 7, the injection molding ring 8 and the feeding ring 9, and the abdicating grooves 13 and the hydraulic ejector rods 10 are at the same horizontal height, so that the hydraulic ejector rods 10 can penetrate the abdicating grooves 13 to eject the mold.

As shown in fig. 1, 3 and 4, mounting grooves 11 have been all seted up to the upper surface of cooling ring 7, injection ring 8 and feeding ring 9, spacing groove 12 has been seted up to the bottom surface of mounting groove 11, cooling ring 7's lower surface is embedded to be installed radiator fan 14, the lower surface of cooling ring 7 under radiator fan 14 is provided with the filter screen, the bottom surface of mounting groove 11 directly over radiator fan 14 is the fretwork design for radiator fan 14 can carry out quick cooling to the mould through the air current.

As shown in fig. 1, a first stepping switch 17 and a second stepping switch 18 are mounted on the upper surface of a base 1, an operation station 19 is placed on the upper surface of the base 1, an injection molding machine 20 for injecting raw materials into a mold is arranged on one side of the upper surface of the base 1, a transfer table 15 is arranged between a cooling ring 7 and a feeding ring 9, balls 16 are mounted on the upper surface of the transfer table 15 in an embedded manner, the balls 16 are uniformly distributed on the upper surface of the transfer table 15, the side surfaces of the cooling ring 7, the injection molding ring 8 and the feeding ring 9 are attached to each other, the cooling ring 7, the injection molding ring 8 and the feeding ring 9 are respectively connected with a mounting seat 6 in a rotating manner, so that the cooling ring 7, the injection molding ring 8 and the feeding ring 9 can realize mold exchange in the rotating process, and the support of the mold by the transfer table 15 and the balls 16 assists sliding to reduce the labor intensity of an operation worker.

The working principle is as follows: when the intelligent and efficient injection molding device is used, firstly, a mold to be injected is placed in a mounting groove 11 on a feeding ring 9, the mold is limited through the clamping of the mold and a limiting groove 12, at the moment, an operator on an operation station 19 treads a first treading switch 17, a motor 2 in a base 1 drives a second gear 4 and a third gear 5 to rotate through a first gear 3, the second gear 4 and the third gear 5 respectively drive a cooling ring 7, an injection molding ring 8 and the feeding ring 9 on a mounting seat 6 to rotate until the mold on the feeding ring 9 rotates to the direction right opposite to the injection molding ring 8, at the moment, the second treading switch 18 is treaded, the second treading switch 18 drives a hydraulic ejector rod 10 to start, the hydraulic ejector rod 10 extends into the feeding ring 9 through a yielding groove 13 to jack the mold into the mounting groove 11 on the injection molding ring 8, then the processes are continuously treaded and repeated until the first mold rotates to the position right below an injection molding machine 20, an injection head of an injection molding machine 20 injects raw materials into a mold in a mode of downwards sliding and butting with an injection port of the mold, after injection is completed, the injection head of the injection molding machine 20 upwards slides and restores to an initial position, then an operator treads a first treading switch 17 until the injection molded mold rotates to a direction opposite to a cooling ring 7, at the moment, treads a second treading switch 18, the second treading switch 18 drives a hydraulic ejector rod 10 to start, the hydraulic ejector rod 10 extends into an injection ring 8 through a abdicating groove 13 to jack the mold into a mounting groove 11 on the cooling ring 7, at the moment, a cooling fan 14 rapidly cools the mold through air flow, then the operator treads the first treading switch 17 until the injection molded mold rotates to a direction opposite to an operation station 19, slides the mold out to the upper surface of a transfer table 15 and takes out a molded product, then slides the mold to a position of a feeding ring 9 under the support of a ball 16 to be inserted into the mounting groove 11 in the feeding ring 9, the continuous circulation through the process makes the cooling ring 7, the injection molding ring 8 and the feeding ring 9 capable of continuously and circularly performing the processes of injection molding, cooling and feeding, thereby increasing the overall practicability.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an intelligence efficient device of moulding plastics, includes base (1), motor (2), cooling ring (7), moulds plastics ring (8) and feeding ring (9), its characterized in that: the motor (2) is arranged inside the base (1), a first gear (3) is fixed to the upper end of an output shaft of the motor (2), a second gear (4) is connected to the outer surface of the first gear (3), a third gear (5) is connected to the outer surface of the second gear (4), the first gear (3), the second gear (4) and the third gear (5) are all located inside the base (1), 3 mounting seats (6) are fixed to the upper surface of the base (1), the 3 mounting seats (6) are respectively located right above the first gear (3), the second gear (4) and the third gear (5), a cooling ring (7) is fixedly connected to the upper end of the first gear (3) through the upper surface of the mounting seat (6), an injection molding ring (8) is fixedly connected to the upper end of the second gear (4) through the upper surface of the mounting seat (6), last fixed surface who runs through mount pad (6) upper end of third gear (5) is connected with feeding ring (9), the last surface mounting of mount pad (6) has hydraulic ram (10), mounting groove (11) have all been seted up to the upper surface of cooling ring (7), ring (8) and feeding ring (9) of moulding plastics, spacing groove (12) have been seted up to the basal surface of mounting groove (11), the last surface mounting of base (1) has first trample switch (17) and second trample switch (18), operation station (19) have been placed to the upper surface of base (1), upper surface one side of base (1) is provided with injection molding machine (20) that are used for injecting the raw materials into the mould.

2. An intelligent and efficient injection molding apparatus as claimed in claim 1, wherein: the second gear (4) is respectively in meshed connection with the first gear (3) and the third gear (5), and the first gear (3), the second gear (4) and the third gear (5) are distributed in an L shape.

3. An intelligent and efficient injection molding apparatus as claimed in claim 1, wherein: the side surface of cooling ring (7), ring (8) and feeding ring (9) of moulding plastics has all seted up groove of stepping down (13), groove of stepping down (13) evenly distributed is at the side surface of cooling ring (7), ring (8) and feeding ring (9) of moulding plastics, groove of stepping down (13) and hydraulic ram (10) are in same level.

4. An intelligent and efficient injection molding apparatus as claimed in claim 1, wherein: the lower surface of cooling ring (7) is embedded to be installed radiator fan (14), the lower surface of cooling ring (7) under radiator fan (14) is provided with the filter screen, the basal surface of mounting groove (11) directly over radiator fan (14) is the fretwork design.

5. An intelligent and efficient injection molding apparatus as claimed in claim 1, wherein: a transfer table (15) is arranged between the cooling ring (7) and the feeding ring (9), balls (16) are installed on the upper surface of the transfer table (15) in an embedded mode, and the balls (16) are evenly distributed on the upper surface of the transfer table (15).

6. An intelligent and efficient injection molding apparatus as claimed in claim 1, wherein: the side surfaces of the cooling ring (7), the injection molding ring (8) and the feeding ring (9) are attached to each other, and the cooling ring (7), the injection molding ring (8) and the feeding ring (9) are respectively in rotating connection with the mounting seat (6).