CN216937174U - Floor sorting machine - Google Patents
Floor sorting machine Download PDFInfo
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- CN216937174U CN216937174U CN202220192039.8U CN202220192039U CN216937174U CN 216937174 U CN216937174 U CN 216937174U CN 202220192039 U CN202220192039 U CN 202220192039U CN 216937174 U CN216937174 U CN 216937174U
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- 230000007246 mechanism Effects 0.000 claims description 63
- 238000011179 visual inspection Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 3
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- 238000004519 manufacturing process Methods 0.000 description 5
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Abstract
The utility model discloses a floor sorting machine, which comprises a rack, a sorting device and a first conveying device, wherein the rack is provided with a conveying device; the sorting device is connected to the rack and is suitable for receiving floors sent by a previous process, and the sorting device is suitable for conveying qualified floors to the first conveying device along a first direction and conveying defective floors along a second direction; the first conveying device is connected to the rack and is suitable for receiving qualified floors sent by the sorting device and conveying the floors to move. The floor sorting machine can automatically sort out the floors with the defects identified without manual sorting by workers, can improve the sorting efficiency, reduce the labor cost and realize automatic sorting.
Description
Technical Field
The utility model relates to a floor sorting machine.
Background
At present, in the production process of the floor, the defective floor is inevitably generated, in order to avoid the defective floor from flowing out to a customer, visual detection equipment is usually used for detecting and identifying the floor in a floor production line, and the floor is divided into a qualified floor and a defective floor after being identified. At present, the defective floors need to be sorted out manually by workers, so that the efficiency is low, the labor cost is high, and the sorting machine is quite inconvenient.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide a floor sorting machine which can automatically sort out the floors with the defects identified without manual sorting by workers, can improve the sorting efficiency, reduce the labor cost and realize automatic sorting.
In order to solve the technical problems, the technical scheme of the utility model is as follows: a floor sorting machine comprises a frame, a sorting device and a first conveying device; wherein,
the sorting device is connected to the rack and is suitable for receiving floors sent by a previous process, and the sorting device is suitable for conveying qualified floors to the first conveying device along a first direction and conveying defective floors along a second direction;
the first conveying device is connected to the rack and is suitable for receiving qualified floors sent by the sorting device and conveying the floors to move.
Further provides a concrete structure of the first conveying device, wherein the first conveying device comprises a driving roller, a driven roller, a conveying belt and a driving mechanism; wherein,
the driving roller and the driven roller are respectively and rotatably connected to the rack;
the conveying belt is connected to the driving roller and the driven roller and is suitable for bearing qualified floors sent by the sorting device;
the driving mechanism is connected with the driving roller and is suitable for driving the driving roller to rotate, and then the conveying belt is driven to move so as to convey the qualified floor.
Further, the first conveying device further comprises an output mechanism;
the output mechanism is positioned at one end of the conveying belt and is suitable for bearing the floor on the conveying belt and conveying the floor to move;
the output mechanism comprises a fixed roller, a movable roller, at least one sliding block and at least one elastic piece; wherein,
the fixed roller is rotatably connected to the rack;
the movable roller is rotationally connected to the sliding block, and a conveying channel suitable for bearing a floor on the conveying belt is arranged between the movable roller and the fixed roller;
the sliding block is connected to the rack in a sliding mode and drives the movable roller to move towards or back to the fixed roller in the sliding process;
the elastic piece corresponds to the sliding block, one end of the elastic piece is abutted against the rack, the other end of the elastic piece is abutted against the corresponding sliding block, and the elastic piece is suitable for driving the corresponding sliding block to slide so as to drive the movable roller to press the floor in the conveying channel onto the fixed roller;
the fixed roller is in transmission connection with the driving roller and rotates under the driving of the driving roller.
Further, in order to convey the floors one by one, the first conveying device further comprises an output baffle connected to the rack;
the output baffle is positioned above the conveying belt, and the gap between the output baffle and the conveying belt is larger than the thickness of one floor and smaller than the thickness of two floors;
the first conveying device further comprises a guide device connected to the frame, and the guide device comprises:
at least one cross frame connected to the frame;
the two guide strips are connected to the transverse frame and located above the conveying belt, and a plate channel for allowing the floor on the conveying belt to pass through is arranged between the two guide strips.
There is further provided a concrete structure of the sorting apparatus, comprising:
the plate conveying mechanism is connected to the rack and is suitable for receiving floors conveyed by a previous process;
the power mechanism is connected with the board conveying mechanism and is suitable for driving the board conveying mechanism to convey qualified floors along a first direction and driving the board conveying mechanism to convey defective floors along a second direction.
Further provides a concrete structure of the plate feeding mechanism, the plate feeding mechanism is provided with at least two plate feeding mechanisms, and the at least two plate feeding mechanisms are arranged in sequence;
the plate feeding mechanism comprises a driving wheel, a driven wheel and a feeding belt, and the power mechanism comprises a power source and a driving rod; wherein,
the driving rod is rotatably connected to the rack;
the driving wheel is connected to the driving rod;
the driven wheel is rotationally connected to the frame;
the feeding belt is connected to the driving wheel and the driven wheel and is suitable for bearing the floor;
the power source is connected with the driving rod and is suitable for driving the driving rod to rotate so as to drive the driving wheel to rotate and further drive the feeding belt to move so as to convey the floor.
Further, the sorting device also comprises at least one tray table which is suitable for supporting the floor on the feeding belt;
the supporting platforms and the plate feeding mechanisms are sequentially and alternately arranged;
at least one stop block which is suitable for abutting against the floor on the feeding belt to drive the floor to move is connected to the feeding belt.
Further, the sorting device also comprises at least one guide wheel assembly connected to the machine frame;
the guide wheel assembly is suitable for receiving the floor sent by the plate sending mechanism and guiding the floor to slide to the first conveying device.
Further provides a concrete structure of the guide wheel assembly, and the number of the guide wheel assemblies is at least two;
the guide wheel assembly comprises a support frame and at least one guide wheel; wherein,
the support frame is connected to the rack;
the guide wheel is rotatably connected to the supporting frame and is suitable for receiving the floor sent by the plate sending mechanism and guiding the floor to slide to the first conveying device.
Further, the floor sorter further comprises a second conveying device, a visual inspection device and a controller; wherein,
the second conveying device is suitable for conveying the floor to the sorting device;
the visual inspection device is connected with the input end of the controller, and is suitable for inspecting and identifying the floor on the second conveying device, sending a qualified signal to the controller when the floor is detected to be qualified, and sending a defect signal to the controller when the floor is detected to be defective;
the controller is adapted to control the sorting device to convey the qualified floor boards in a first direction onto the first conveying device in accordance with the received qualification signals, and to control the sorting device to convey the defective floor boards in a second direction in accordance with the received defect signals.
After the technical scheme is adopted, the visual detection equipment can be used for detecting and identifying the floors in the floor production line, the floors are divided into qualified floors and defective floors after identification, the identified floors are conveyed to the sorting device, the qualified floors are conveyed to the first conveying device along the first direction, the defective floors are conveyed to a designated area along the second direction, the local plate sorting machine can automatically sort the identified defective floors without manual sorting by workers, the sorting efficiency is improved, the labor cost is reduced, automatic sorting is realized, and the use is very convenient.
Drawings
FIG. 1 is a schematic structural view of a floor sorter of the present invention;
FIG. 2 is a schematic structural diagram of a first conveying device according to the present invention;
FIG. 3 is a detailed view of a portion of the first delivery device of the present invention;
FIG. 4 is a schematic view of the structure of the sorting apparatus of the present invention;
fig. 5 is a schematic structural view of the plate feeding mechanism of the present invention.
Detailed Description
In order that the present invention may be more readily and clearly understood, a more particular description of the utility model briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
As shown in fig. 1 to 5, a floor sorting machine includes a frame 1, a sorting device 100, and a first conveying device 200; wherein,
the sorting device 100 is connected to the frame 1 and is suitable for receiving the floor 2 sent from the previous process, and the sorting device 100 is suitable for conveying qualified floor 2 to the first conveying device 200 along a first direction and conveying defective floor 2 along a second direction;
the first conveying device 200 is connected to the frame 1 and is suitable for receiving qualified floor 2 sent by the sorting device 100 and conveying the floor 2 for movement; specifically, can detect discernment floor 2 through visual inspection equipment in the floor production line, floor 2 is divided into qualified floor 2 and defective floor 2 after discerning, and discerned floor 2 is carried to back on the sorting unit 100, qualified floor 2 is carried to on the first direction the first conveyor 200, and defective floor 2 is carried to the appointed region along the second direction, and local board sorter can be with being discerned defective floor 2 and select out automatically, does not need workman manual sorting, has improved the efficiency of selecting separately, has reduced the cost of labor, has realized automatic sorting, and it is very convenient to use. In this embodiment, the first direction is opposite to the second direction, and the conveying direction of the first conveying device 200 is perpendicular to the first direction.
As shown in FIGS. 1 to 5, the first conveying device 200 is, for example, but not limited to, a structure including a driving roller 3, a driven roller 4, a conveying belt 5, and a driving mechanism 6; wherein,
the driving roller 3 and the driven roller 4 are respectively and rotationally connected to the frame 1;
the conveyer belt 5 is connected to the driving roller 3 and the driven roller 4, and the conveyer belt 5 is suitable for receiving the qualified floor 2 sent by the sorting device 100;
the driving mechanism 6 is connected with the driving roller 3 and is suitable for driving the driving roller 3 to rotate, and further drives the conveying belt 5 to move so as to convey the qualified floor 2; in this embodiment, the driving mechanism 6 includes a driving motor, and the driving motor is connected to the driving roll 3 through a chain, so as to drive the driving roll 3 to rotate.
As shown in fig. 1 to 3, the first conveying device 200 may further include an output mechanism 300;
the output mechanism 300 is positioned at one end of the conveying belt 5 and is suitable for receiving the floor 2 on the conveying belt 5 and conveying the floor 2 to move;
the output mechanism 300 is, for example and without limitation, a structure including a fixed roller 7, a movable roller 8, at least one slider 9, and at least one elastic member 10; wherein,
the fixed roller 7 is rotatably connected to the frame 1;
the movable roller 8 is rotatably connected to the sliding block 9, and a conveying channel suitable for bearing the floor 2 on the conveying belt 5 is arranged between the movable roller 8 and the fixed roller 7;
the sliding block 9 is connected to the rack 1 in a sliding manner, and the sliding block 9 drives the movable roller 8 to move towards or back to the fixed roller 7 in the sliding process;
the elastic piece 10 corresponds to the sliding block 9, one end of the elastic piece 10 abuts against the rack 1, the other end of the elastic piece 10 abuts against the corresponding sliding block 9, and the elastic piece 10 is suitable for driving the corresponding sliding block 9 to slide so as to drive the movable roller 8 to press the floor 2 in the conveying channel on the fixed roller 7;
the fixed roller 7 is in transmission connection with the driving roller 3 and is driven by the driving roller 3 to rotate so as to drive the floor 2 in the conveying channel to move; in this embodiment, the fixed roller 7 is in transmission connection with the driving roller 3 through a chain, so that the driving roller 3 is driven by the driving mechanism 6 to rotate, and the fixed roller 7 is driven to rotate, so as to convey the floor 2 in the conveying channel forward. In this embodiment, there are two sliding blocks 9, two sliding blocks 9 are slidably connected to the frame 1 along the vertical direction, one end of the movable roller 8 is rotatably connected to one of the sliding blocks 9, and the other end of the movable roller 8 is rotatably connected to the other sliding block 9. More specifically, the output mechanism 300 is located at the conveying end of the conveying belt 5, and the elastic member 10 is a spring.
As shown in fig. 1 to 5, the first conveying device 200 may further include an output baffle 11 connected to the frame 1;
the output baffle is positioned above the conveying belt 5, and the gap between the output baffle and the conveying belt 5 is larger than the thickness of one floor 2 and smaller than the thickness of two floors 2; specifically, the sorting speed of the cyclone device is greater than the conveying speed of the first conveyor 200, so that the acceptable floor boards 2 are stacked on the first conveyor 200. The gap between the output baffle and the conveying belt 5 can only allow one floor 2 to pass through, so that only one floor 2 passes through at the same time, and the first conveying device 200 can convey the floors 2 one by one;
the first conveying device 200 may further include a guide device connected to the frame 1, and the guide device may include:
at least one cross frame 12 connected to the frame 1;
two guide strips 13 connected to the cross frame 12 and located above the conveyor belt 5, wherein a plate channel for passing the floor 2 on the conveyor belt 5 is arranged between the two guide strips 13; in particular, the spacing between two of the guide strips 13 is slightly greater than the width of the floor panel 2; in the present embodiment, two cross frames 12 are provided.
As shown in fig. 1, 4 and 5, the sorting apparatus 100 is configured, for example and without limitation, as follows:
at least one plate conveying mechanism 400, wherein the plate conveying mechanism 400 is connected to the frame 1 and is suitable for receiving the floor 2 conveyed by the previous process;
a power mechanism connected to the board feeding mechanism 400 and adapted to drive the board feeding mechanism 400 to convey the qualified floor boards 2 in a first direction and adapted to drive the board feeding mechanism 400 to convey the defective floor boards 2 in a second direction.
As shown in fig. 1, 4 and 5, at least two plate feeding mechanisms 400 are provided, and at least two plate feeding mechanisms 400 are arranged in sequence;
the plate feeding mechanism 400 includes, for example, but not limited to, a driving wheel 14, a driven wheel 15, and a feeding belt 16, and the power mechanism may include a power source and a driving rod 17; wherein,
the driving rod 17 is rotatably connected to the frame 1;
the driving wheel 14 is connected to the driving rod 17;
the driven wheel 15 is rotatably connected to the frame 1;
the feeding belt 16 is connected to the driving wheel 14 and the driven wheel 15, and the feeding belt 16 is suitable for receiving the floor 2;
the power source is connected with the driving rod 17 and is suitable for driving the driving rod 17 to rotate so as to drive the driving wheel 14 to rotate and further drive the feeding belt 16 to move so as to convey the floor 2; specifically, the power source may be a servo motor, the servo motor is in transmission connection with the driving rod 17 through a chain, when the servo motor rotates forward, the driving rod 17 is driven to rotate forward, and then the driving wheel 14 drives the feeding belt 16 to move, so as to convey the floor 2 along a first direction; when the servo motor rotates reversely, the driving rod 17 is driven to rotate reversely, and the driving wheel 14 drives the feeding belt 16 to move reversely, so that the floor 2 is conveyed along a second direction.
As shown in fig. 1, 4 and 5, the sorting apparatus 100 may further comprise at least one tray 18 adapted to hold the floor 2 on the feeding belt 16;
the supporting platforms 18 and the plate feeding mechanisms 400 are sequentially and alternately arranged;
at least one stop 19 is connected to the feeding belt 16 and is adapted to abut against the floor 2 on the feeding belt 16 to drive the floor 2 to move.
As shown in fig. 4 and 5, the sorting apparatus 100 may further include at least one guide wheel assembly connected to the frame 1;
the guide wheel assembly is suitable for receiving the floor 2 sent by the plate conveying mechanism and guiding the floor 2 to slide on the first conveying device 200.
As shown in fig. 4 and 5, at least two guide wheel assemblies are arranged;
the guide wheel assembly may include a support frame 20 and at least one guide wheel 21; wherein,
the support frame 20 is connected to the frame 1;
the guide wheel 21 is rotatably connected to the supporting frame 20 and is adapted to receive the floor 2 sent by the board feeding mechanism and guide the floor 2 to slide onto the first conveying device 200; specifically, when the qualified floor 2 is conveyed to the board conveying mechanism 400, the board conveying mechanism 400 conveys the qualified floor 2 to the guide wheel assembly in a first direction, and the guide wheel assembly guides the qualified floor 2 to slide onto the first conveying device 200; when the defective floor boards 2 are conveyed onto the board conveying mechanism 400, the board conveying mechanism 400 conveys the defective floor boards 2 to a designated area in a second direction.
In this embodiment, the floor sorter may further include a second conveyor, a visual inspection device, and a controller; wherein,
said second conveying means being adapted to convey said floor 2 onto said sorting device 100;
the vision detection device is connected with the input end of the controller, and is suitable for detecting and identifying the floor 2 on the second conveying device, sending a qualified signal to the controller when the floor 2 is detected to be qualified, and sending a defect signal to the controller when the floor 2 is detected to be defective;
the controller is adapted to control the sorting device 100 to convey acceptable floor panels 2 in a first direction onto the first conveyor 200 in dependence on the received acceptable signal, and to control the sorting device 100 to convey defective floor panels 2 in a second direction in dependence on the received defective signal; specifically, the second conveying device may be a belt conveyor, and the specific structure of the belt conveyor is the prior art well known to those skilled in the art, and is not described in detail in this embodiment.
The visual detection device takes pictures of the floor 2 through a CCD camera and converts the pictures into image signals, then transmits the image signals to a special image processing system, and then converts the image signals into digital signals according to information such as pixel distribution, brightness, color and the like; the image system performs various operations on the signals to extract the characteristics of the target, and further detects whether the floor 2 is a qualified floor or a defective floor 2; the visual inspection apparatus is also well known in the prior art, and will not be described in detail in this embodiment. Wherein, the controller can be a PLC controller.
The working principle of the utility model is as follows:
can detect discernment floor 2 through visual inspection equipment in the floor production line, floor 2 is divided into qualified floor 2 and defective floor 2 after discerning, and the floor 2 that is discerned is carried to back on the sorting unit 100, qualified floor 2 is carried to on the first conveyor 200 along the first direction, and defective floor 2 is carried to the appointed area along the second direction, and local board sorter can be with being discerned defective floor 2 automatic sorting out, does not need workman's manual sorting, has improved the efficiency of sorting, has reduced the cost of labor, has realized automatic sorting, and it is very convenient to use.
The above embodiments are described in further detail to solve the technical problems, technical solutions and advantages of the present invention, and it should be understood that the above embodiments are only examples of the present invention and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A floor sorting machine, characterized in that it comprises a frame (1), a sorting device (100) and a first conveyor device (200); wherein,
the sorting device (100) is connected to the frame (1) and is suitable for receiving floors (2) sent by a previous process, and the sorting device (100) is suitable for conveying qualified floors (2) to the first conveying device (200) along a first direction and conveying defective floors (2) along a second direction;
the first conveying device (200) is connected to the rack (1) and is suitable for receiving qualified floors (2) sent by the sorting device (100) and conveying the floors (2) to move.
2. Floor sorting machine according to claim 1, characterized in that the first conveying device (200) comprises a drive roller (3), a driven roller (4), a conveyor belt (5) and a drive mechanism (6); wherein,
the driving roller (3) and the driven roller (4) are respectively and rotationally connected to the rack (1);
the conveying belt (5) is connected to the driving roller (3) and the driven roller (4), and the conveying belt (5) is suitable for receiving qualified floors (2) sent by the sorting device (100);
the driving mechanism (6) is connected with the driving roller (3) and is suitable for driving the driving roller (3) to rotate, and then the conveying belt (5) is driven to move so as to convey the qualified floor (2).
3. The floor sorter of claim 2,
the first conveyor (200) further comprises an output mechanism (300);
the output mechanism (300) is positioned at one end of the conveying belt (5) and is suitable for receiving the floor (2) on the conveying belt (5) and conveying the floor (2) to move;
the output mechanism (300) comprises a fixed roller (7), a movable roller (8), at least one sliding block (9) and at least one elastic piece (10); wherein,
the fixed roller (7) is rotationally connected to the rack (1);
the movable roller (8) is rotatably connected to the sliding block (9), and a conveying channel suitable for bearing the floor (2) on the conveying belt (5) is arranged between the movable roller (8) and the fixed roller (7);
the sliding block (9) is connected to the rack (1) in a sliding mode, and the sliding block (9) drives the movable roller (8) to move towards or back to the fixed roller (7) in the sliding process;
the elastic piece (10) corresponds to the sliding block (9), one end of the elastic piece (10) is abutted against the rack (1), the other end of the elastic piece (10) is abutted against the corresponding sliding block (9), and the elastic piece (10) is suitable for driving the corresponding sliding block (9) to slide so as to drive the movable roller (8) to press the floor (2) in the conveying channel onto the fixed roller (7);
the fixed roller (7) is in transmission connection with the driving roller (3) and rotates under the driving of the driving roller (3).
4. The floor sorter of claim 2,
the first conveying device (200) further comprises an output baffle (11) connected to the rack (1);
the output baffle is positioned above the conveying belt (5), and the gap between the output baffle and the conveying belt (5) is larger than the thickness of one floor (2) and smaller than the thickness of two floors (2);
the first conveying device (200) also comprises a guide device connected to the frame (1), and the guide device comprises:
at least one cross frame (12) connected to the frame (1);
the two guide strips (13) are connected to the cross frame (12) and located above the conveying belt (5), and a plate channel for allowing the floor (2) on the conveying belt (5) to pass through is arranged between the two guide strips (13).
5. Floor sorter according to claim 1, characterized in that the sorting device (100) comprises:
at least one plate conveying mechanism (400), wherein the plate conveying mechanism (400) is connected to the rack (1) and is suitable for receiving the floor (2) conveyed by the previous process;
the power mechanism is connected with the board conveying mechanism (400) and is suitable for driving the board conveying mechanism (400) to convey qualified floors (2) along a first direction, and is suitable for driving the board conveying mechanism (400) to convey defective floors (2) along a second direction.
6. The floor sorter of claim 5,
the plate feeding mechanisms (400) are at least two, and the at least two plate feeding mechanisms (400) are sequentially arranged;
the plate feeding mechanism (400) comprises a driving wheel (14), a driven wheel (15) and a feeding belt (16), and the power mechanism comprises a power source and a driving rod (17); wherein,
the driving rod (17) is rotatably connected to the rack (1);
the driving wheel (14) is connected to the driving rod (17);
the driven wheel (15) is rotationally connected to the frame (1);
the feeding belt (16) is connected to the driving wheel (14) and the driven wheel (15), and the feeding belt (16) is suitable for bearing the floor (2);
the power source is connected with the driving rod (17) and is suitable for driving the driving rod (17) to rotate so as to drive the driving wheel (14) to rotate and further drive the feeding belt (16) to act so as to convey the floor (2).
7. The floor sorter of claim 6,
the sorting device (100) further comprises at least one pallet (18) adapted to hold the floor (2) on the feeding belt (16);
the supporting platforms (18) and the plate feeding mechanisms (400) are sequentially and alternately arranged;
the feeding belt (16) is connected with at least one stop block (19) which is suitable for being abutted against the floor (2) on the feeding belt (16) to drive the floor (2) to move.
8. The floor sorter of claim 5,
the sorting device (100) further comprises at least one guide wheel assembly connected to the frame (1);
the guide wheel assembly is suitable for receiving the floor (2) sent by the plate sending mechanism and guiding the floor (2) to slide onto the first conveying device (200).
9. The floor sorter of claim 8,
the number of the guide wheel assemblies is at least two;
the guide wheel assembly comprises a support frame (20) and at least one guide wheel (21); wherein,
the support frame (20) is connected to the rack (1);
the guide wheel (21) is rotatably connected to the support frame (20) and is suitable for receiving the floor (2) sent by the plate sending mechanism and guiding the floor (2) to slide to the first conveying device (200).
10. The floor sorter of claim 1 further comprising a second conveyor, a visual inspection device, and a controller; wherein,
-said second conveying means are adapted to convey said floor (2) onto said sorting means (100);
the visual inspection device is connected with the input end of the controller, and is suitable for inspecting and identifying the floor (2) on the second conveying device, sending a qualified signal to the controller when the floor (2) is detected to be qualified, and sending a defect signal to the controller when the floor (2) is detected to be defective;
the controller is adapted to control the sorting device (100) to convey acceptable floor boards (2) in a first direction onto the first conveyor device (200) in dependence of the received acceptable signal, and to control the sorting device (100) to convey defective floor boards (2) in a second direction in dependence of the received defective signal.
Priority Applications (1)
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CN202220192039.8U CN216937174U (en) | 2022-01-24 | 2022-01-24 | Floor sorting machine |
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CN202220192039.8U CN216937174U (en) | 2022-01-24 | 2022-01-24 | Floor sorting machine |
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CN216937174U true CN216937174U (en) | 2022-07-12 |
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CN202220192039.8U Active CN216937174U (en) | 2022-01-24 | 2022-01-24 | Floor sorting machine |
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