CN216925565U - Gradient detection tool - Google Patents
Gradient detection tool Download PDFInfo
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- CN216925565U CN216925565U CN202220136067.8U CN202220136067U CN216925565U CN 216925565 U CN216925565 U CN 216925565U CN 202220136067 U CN202220136067 U CN 202220136067U CN 216925565 U CN216925565 U CN 216925565U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The application discloses gradient detection frock, including base station, first detection module, second detection module and detection control and data operation module. The first detection module is movably arranged on the base station and used for moving along a first direction and detecting the distance between the base station and the workpiece to be detected; the second detection module is arranged on the first detection module and is used for detecting the movement distance of the first detection module; the detection control and data operation module is connected with the first detection module and the second detection module, is used for controlling the first detection module to move relative to the base station along the first direction, and is used for calculating the gradient of the workpiece to be detected according to the distance and the movement distance. Above-mentioned gradient detects frock can the direct detection work piece that awaits measuring, for example the gradient that the support subassembly was folded to the photovoltaic, solves the problem that the support subassembly can't detect the gradient was folded to the photovoltaic to can increase the photovoltaic and fold the detectability before the support subassembly dispatches from the factory, and perfect the photovoltaic and fold the subsequent reliability test of support subassembly, be favorable to improving the yield of product.
Description
Technical Field
The application relates to the technical field of photovoltaic modules, in particular to gradient detection tool.
Background
At present, with the gradual increase of the size of a photovoltaic module, the reliability requirement of the photovoltaic stack support module is stricter and stricter.
In the prior art, the photovoltaic modules are inclined to different degrees after being stacked, however, the inclination of the stacked supports can affect the overall appearance, and can cause loose packaging belts, component scratching and box body cracking, and more serious component bursting; at present, the design of a measurement method and a tool for the stack support inclination of the component is not mature, and the reliability test of the stacked component cannot be perfected. Therefore, along with the further improvement of the requirement on the reliability of the finished photovoltaic module, it is necessary to provide a tool capable of detecting the inclination of the photovoltaic stack support module in due time.
SUMMERY OF THE UTILITY MODEL
The utility model provides an inclination detects frock can detect the gradient that the photovoltaic folded the support subassembly to can perfect the photovoltaic and fold the detectability before leaving the factory of support subassembly, improve the yield of product.
In order to realize above-mentioned purpose, this application provides an inclination detection frock for detect the inclination of the work piece that awaits measuring, include:
the base station is used for placing a workpiece to be detected;
the first detection module is movably arranged on the base station and used for moving relative to the base station along a first direction and detecting the distance between the base station and a workpiece to be detected;
the second detection module is arranged on the first detection module and used for detecting the movement distance of the first detection module along the first direction;
and the detection control and data operation module is connected with the first detection module and the second detection module, is used for controlling the first detection module to move relative to the base station along the first direction, and is used for calculating the inclination of the workpiece to be detected according to the distance and the movement distance.
Optionally, the abutment comprises:
the frame body is arranged along the first direction and is movably connected with the first detection module;
and the substrate is arranged along a second direction perpendicular to the first direction and used for placing a workpiece to be tested.
Optionally, a sliding assembly is arranged on the frame body, the first detection module is arranged on the sliding assembly, and the sliding assembly is used for allowing the first detection module to slide relative to the frame body along the first direction.
Optionally, the sliding assembly includes slide rails and slide bars, the two slide rails are symmetrically disposed on two sides of the frame body, the slide bars are slidably disposed on the two slide rails, and the first detection module is fixed on the slide bars.
Optionally, a first limiting part and a second limiting part are further disposed on the frame body, the first limiting part and the second limiting part are respectively disposed at two ends of the slide rail along the first direction, and the first detection module slides between the first limiting part and the second limiting part.
Optionally, the detection control and data operation module includes:
the control unit is connected with the first detection module and used for controlling the first detection module to move;
and the operation unit is connected with the first detection module and the second detection module and is used for calculating the inclination of the workpiece to be detected according to the movement distance and the distance.
Optionally, the detection device further comprises a driving assembly, the driving assembly is arranged on the frame body and connected with the control unit and the sliding rod, and the driving assembly is used for driving the first detection module to move relative to the base station along the first direction.
Optionally, the detection device further comprises an alarm module, the alarm module is connected with the detection control and data operation module, and the alarm module is used for giving an alarm after the first detection module moves for a preset distance along the first direction.
Optionally, the system further comprises a control panel, and the control panel is connected with the detection control and data operation module.
Optionally, the control panel is provided with:
the first key is used for controlling the first detection module to start and leave the initial position;
and the second key is arranged side by side with the first key and is used for controlling the first detection module to be closed and return to the initial position after the alarm module gives out an alarm.
Compared with the background art, the inclination detection tool provided by the embodiment of the application is used for detecting the inclination of a workpiece to be detected, and comprises a base station, a first detection module, a second detection module and a detection control and data operation module, wherein the base station is used for placing the workpiece to be detected; the first detection module is movably arranged on the base station and used for moving relative to the base station along a first direction and detecting the distance between the base station and a workpiece to be detected; the second detection module is arranged on the first detection module and is used for detecting the movement distance of the first detection module along the first direction; the detection control and data operation module is connected with the first detection module and the second detection module, and is used for controlling the first detection module to move relative to the base station along the first direction and calculating the inclination of the workpiece to be detected according to the distance detected by the first detection module and the movement distance of the first detection module along the first direction. Specifically, during detection, a workpiece to be detected is placed on the base platform, then the first detection module is controlled to move relative to the base platform along the first direction, when the workpiece to be detected moves to a certain position, the distance between the base platform and the workpiece to be detected is detected through the first detection module, the movement distance of the first detection module along the first direction is detected through the second detection module, and finally, the distance detected by the first detection module and the movement distance of the first detection module along the first direction are collected through the detection control and data operation module to calculate the gradient of the workpiece to be detected. Compare in the mode of the unable directly detect inclination of the work piece that awaits measuring of tradition, the inclination that this application provided detects the frock, can directly detect the work piece that awaits measuring, for example the inclination that the support subassembly was folded to the photovoltaic solves the problem that the support subassembly can't detect the inclination that the photovoltaic folds to can increase the photovoltaic and fold the detection ability of support subassembly before dispatching from the factory, and perfect the photovoltaic and fold the subsequent reliability test of support subassembly, be favorable to improving the yield of product.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic view of an overall structure of an inclination detection tool in an embodiment of the present application;
FIG. 2 is a schematic diagram of the inclination detecting tool shown in FIG. 1;
fig. 3 is a connection block diagram of the detection control and data operation module, the first detection module, the second detection module, the control panel and the alarm module in the inclination detection tool shown in fig. 1.
Wherein:
100-gradient detection tool,
101-base, 1011-frame, 1012-substrate,
102-a first detection module,
103-a second detection module,
104-detection control and data operation module, 1041-control unit, 1042-operation unit, 105-sliding component, 1051-sliding rail, 1052-sliding bar,
106-a first stopper,
107-a second stopper,
108-alarm module,
109-control panel, 1091-first key, 1092-second key;
200-workpiece to be measured.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In order to enable those skilled in the art to better understand the scheme of the present application, the present application will be described in further detail with reference to the accompanying drawings and the detailed description.
It should be noted that the following directional terms such as "upper end, lower end, left side, right side" and the like are defined based on the drawings of the specification.
Referring to fig. 1, fig. 2 and fig. 3, fig. 1 is a schematic view of an overall structure of an inclination detecting tool in an embodiment of the present application; fig. 2 is a detection schematic diagram of the inclination detection tool shown in fig. 1;
fig. 3 is a connection block diagram of the detection control and data operation module, the first detection module, the second detection module, the control panel and the alarm module in the inclination detection tool shown in fig. 1.
The inclination detection tool 100 provided by the embodiment of the application is used for detecting the inclination of a workpiece to be detected 200, and comprises a base platform 101, a first detection module 102, a second detection module 103 and a detection control and data operation module 104, wherein the base platform 101 is used for placing the workpiece to be detected 200; the first detection module 102 is movably arranged on the base platform 101, and the first detection module 102 is used for moving relative to the base platform 101 along a first direction and detecting the distance between the base platform 101 and the workpiece 200 to be detected; the second detection module 103 is arranged on the first detection module 102, and the second detection module 103 is used for detecting the movement distance of the first detection module 102 along the first direction; the detection control and data operation module 104 is connected to the first detection module 102 and the second detection module 103, and the detection control and data operation module 104 is configured to control the first detection module 102 to move relative to the base 101 along the first direction, and is configured to calculate an inclination of the workpiece 200 to be detected according to a distance detected by the first detection module 102 and a movement distance of the first detection module 102 along the first direction.
The first direction may be a Z-axis direction as shown in fig. 1, i.e., a vertical direction.
Specifically, during detection, the workpiece 200 to be detected is placed on the base platform 101, then the first detection module 102 is controlled to move relative to the base platform 101 along the first direction, when the first detection module 102 moves to a certain position, the distance between the frame 1011 of the base platform 101 and the bevel edge of the workpiece 200 to be detected is detected through the first detection module 102, the movement distance of the first detection module 102 along the first direction is detected through the second detection module 103, and finally, the distance detected by the first detection module 102 and the movement distance of the first detection module 102 along the first direction are collected through the detection control and data operation module 104, so that the inclination of the workpiece 200 to be detected is calculated.
As shown in fig. 2, in the operation process, the first detection module 102 detects that the distance between the frame 1011 of the base 101 and the oblique edge of the workpiece 200 is a, the second detection module 103 detects that the movement distance of the first detection module 102 along the first direction is b, and a is arctan a/b according to tanA. Thus, the inclination angle (90-A) of the workpiece 200 to be measured can be calculated.
Compare in the mode of the unable directly detect work piece 200's that awaits measuring gradient in the tradition, the gradient that this application provided detects frock 100, can directly detect work piece 200 that awaits measuring, for example the photovoltaic folds the gradient of holding in the palm the subassembly, solves the photovoltaic and folds the problem that holds in the palm the unable detection gradient of subassembly to can increase the photovoltaic and fold the detectability before leaving the factory of support subassembly, and perfect the photovoltaic and fold the subsequent reliability test of holding in the palm the subassembly, be favorable to improving the yield of product.
In this embodiment, the base 101 includes a frame 1011 and a substrate 1012, wherein the frame 1011 is disposed along a first direction, and the frame 1011 is movably connected to the first detecting module 102, that is, the first detecting module 102 is movable along the frame 1011; the substrate 1012 is disposed in a second direction perpendicular to the first direction, and the substrate 1012 is used for placing the workpiece 200 to be measured.
The second direction is perpendicular to the first direction, and the second direction is a straight line direction in the horizontal plane as shown in fig. 1, and preferably, the second direction may be an X-axis direction as shown in fig. 1.
That is to say, the substrate 1012 is disposed along the X-axis direction in the horizontal direction and is used for placing the workpiece 200 to be tested, and the frame 1011 is disposed along the vertical direction, so that the substrate 1012 and the frame 1011 together form the L-shaped base 101, and the L-shaped base 101 serves as a reference platform for placing the workpiece 200 to be tested, and the L-shaped right angle principle is fully utilized to assist in testing the inclination of the workpiece 200 to be tested.
In order to facilitate the movement of the first detecting module 102, a sliding assembly 105 is disposed on the frame body 1011, the first detecting module 102 is disposed on the sliding assembly 105, and the sliding assembly 105 is used for allowing the first detecting module 102 to slide relative to the frame body 1011 along the first direction.
Specifically, the sliding assembly 105 includes a sliding rail 1051 and a sliding rod 1052, the two sliding rails 1051 are symmetrically disposed on the left and right sides of the frame 1011, the sliding rod 1052 is slidably disposed on the two sliding rails 1051, and the first detecting module 102 is fixed on the sliding rod 1052.
As such, the first detection module 102 on the slide bar 1052 may slide along the slide rail 1051 following the slide bar 1052.
In order to limit the displacement of the first detecting module 102, the frame body 1011 is further provided with a first limiting member 106 and a second limiting member 107, the first limiting member 106 and the second limiting member 107 are respectively disposed at two ends of the slide rail 1051 along the first direction, and the first detecting module 102 slides between the first limiting member 106 and the second limiting member 107. The first limiting member 106 and the second limiting member 107 are disposed in parallel, and the first limiting member 106 is disposed above the second limiting member 107, in this embodiment, the first limiting member 106 and the second limiting member 107 are disposed at the top and the bottom of the frame 1011, respectively.
In this embodiment, the detection control and data operation module 104 includes a control unit 1041 and an operation unit 1042, wherein the control unit 1041 is connected to the first detection module 102, and the control unit 1041 is configured to control the first detection module 102 to move; the operation unit 1042 is connected to the first detection module 102 and the second detection module 103, and the operation unit 1042 is configured to calculate an inclination of the workpiece 200 to be measured according to the movement distance and the distance.
Specifically, the control unit 1041 may be a microcontroller unit, the operation unit 1042 may be a data processing unit, and after receiving a start instruction from a user, the microcontroller unit is configured to control the first detection module 102 to move along the first direction, when the first detection module 102 moves to a certain position, the first detection module 102 detects a distance between the base 101 and the workpiece 200 to be measured, the second detection module 103 detects a moving distance of the first detection module 102 along the first direction, and the data processing unit collects the distance detected by the first detection module 102 and the moving distance of the first detection module 102 along the first direction, so as to calculate the inclination of the workpiece 200 to be measured.
It should be noted that the control function of the microcontroller unit and the data processing function of the data processing unit in this embodiment are well known to those skilled in the art, and are not the protection focus of this application, and the focus of this application is to implement the function of calculating the inclination of the workpiece 200 to be measured by the connection relationship between the detection control and data operation module 104 and the first detection module 102 and the second detection module 103.
Of course, according to actual needs, the first detection module 102 is specifically a laser distance meter, the second detection module 103 is specifically a displacement sensor, and the displacement sensor is disposed outside the laser distance meter and can move along the vertical direction along with the laser distance meter.
In addition, in order to facilitate driving the first detection module 102 to move, the first detection module further comprises a driving assembly, the driving assembly is disposed on the frame 1011, the driving assembly is connected to the control unit 1041 and the slide rod 1052, and the control unit 1041 transmits a control instruction to the driving assembly, so that the driving assembly drives the slide rod 1052 to move, and thus the first detection module 102 moves relative to the base 101 along the first direction. The drive assembly may be a linear motor.
In order to optimize the above embodiment, the inclination detecting tool 100 further includes an alarm module 108, the alarm module 108 is connected to the detection control and data operation module 104, and the alarm module 108 is configured to alarm after the first detecting module 102 moves a preset distance along the first direction.
Preferably, the preset distance may be set to be equal to or smaller than the dimension of the workpiece 200 to be detected along the first direction, that is, when the first detection module 102 moves along the first direction to an area where the first detection module is about to leave the workpiece 200 to be detected, the alarm module 108 gives an alarm to prompt a field worker, and at this time, the movement of the first detection module 102 along the first direction should be stopped as soon as possible, so that the first detection module 102 detects the distance between the frame 1011 and the oblique edge of the workpiece 200 to be detected.
In addition, the inclination detecting tool 100 further includes a control panel 109, and the control panel 109 is connected to the detection control and data operation module 104. Control panel 109 is used for controlling opening and stopping of first detection module 102, simultaneously, also can set up the upper and lower limit early warning distance, the test rate of first detection module 102 through control panel 109, and of course, control panel 109 also can be used to show the gradient numerical value of the work piece 200 that awaits measuring and save data.
Specifically, the control panel 109 is provided with a first key 1091 and a second key 1092, wherein the first key 1091 is used for controlling the first detection module 102 to start and leave an initial position, which is the corner position of the L-shaped base 101; the second button 1092 is disposed side by side with the first button 1091, and the second button 1092 is used to control the first detecting module 102 to close and return to the initial position after the alarm module 108 gives an alarm. After receiving the instruction of the first key 1091 or the second key 1092, the control panel 109 controls the driving component to start or stop the first detecting module 102.
It is noted that, in this specification, relational terms such as first and second, and the like are used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
The inclination detection tool provided by the application is described in detail above. The principle and the implementation of the present application are explained herein by using specific examples, and the above descriptions of the examples are only used to help understand the scheme and the core idea of the present application. It should be noted that, for those skilled in the art, it is possible to make several improvements and modifications to the present application without departing from the principle of the present application, and such improvements and modifications also fall within the scope of the claims of the present application.
Claims (10)
1. The utility model provides an inclination detects frock (100) for detect the inclination of work piece (200) that awaits measuring, its characterized in that includes:
a base (101) for placing a workpiece (200) to be measured;
the first detection module (102) is movably arranged on the base platform (101) and used for moving relative to the base platform (101) along a first direction and detecting the distance between the base platform (101) and a workpiece (200) to be detected;
the second detection module (103) is arranged on the first detection module (102) and is used for detecting the movement distance of the first detection module (102) along the first direction;
and the detection control and data operation module (104) is connected with the first detection module (102) and the second detection module (103), is used for controlling the first detection module (102) to move along the first direction relative to the base station (101), and is used for calculating the inclination of the workpiece (200) to be detected according to the distance and the movement distance.
2. The inclination detection tool (100) according to claim 1, wherein said base (101) comprises:
a frame body (1011) arranged along the first direction and movably connected with the first detection module (102);
and the base plate (1012) is arranged along a second direction perpendicular to the first direction and used for placing a workpiece (200) to be tested.
3. The inclination detecting tool (100) according to claim 2, wherein a sliding assembly (105) is disposed on the frame body (1011), the first detecting module (102) is disposed on the sliding assembly (105), and the sliding assembly (105) is configured to allow the first detecting module (102) to slide relative to the frame body (1011) along the first direction.
4. The inclination detecting tool (100) according to claim 3, wherein the sliding assembly (105) comprises two sliding rails (1051) and a sliding rod (1052), the two sliding rails (1051) are symmetrically disposed on two sides of the frame (1011), the sliding rod (1052) is slidably disposed on the two sliding rails (1051), and the first detecting module (102) is fixed on the sliding rod (1052).
5. The inclination detecting tool (100) according to claim 4, wherein a first limiting member (106) and a second limiting member (107) are further disposed on the frame body (1011), the first limiting member (106) and the second limiting member (107) are respectively disposed at two ends of the slide rail (1051) along the first direction, and the first detecting module (102) slides between the first limiting member (106) and the second limiting member (107).
6. The inclination detection tool (100) according to claim 4, wherein said detection control and data calculation module (104) comprises:
the control unit (1041) is connected with the first detection module (102) and is used for controlling the first detection module (102) to move;
and the operation unit (1042) is connected with the first detection module (102) and the second detection module (103) and is used for calculating the inclination of the workpiece (200) to be detected according to the movement distance and the distance.
7. The inclination detecting tool (100) according to claim 6, further comprising a driving assembly, wherein the driving assembly is disposed on the frame body (1011) and connected to the control unit (1041) and the slide bar (1052), and the driving assembly is configured to drive the first detecting module (102) to move along the first direction relative to the base (101).
8. The inclination detection tool (100) according to any one of claims 1 to 7, further comprising an alarm module (108), wherein the alarm module (108) is connected to the detection control and data operation module (104), and the alarm module (108) is configured to alarm after the first detection module (102) moves a preset distance in the first direction.
9. The inclination detection tool (100) according to claim 8, further comprising a control panel (109), wherein said control panel (109) is connected to said detection control and data calculation module (104).
10. The inclination detection tool (100) according to claim 9, wherein the control panel (109) is provided with:
a first key (1091) for controlling the first detection module (102) to start and leave an initial position;
and the second key (1092) is arranged side by side with the first key (1091) and is used for controlling the first detection module (102) to be closed and return to the initial position after the alarm module (108) gives an alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220136067.8U CN216925565U (en) | 2022-01-18 | 2022-01-18 | Gradient detection tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220136067.8U CN216925565U (en) | 2022-01-18 | 2022-01-18 | Gradient detection tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216925565U true CN216925565U (en) | 2022-07-08 |
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ID=82262621
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220136067.8U Active CN216925565U (en) | 2022-01-18 | 2022-01-18 | Gradient detection tool |
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| Country | Link |
|---|---|
| CN (1) | CN216925565U (en) |
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- 2022-01-18 CN CN202220136067.8U patent/CN216925565U/en active Active
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